Page 1
DIESEL HAMMERS
D5-43 through D100-13
Operating Instructions
APE - American Piledriving Equipment, INC.7032 South 196th St. Kent,
WA 98032 USA(800) 248-8498(253) 872-0141
www.apevibro.com
Page 2
Operating Instructions for Pile Hammers D5-43 through D100-13 0-4
Warning signs
WARNING
DO NOT LET TRIPREST ON CARRIERSWHILE HAMMER IS
RUNNING
Attach warning notice supplied with hammer in good visible position in drivers cabin.
Page 3
Operating Instructions for Pile Hammers D5-43 through D100-13 0-5
Warning signs
DANGER
LIFT HAMMER WITH THE TRIP GEAR AGAINS THE CARRIER ONLY AS DISCRIBED IN OPERATING
MANUAL. DO NOT LIFT TRIP GEAR AGAINST TOP OF
STARTER-GUIDES.
‚WARNING: DO NOT LEFT TRIP REST ON CARRIERS WHILE HAMMER IS OPERATING‘
NEVER PLACE ANY PART OF THE BODY UNDERNEATH THE HAMMER
ALWAYS SECURE HAMMER BEFORE MOVING LEADS
Attach warning notice supplied with hammer in good visible position on piling rig.
Page 4
Operating Instructions for Pile Hammers D5-43 through D100-13 0-6
Warning signs
DANGER
NEVER PLACE ANY PART OF THEBODY UNDERNEATH THE HAMMER.
SERIOUS INJURY MAY RESULT.SECURE HAMMER BEFORE
MOVING LEADS.
Attach warning notice supplied with hammer in good visible position on piling rig.
Page 5
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 6
Operating Instructions for Pile Hammers D5-43 through D100-13 1-1
Table of contents
Page 7
Operating Instructions for Pile Hammers D5-43 through D100-13 1-2
Table of contents
Page 8
Operating Instructions for Pile Hammers D5-43 through D100-13 1-3
Table of contents
Page 9
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 10
Operating Instructions for Pile Hammers D5-43 through D100-13 2-1
Information on these operating instructions
Page 11
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 12
Operating Instructions for Pile Hammers D5-43 through D100-13 3-1
Scope - Proper and improver use - Work places
Page 13
Operating Instructions for Pile Hammers D5-43 through D100-13 3-2
General safety information for the handeling of the pile hammer
Page 14
Operating Instructions for Pile Hammers D5-43 through D100-13 3-3
General safety information for the handeling of the pile hammer
Page 15
Operating Instructions for Pile Hammers D5-43 through D100-13 3-4
General safety information for the handeling of the pile hammer
Page 16
Operating Instructions for Pile Hammers D5-43 through D100-13 3-5
General safety information for the excavator operator
Page 17
Operating Instructions for Pile Hammers D5-43 through D100-13 3-6
General safety information for the operator
Page 18
Operating Instructions for Pile Hammers D5-43 through D100-13 3-7
Assembly, conversion, disassembly, maintenance, repairs
Page 19
Operating Instructions for Pile Hammers D5-43 through D100-13 3-8
Applicable regulations and standards
Page 20
Operating Instructions for Pile Hammers D5-43 through D100-13 3-9
Danger list
Page 21
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 22
Operating Instructions for Pile Hammers D5-43 through D100-13 4-1
Technical data - Conversion factors
Conversion Chart
1 t 1 kg
1 kg1 lbs
1 kN1 kp
1 Nm1 kpm
1 Nm1 ft.lbs
1 mm1 in
1 cm1 in
1 m1 in
1 m1 ft
1 m1 yd
1 cm21 in2
1 cm31 in3
1 l1 gal
==
==
==
==
==
==
==
==
==
==
==
==
==
10000,001
2,20,4535
1020,00981
0,1029,81
0,73761,356
0,039425,4
0,3942,54
39,40,0254
3,28080,305
1,0940,914
0,1556,452
0,06116,39
0,263,785
kgt
lbskg
kpkN
kpmNm
ft.lbsNm
inmm
incm
inm
ftm
ydm
in2cm2
in3cm3
gall
Page 23
Operating Instructions for Pile Hammers D5-43 through D100-13 4-2
Technical data - Sound emission values
Page 24
Operating Instructions for Pile Hammers D5-43 through D100-13 4-4
Technical data - American units
Page 25
Operating Instructions for Pile Hammers D5-43 through D100-13 4-5
Technical data - American units
Page 26
Operating Instructions for Pile Hammers D5-43 through D100-13 4-6
Technical data - Metric units
Page 27
Operating Instructions for Pile Hammers D5-43 through D100-13 4-7
Technical data - Metric units
Page 28
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 29
Operating Instructions for Pile Hammers D5-43 through D100-13 5-1
Transport - Transport safety
Page 30
Operating Instructions for Pile Hammers D5-43 through D100-13 5-2
Transport - Transport safety
Page 31
Operating Instructions for Pile Hammers D5-43 through D100-13 5-3
Transport cables
Page 32
Operating Instructions for Pile Hammers D5-43 through D100-13 5-4
Possible cable damage
Page 33
Operating Instructions for Pile Hammers D5-43 through D100-13 5-5
Lifting with the lifting equipment
Page 34
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 35
Operating Instructions for Pile Hammers D5-43 through D100-13 6-1
Assembly and mode of operation
Page 36
