aperam september 6, 2012 final€¦ · company overview – a global player in stainless steel ......
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© Aperam 1
Goldman Sachs EMEA Leverage Finance Conference
September 6, 2012
Julien Onillon – Chief Financial Officer
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© Aperam 2
Disclaimer
Forward-Looking Statements
This document may contain forward-looking information and statements about Aperam and its subsidiaries. These
statements include financial projections and estimates and their underlying assumptions, statements regarding plans,
objectives and expectations with respect to future operations, products and services, and statements regarding future
performance. Forward-looking statements may be identified by the words “believe,” “expect,” “anticipate,” “target” or
similar expressions. Although Aperam’s management believes that the expectations reflected in such forward-looking
statements are reasonable, investors and holders of Aperam’s securities are cautioned that forward-looking information
and statements are subject to numerous risks and uncertainties, many of which are difficult to predict and generally
beyond the control of Aperam, that could cause actual results and developments to differ materially and adversely from
those expressed in, or implied or projected by, the forward-looking information and statements. These risks and
uncertainties include those discussed or identified in Aperam’s filings with the Luxembourg Stock Market Authority for
the Financial Markets (Commission de Surveillance du Secteur Financier). Aperam undertakes no obligation to publicly
update its forward-looking statements, whether as a result of new information, future events, or otherwise
1
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© Aperam 3
Company overview
Goldman Sachs EMEA Leverage Finance Conference
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© Aperam 4
A leading global stainless and specialty steel producer
Revenue of USD 6.3 billion in 2011
3
Company overview
– A global player in stainless steel
• 2.5mt of flat stainless steel capacity in Europe and Brazil
– A leading position in high value added niches, allo ys and specialties
• Stainless specialties (ferritics, duplex…), electrical steel (GO & NGO), nickel alloys & specialties
– A highly integrated distribution, processing and se rvices network
– An advanced capability to produce stainless and spe cialties from low cost biomass/charcoal
– An industrial network concentrated in six main plan ts located in Brazil, Belgium and France
• Approximately 10,200 employees
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Production facilities
Production assets in Europe & South America
Isbergues
Location & facts
- Cold-rolling mill
- France
Capacity:
- Finished: 350 kt
- LC2i: integrated line
Gueugnon
Location & facts
- Cold-rolling mill
- France
Capacity:
- Finished: 400 kt
- Specialised in Bright Annealing (BA) products and stabilized ferritics
Châtelet
Location & facts
- Melt shop and hot-rolling
- Belgium
Capacity:
- Slabs : 1,000 kt
- HSM : 3,400 kt
Location & facts
- Melt shop and rolling mill
- Belgium
Capacity:
- Slabs: 1,100 kt
- Finished: 740 kt
- 2,000 mm wide capacity, 316 and duplex grades
Genk Timóteo
Location & facts
- Melt shop and finishing facilities
- Brazil
Capacity:
- Melt shop: 900kt
- 320kt cold rolled & 60kt hot rolled annealed and pickled
- Silicon cold rolling: 60kt GO and 120kt of NGO
Location & facts
- Melt shop and finishing facilities
- France
Capacity:
- EAF: 60 kt
- 1 VIM, 1 VAR, Rotary Continuous Caster for Long Products
– Hot Rolling mill of wire: ~40 kt
– 6 Cold Rolling Mills
Imphy
4
Company overview
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Business segmentsCompany overview
Segments
Revenue FY2011 (USDm)* 5,068
% of Group Revenue* 60%
EBITDA FY2011 (USDm)* 221
% of Group EBITDA* 72%
− Austenitics
− Ferritics, Duplex, Martensitics
− GO & NGO steels
Stainless & Electrical Steel
Revenue FY2011 (USDm)* 721
% of Group Revenue* 9%
EBITDA FY2011 (USDm)* 70
% of Group EBITDA* 23%
− Cutting
− Wiring