Operating Instructions for Pile Hammers D5-43 through D100-13 6-2
Components of diesel pile hammer D8-22
Page 37
Operating Instructions for Pile Hammers D5-43 through D100-13 6-3
Components of diesel pile hammer D12-32
Page 38
Operating Instructions for Pile Hammers D5-43 through D100-13 6-4
Components of diesel pile hammer D16-32 and D19-42
Page 39
Operating Instructions for Pile Hammers D5-43 through D100-13 6-5
Components of diesel pile hammer D25-32/33 and D30-32/33
Page 40
Operating Instructions for Pile Hammers D5-43 through D100-13 6-6
Components of diesel pile hammer D36-32/33 and D46-32/33
Page 41
Operating Instructions for Pile Hammers D5-43 through D100-13 6-7
Components of diesel pile hammer D62-22
Page 42
Operating Instructions for Pile Hammers D5-43 through D100-13 6-8
Components of diesel pile hammer D80-23 and D100-13
Page 43
Operating Instructions for Pile Hammers D5-43 through D100-13 6-9
Longitudinal section
Page 44
Operating Instructions for Pile Hammers D5-43 through D100-13 6-10
Operating mode of the diesel pile hammer
Page 45
Operating Instructions for Pile Hammers D5-43 through D100-13 6-11
Operating mode of the diesel pile hammer
Page 46
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 47
Operating Instructions for Pile Hammers D5-43 through D100-13 7-1
Assembly and conversion
Page 48
Operating Instructions for Pile Hammers D5-43 through D100-13 7-2
Guiding inside cable-suspended lead
Page 49
Operating Instructions for Pile Hammers D5-43 through D100-13 7-3
Guiding in the rope suspended lead
Page 50
Operating Instructions for Pile Hammers D5-43 through D100-13 7-4
Guiding in the U-type lead
Page 51
Operating Instructions for Pile Hammers D5-43 through D100-13 7-5
Conversion for the driving of batter piles
Page 52
Operating Instructions for Pile Hammers D5-43 through D100-13 7-6
Blow energy for the driving of batter piles
Page 53
Operating Instructions for Pile Hammers D5-43 through D100-13 7-7
Assembly and disassembly of the cylinder extension
Page 54
Operating Instructions for Pile Hammers D5-43 through D100-13 7-8
Installation of the safety devices
Page 55
Operating Instructions for Pile Hammers D5-43 through D100-13 7-9
Support device
Page 56
Operating Instructions for Pile Hammers D5-43 through D100-13 7-10
Bridle
Page 57
Operating Instructions for Pile Hammers D5-43 through D100-13 7-11
Piston replacement
Page 58
Operating Instructions for Pile Hammers D5-43 through D100-13 7-12
Assembly and conversion
Page 59
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 60
Operating Instructions for Pile Hammers D5-43 through D100-13 8-1
Putting in operation
Page 61
Operating Instructions for Pile Hammers D5-43 through D100-13 8-2
Assembly of pile helmet cushions
Page 62
Operating Instructions for Pile Hammers D5-43 through D100-13 8-3
Guiding for the pile helmet
Page 63
Operating Instructions for Pile Hammers D5-43 through D100-13 8-4
Bringing into the operating position of diesel pile hammer
Page 64
Operating Instructions for Pile Hammers D5-43 through D100-13 8-5
Bringing into the operating position of diesel pile hammer
Page 65
Operating Instructions for Pile Hammers D5-43 through D100-13 8-6
Lifting of piles
Page 66
Operating Instructions for Pile Hammers D5-43 through D100-13 8-7
Lifting of piles
Page 67
Operating Instructions for Pile Hammers D5-43 through D100-13 8-8
Lifting of piles
Page 68
Operating Instructions for Pile Hammers D5-43 through D100-13 8-9
Tripping device
Page 69
Operating Instructions for Pile Hammers D5-43 through D100-13 8-10
Operational test
Page 70
Operating Instructions for Pile Hammers D5-43 through D100-13 8-11
Operational test
Page 71
Operating Instructions for Pile Hammers D5-43 through D100-13 8-12
Fuel supply control
Page 72
Operating Instructions for Pile Hammers D5-43 through D100-13 8-13
Bleeding of fuel control pump and injection valves
Page 73
Operating Instructions for Pile Hammers D5-43 through D100-13 8-14
Cleaning of combustion chamber
Page 74
Operating Instructions for Pile Hammers D5-43 through D100-13 8-15
Start and control
Page 75
Operating Instructions for Pile Hammers D5-43 through D100-13 8-16
Start and control
Page 76
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 77
Operating Instructions for Pile Hammers D5-43 through D100-13 9-1
Operation - pile driving
Page 78
Operating Instructions for Pile Hammers D5-43 through D100-13 9-2
Blow area
Page 79
Operating Instructions for Pile Hammers D5-43 through D100-13 9-3
Shut off
Page 80
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 81
Operating Instructions for Pile Hammers D5-43 through D100-13 10-1
Shutting down and leaving in lead
Page 82
Operating Instructions for Pile Hammers D5-43 through D100-13 10-2
Removal from the lead