− Tubing
Services & Solutions
Revenue FY2011 (USDm)* 2,603
% of Group Revenue* 31%
EBITDA FY2011 (USDm)* 15
% of Group EBITDA* 5%
− Various nickel alloys for high-end applications
Alloys & Specialities
*Pre Others and intra-group elimination
Strategic investments in Biomass and Upstream
USD 356 million of EBITDA in 2011, including a char ge of USD 36 million relating to the implementation
of the Leadership Journey®
5
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Unique strengths
Goldman Sachs EMEA Leverage Finance Conference
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World stainless steel flat product demand (in milli on tonnes)
CAPEX budget of USD 4.0 billion for 2010Demand expected to grow by less than 2% per year in Europe and by 3% in South America
Stainless steel consumption by end user (%)
General Industry
20%
Building & Construction
17%
Automotive & Transportation
12%
Catering & Appliance
34%
Others3%
Energy & Chemicals Industry
14%
The stainless steel market is growing again following crisis
Unique strengths
7Source: CRU and Aperam estimates
0
5
10
15
20
25
30
35
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
ChinaEmergingDeveloped
+5%
+5%
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A solid industrial base
* Includes 0.06Mt of finished HRAP products
Steelshop
Chatelet
1.0Mt
Genk
1.1MtClients
Isbergues
0.35Mt
Genk
0.74Mt
Gueugnon
0.40Mt
Cold rolling
Steel Service Centers
Transformation
Direct sales
Service
Chatelet
3.4Mt
Hot rolling
Timoteo
0.90Mt
Timoteo
0.88Mt
Timoteo Electrical 0.17Mt
Timoteo Stainless 0.38 Mt*
Electrical flat
Stainless flat
Steel Service Centers
Transformation
Direct sales
Imphy
0.06 Mt Imphy (wire)
ImphySSCs, Direct sales
Transformation
Ni alloys &
specialties
Chatelet (strip)
Stainless flat
The latest greenfield built in the developed world
Unique strengths
8
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Close to customers through a highly integrated distribution network
Sales, distribution and steel service centers networ k, including precision & tubes
businesses
A key competitive advantage to maintaining market s hare and capturing growth opportunities
9
Unique strengths
Sales subsidiaries and representative offices Steel Service CentersSales agencies
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304
316
430
434
409
444
201
2101
317LN
317LNM904
6Mo
430
2205
2304
1Ni 14Cr
17-4 Cu
2003
2205+
2202
2507
Corrosion resistance
204
446
25% 30% 50% Elongation (%)
439
CapitalGoods
Aperam product
White Goods
AutomotiveAppliances
Building & Construction
Food & Health
FERRITIC400 series
DUPLEX “LOW NICKEL”200 series
AUSTENITIC300 series
A large product range of specialties supported by strong R&D
High-end application and specialty products benefit ing from higher margins and growth
10
Unique strengths
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A unique capability to produce stainless and specialties from biomass (charcoal)
Biomass integration (% of Aperam production)
Biomass is a strong competitive cost advantage
*One tonne of charcoal is equivalent to approximately 0.90 tonne of cokeSource: Aperam
Equivalent coke and charcoal cost (USD/t)*
Brazil
(charcoal)
Imported
(coke)
– Bioenergia produces biomass (charcoal) from eucalyptus - planting, maintenance and cutting at 7 years old
– Target to produce of 450,000t of biomass (charcoal) for 2012 following the forest development and the conversion of Blast Furnace #2 from coke to biomass
– Positive impact on environment
~450
~200
0%10%20%30%40%50%60%70%80%90%
100%
2009 2010 2011E 2012E 2013E 2014EBiomass Stainless & Electrical Stainless, Electrical & Alloys
Fully integrated in biomass since mid-2011
11
Unique strengths
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Debt breakdown (as of June 30, 2012)
Diversified funding & low refinancing risk
CAPEX budget of USD 4.0 billion for 2010Next significant debt maturity is in March 2014 and no net debt/EBITDA financial covenant* in financin g
Debt maturity profile (USD millions and as of Decem ber 31, 2011)
� The Borrowing base facility (“BBF”) is a USD 800 million facility which matures in March 2014 (9 relationship banks)
� Aperam has two Senior unsecured notes – USD 250 million (7 3/8%) due in 2016 and USD 250 million (7 3/4%) due in 2018
� As of June 30, 2012, Company had liquidity consisting of cash & equivalents plus committed lines of credit of USD 570 million
- USD 235 million of cash & equivalents
- USD 335 million of committed lines of credit
Unique strengths
12* The company has no profitability-linked maintenance covenants in any of its financing
0
100
200
300
400
500
600
700
800
900
2012 2013 2014 2015 2016 >2016
Drawn Undrawn
Borrowing Base Facility
& other corporate bank debt
43%
Subsidiary debt13%
Bonds44%
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© Aperam 14
Goldman Sachs EMEA Leverage Finance Conference
Environment andmarkets
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Raw material prices
Environment and markets
*Source: SBB & CRU14
Quarterly European chrome contract pricing (USDc/lb )*Nickel - LME Cash (USD/t)*
0.0
0.5
1.0
1.5
2.0
2.5
Dec-0
7M
ar-0
8Ju
n-08
Sep-0
8Dec
-08
Mar
-09
Jun-
09Sep
-09
Dec-0
9M
ar-1
0Ju
n-10
Sep-1
0Dec
-10
Mar
-11
Jun-
11Sep
-11
Dec-1
1M
ar-1
2Ju
n-12
8,000
13,000
18,000
23,000
28,000
33,000
Dec 0
7Apr
08
Aug 0
8Dec
08
Apr 0
9Aug
09
Dec 0
9Apr
10
Aug 1
0Dec
10
Apr 1
1Aug
11
Dec 1
1Apr
12
Aug 1
2
Nickel price dropped by more than 1 thousand USD/to nne in Q2 2012 but consensus expecting a rebound
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Environment and markets
Stainless steel prices
Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challenging
*Source: SBB15
Southern Europe - CR 304 2B 2mm coil base price (€/t )*China - CR 304 2B 2mm coil transaction price (USD/t) *
800
850
900
950
1000
1050
1100
1150
1200
1250
Jan
08M
ay 0
8Sep
08
Jan
09M
ay 0
9Sep
09
Jan
10M
ay 1
0Sep
10
Jan
11M
ay 1
1Sep
11
Jan
12M
ay 1
2Sep
12
2,000
2,500
3,000
3,500
4,000
4,500
5,000
Jan
08M
ay 0
8Sep
08
Jan
09M
ay 0
9Sep
09
Jan
10M
ay 1
0Sep
10
Jan
11M
ay 1
1Sep
11
Jan
12M
ay 1
2Sep
12
Both transaction prices and base prices dropped but Euro weakness expected to have positive impact in H2
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Goldman Sachs EMEA Leverage Finance Conference
Short-term priorities
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Adjusted EBITDA* (USD) Short-term priorities
Conservative strategy
Stainless steel industry fundamentals and economic uncertainty justify a conservative short term strat egy
* Adjusted EBITDA is defined as operating income plus depreciation, impairment expenses and other items as defined in the “Aperam Model”
Short-term priorities
17
1 Delivering Leadership Journey to allow
underlying profitability uplift
2/ Net debt control
Restrictive capital allocation based
on cost cutting CAPEX and working
capital control
1
2
1,144
930
226
410 392
2007 2008 2009 2010 2011
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OWCR as a percentage of sales for European competit ors
CAPEX budget of USD 4.0 billion for 2010Restrictive capital allocation based upon cost cutt ing CAPEX and working capital control
CAPEX (USDm)
A focus on working capital and CAPEX
0
50
100
150
200
250
300
2007 2008 2009 2010 2011
Short-term priorities
Given the uncertain economic environment, 2012 CAPEX levels
targeted to be well under USD 200 million
18Source: based on earnings releases and annual reports
0%
10%
20%
30%
40%
50%
Q12010
Q22010
Q32010
Q42010
Q12011
Q22011
Q32011
Q42011
Q12012
Q22012
Competitor 2Competitor 1Aperam
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Short-term priorities
Leadership Journey®
Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challenging
*VSS – Voluntary Separation Scheme
Key projects expected to have a positive impact in H2 2012
Cumulated gains and 2013 target (USD million)
19
33
73
123
231
350
176
204
YTD Mar2011
YTD Jun2011
YTD Sep2011
YTD Dec2011
YTD Mar2012
YTD Jun2012
LeadershipJourney
Key projects completed since beginning of 2011
• In Brazil, VSS*, switch from LPG to natural gas and conversion of blast furnace number 2 from coke to biomass
• In Europe, suspension of traditional cold roll mill in Isbergues.