Page 83
Operating Instructions for Pile Hammers D5-43 through D100-13 10-3
Removal from the lead
Page 84
Operating Instructions for Pile Hammers D5-43 through D100-13 10-4
Storage
Page 85
Operating Instructions for Pile Hammers D5-43 through D100-13 10-5
Laying-up
Page 86
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 87
Operating Instructions for Pile Hammers D5-43 through D100-13 11-1
Maintenance
Page 88
Operating Instructions for Pile Hammers D5-43 through D100-13 11-2
Maintenance
Page 89
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 90
Operating Instructions for Pile Hammers D5-43 through D100-13 12-1
Servicing and trouble shooting
Page 91
Operating Instructions for Pile Hammers D5-43 through D100-13 12-2
Servicing and trouble shooting
Page 92
Operating Instructions for Pile Hammers D5-43 through D100-13 12-3
Servicing and trouble shooting
Page 93
Operating Instructions for Pile Hammers D5-43 through D100-13 12-4
Servicing and trouble shooting
Page 94
Operating Instructions for Pile Hammers D5-43 through D100-13 12-5
Screwed/bolted connections
Page 95
Operating Instructions for Pile Hammers D5-43 through D100-13 12-6
Guiding devices
Page 96
Operating Instructions for Pile Hammers D5-43 through D100-13 12-7
Tripping device
Page 97
Operating Instructions for Pile Hammers D5-43 through D100-13 12-8
Operational test
Page 98
Operating Instructions for Pile Hammers D5-43 through D100-13 12-9
Pumps - Disassembly and cleaning of pumps
Page 99
Operating Instructions for Pile Hammers D5-43 through D100-13 12-10
Fuel control pump
Page 100
Operating Instructions for Pile Hammers D5-43 through D100-13 12-11
Filter
Page 101
Operating Instructions for Pile Hammers D5-43 through D100-13 12-12
Grease nipple
Page 102
Operating Instructions for Pile Hammers D5-43 through D100-13 12-13
Damping rings
Page 103
Operating Instructions for Pile Hammers D5-43 through D100-13 12-14
Damping rings
Page 104
Operating Instructions for Pile Hammers D5-43 through D100-13 12-15
Piston and impact block rings
Page 105
Operating Instructions for Pile Hammers D5-43 through D100-13 12-16
Piston and impact block rings
Page 106
Operating Instructions for Pile Hammers D5-43 through D100-13 12-17
Piston and impact block rings
Page 107
Operating Instructions for Pile Hammers D5-43 through D100-13 12-18
Piston and impact block rings
Page 108
Operating Instructions for Pile Hammers D5-43 through D100-13 12-19
Piston and impact block rings
Page 109
Operating Instructions for Pile Hammers D5-43 through D100-13 12-20
Compression
Page 110
Operating Instructions for Pile Hammers D5-43 through D100-13 12-21
Steel cables
Page 111
Operating Instructions for Pile Hammers D5-43 through D100-13 A2-1
Other starting device for the Diesel pile hammers
Page 112
Operating Instructions for Pile Hammers D5-43 through D100-13 A2-2
Other starting device for the Diesel pile hammers
Page 113
Operating Instructions for Pile Hammers D5-43 through D100-13 A2-3
Test stand for fuel control pump
Page 114
Operating Instructions for Pile Hammers D5-43 through D100-13 A2-4
Test stand for fuel control pump
Page 115
Operating Instructions for Pile Hammers D5-43 through D100-13 A2-5
Lead profiles, standard dimensions for the diesel pile hammer
Page 116
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 117
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-1
Summaries - Applicable fuel types
Page 118
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-2
Summaries - Applicable fuel types
Page 119
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-3
Reduction factors for different pile helmet cushions
Page 120
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-4
Correlation between number of blows and drop height
Page 121
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-5
Correlation between number of blows and drop height
Page 122
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-6
Accessories for diesel pile hammers
Page 123
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-7
Saximeter
Page 124
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-8
Sources
Page 125
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-9
Summery of diesel pile hammer types
Page 126
Operating Instructions for Pile Hammers D5-43 through D100-13 A3-10
Summery of diesel pile hammer types
Page 127
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 128
Operating Instructions for Pile Hammers D5-43 through D100-13 A4-1
Form ‚Operating instructions have been read and understood!‘
Page 129
Operating Instructions for Pile Hammers D5-43 through D100-13
Notices
Page 130
APE - American Piledriving Equipment, INC.7032 South 196th St. Kent,
WA 98032 USA(800) 248-8498(253) 872-0141
www.apevibro.com