• Completion underway of a new induction furnace and electro slag remelting furnace at Imphy (France – Alloys & Speciality)
• Completion underway of a service center expansion in Campinas (Brazil – Services & Solutions)
• Completion underway of a new hot annealing and pickling line in Gueugnon (France - Stainless & Electrical Steel)
• Industrial optimization and rationalization in Europe (from 20 tools to 17 tools)
• Systematic benchmarking in Brazil
• New sourcing initiatives
• Yield and quality improvement, SG&A reduction through organisation simplification, biomass development, new product growth…
Key projects progressing
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Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challenging
European downstream rationalization from 29 tools t o 17 tools
Progress in-line with targets
HAP 3
CR 4 CR 3CR 2
CAP 1 BALCAP2
Skin 3 Skin 1
HAP 3
CR 2
Skin
CR 1
CAP 2
LC2I
HAP 9RD 7
CR 2 CR 4CR 3 CR 5 CR 6
CAP10 BA 6 BA 8
Skin 3 Skin 1
BA 11
Skin 2
HA&P lines
CR mills
CA&P/ BAlines
Skins Skin 2
GENK ISBERGUES GUEUGNON
Long term suspension
Mothballing & Swing
Combination and investment
RD79 in tests (Exit of scale breaker)
Short-term priorities
Key Leadership Journey® project in Stainless & Electrical Steel
20
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Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challenging
Campinas expansion project in Sao Paulo region
Improving footprint and turnaround of loss making b usinesses
- Creating a site of almost 28.000 m 2 and of 240kt transformation capacity in total close to Brazilian main consumption area:
- New industrial building (CAMP2) designed for Cold Rolled Products
- Existing building upgraded (CAMP1) designed for Hot Rolled, tubes and bars activity
Existing Building
New Building
New slitter line
Short-term priorities
Key Leadership Journey® project in Services & Solutions
21
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Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challenging
Imphy meltshop enhancement project
Key investment to be finalized resulting in signifi cant productivity improvement
ESR VAR
VIM
castingSecondary metallurgyIF
EAF cont. casting
billets
ingots
New Induction furnace
Short term priorities
Key Leadership Journey® project in Alloys & Specialties
22
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Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challengingMaximising production at Chatelet plant, Aperam’s mos t competitive production facility
Genk
Châtelet
Upstream optimization in Europe
EAF1 VOD1-2
EAF2 AOD
CC
CCEAF AOD
Partial closure of EAF1 and VOD to maximize Chatelet capacity utilization
Key initiatives in Sourcing
• Enhanced focus on Total Cost of Ownership (“TCO”)
- Establish a specific TCO Team and efficient tracking system
- Involve suppliers and create common project teams
- Create a “community of purchasers”
• Specific focus on non-raw material purchasing which has attracted less attention than raw material purchasing initiatives
Key initiatives in SG&A
• Targeting IT cost reduction of 10% through process simplification
• Streamlining corporate centers
• Further fixed cost reduction in Services & Solutions
Footprint in Brazil
• Following detailed benchmarking new footprint to be finalized
Short-term priorities
Other Leadership Journey® initiatives
23
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© Aperam 25
Goldman Sachs EMEA Leverage Finance Conference
Medium-term view
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© Aperam 26
CAPEX budget of USD 4.0 billion for 2010Expansion of capacity is expected to slow
Source: CRU and Aperam estimates25
Industry has suffered from overinvestment and overcapacity
Medium-term view
Stainless steel slab capacity expansion (in million tonnes)
0
2
4
6
8
10
12
2000-2005 2005-2010 2010-2015E
Europe China Rest of the World
Stainless steel slab equivalent global utilization rates (% of capacity)*
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
*Excluding capacity closures
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© Aperam 27
CAPEX budget of USD 4.0 billion for 2010
Source: CRU and Aperam estimates
*Dependent upon regulatory and other approvals26
Consolidation has started and will benefit the industryMedium term view
Consolidation should help the global stainless stee l industry to become more efficient
Steel making and finishing capacity for European pr oducers (mt)
Acerin
oxTIS
COYUSCOPOSCOAper
am
Outoku
mpu*
Baoste
elJIS
CONipp
on S
teel
AK Stee
l
0
1
2
3
4
5
Flat product stainless steel global producers ranki ng by slab
capacity (mt)
0
1
2
3
4
5
6
7
8
9
Before optimization & capacity closure
After optimization & capacity closure
Steel making capacity Finishing capacity
65% 85%
Reduction in capacity
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© Aperam 28
Brazilian environment
Brazil is a growth market but is a challenging envi ronment
27
Apparent consumption in South America of stainless steel flat product
(‘000t)
Average annual BRL exchange rate & annual Brazilian inflation rate
*average BRL exchange rate to 07/05/2012 and annualized inflation rate for Q1 2012
Medium-term view
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2009 2010 2011 2012*
0%
5%
10%
15%
20%
25%
30%
Average BRL vs. USD exchange rate (LHS)Annual cumulative inflation rate (RHS)
0
100
200
300
400
500
600
700
2000
2002
2004
2006
2008
2010
2012
2014
2016
+3%
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Medium-term viewRecent Brazilian developments
Recent developments in Brazil can potentially have a positive impact beginning after 2012
1. On March 9, 2012, Brazil's Trade Defense Department (Decom) opened an anti-dumping investigation against imported welded austenitic stainless pipes from China and Taiwan
2. On April 12, 2012, the Decom officially launched an anti-dumpinginvestigation on flat stainless steel products (304 and 430). The imports from China, South Africa, Germany, South Korea, the United States, Finland, Taiwan and Vietnam will be investigated. The investigation covers the period January 2007-December 2011. Alleged preliminary dumping margins range from 11% for the USA up to around 20 ~ 25% (Germany, Taiwan, China and South Korea)
3. On April 19, 2012, the Decom officially launched an anti-dumping
investigation on flat non-grain oriented product (NGO). Imports
from South Korea, China and Taiwan will be investigated and
alleged dumping margins are 20,1%, 39,3% and 58,6%, respectively
The unification of Brazil's taxes on interstate
trade of imported goods, was approved by
the Senate's Committee for Economic Affairs
(CAE) on April 17, 2012. The final approval was issued by the Brazilian Senate on April
24, 2012
The approved proposal – Resolution 72 –
determines a tax unification for the ICMS at a national rate of 4%, (from 7% in some
states to 12% in most of
the states) which is expected to be
implemented in January 2013.
Tax legislation
28
Anti-dumping
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Goldman Sachs EMEA Leverage Finance Conference
Q&A
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Appendix – Q2 2012 performance
Goldman Sachs EMEA Leverage Finance Conference
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Operating performance in Q2 2012
Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challengingEBITDA of 150 USD/t in Q2 2012 compared to 148 USD/ t in Q1 2012
31
429433 433
439
429
Q2 2011 Q3 2011 Q4 2011 Q1 2012 Q2 2012
EBITDA (USD million)
Shipments (‘000t) Q1 2012 & Q2 2012 EBITDA per division (USD million)
536564
102
62
Q2 2011 Q3 2011 Q4 2011 Q1 2012 Q2 2012
Europe 3
Brazil 23
Europe 10
Brazil 20
16
5
39
30
1111
Q1 2012 Q2 2012 Q1 2012 Q2 2012 Q1 2012 Q2 2012
Stainless & Electrical Services & Solutions Alloys & Specialties
Europe 10
Brazil 20
Europe 6
Brazil 33
Q2 2012 performance
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Balance sheet at end of Q2 2012
Profit improvement in Q1 due to market and internal initiatives but Q2 expected to be more challengingNet debt of USD 882 million representing a gearing of 28%
32
Assets & liabilities (USD million) Equity & net debt (USD million)
Assets Liabilities
Non-current assets Shareholder's equity
Working capital Other net liabilitiesNet Debt Equity
3,176
7281,488
3,936
1,038 878 882
4,1673,580
3,443 3,176
1,107
6/30/2011 9/30/2011 12/31/2011 6/30/2012
857
3,545
3/31/2012
Q2 2012 performance