“paving the path to a digital future” zone documents/e...“paving the path to a digital...
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“Paving the path to a digital future”in order to manage rotating equipment performance
Karl Dalton I.Eng MIMechE
Water Segment Manager / Business Development Manager, Service – SKF (U.K.) Limited 7th Feb 2018
© SKF Group
Water Industry Challenges
29 April, 2018Slide 2
Population Growth• Demanding demographic trends
• Uncertain housegrowth
• Intensified building on flood plains
Ageing Infrastructure• Higher risk of failure
• Fines & penalties
• Replacement costs
Rising Energy Costs• Predicted increases
Increased Regulation• Changing Laws & Directives
• Carbon footprint reduction
• Energy management
• Bathing waters
• Competition
Customer Expectations• Technology major part of customer’s lives.
• Expectations services match
Affordability• Household budgets
• Increased Bills
Climate Change• Flooding
• Pressure on ageing assets
• Drought
• Increased demand for water
Protect and enhance
the environment
Employees• Increasingly aged
© SKF Group
Population Growth & Climate Change
Population growth
• Pressure on ageing infrastructure
• Intensified building on flood plains
Climate Change
• Increased demand due to hot dry summers
• Longer wetter winters & intense storms – localised flooding & additional pressure
on wastewater treatment works.
Infrastructure Resilience
29 April, 2018Slide 3 Ofwat Outcome Delivery Incentives (ODI) : Deteriorating | Marginal | Stable | Improving
© SKF Group
OFWAT KPI Reliability & Availability
© SKF Group
Key Themes for PR19
1. Great customer service
2. Long-term resilience in the round
3. Affordable bills
4. Innovation and new ways of working➢ developing and implementing new ways of working, including changing the culture and focus of companies and the
ways they work with their supply chain and wider stakeholders; and
➢ building on best practice from the water sector and other sectors.
Asset health performance commitmentsCompanies need to make sure that their assets are being maintained appropriately for the benefit of current and
future generations. This is a key area of network and service resilience
Source: Delivering Water 2020: Our final methodology for the 2019 price review
© SKF Group
Rotating equipment performance
Slide 6
• Right solution
• Right performance
• Right total cost of ownership
Advanced bearing
and sealing
solutions
Sealing
Technology
upgrades
Maintenance
procedures
Lubrication
Bearing
remanufacturing and
customizations
Bearings
and units
Power
transmission
Reliability
services
Machine
health
Rotating
equipment
performance
Rotating Equipment Performance
© SKF Group
OEE
Your daily decision making…
Create Shareholder
Value
Reduce
Cost
Operations
Maintenance
Resources
Improve
Output
Availability
Performance
Quality
Ensure Compliance
Product Safety
Human Safety
Environment
© SKF Group Slide 9
The value of data throughout the complete lifecycle
Is the machine performing
as it was designed?
What maintenance is
required to keep the
machine performing?
What needs to be
designed to increase the
machine performance
and reliability?
What has caused
the machine to fail
eventually?
Design & Build
Operate & Monitor
Maintain & Repair
Post Mortem Analysis (EoL)
© SKF Group
Depending on the specifics, an equipment component can be assigned to one of the maintenance types:
• “Run to failure” maintenance, failure will be repaired after the failure occurs
• “Scheduled” maintenance, where a component is simply replaced after a fixed period of time (calendar, operating hours or legislation driven), maintenance is performed, independent of technical condition.
• “Condition based” maintenance, through equipment check-ups done by based manual collection or, increasingly more common, data obtained from sensors installed on the equipment and digitally linked.
• “Predictive” maintenance, utilising data from the sensors mentioned above with the operational data used to identify correlation between various system states and failures caused by them after a period of time.
The “reliability-centred maintenance strategy” (RCM)
© SKF Group
Evolution of IIoT
Monitoring
Optimization
Prognostics
The measure of intelligence is the ability to change Albert Einstein
© SKF Group 29 April 2018Slide 12
Selecting the most appropriate technology
Critical
Medium
Sudden Onset FailureGradual Degradation
Co
st
of
Lo
st
Pro
du
cti
on
Time To Machine Failure
Examples:
Required Scan Rate FastSlowLow
HighC
ost
pe
r P
oin
t
Walk Arounds
Semi-Online
Online
Critical Online
• Pumps and motors
• Fans
• Remote Locations
• Odour Control Fans
• Gearboxes
• Blowers
• Turbines
• Generators
© SKF Group
Cloud Server
Reports,
Diagnostics
SKF
QuickCollect
Sensor
DataCollect app
SKF
QuickCollect
App
Expert Portable devices
On-line systemsWireless systems
Remote Diagnostic Services
• Work flows
• User Views
• Dashboard
Machine Health Management System
Tablets Based Apps
Digitalization and Rotating Equipment Performance
© SKF Group
F1 digitalization: from data to decisions
Sensing / Hardware Analytics / Software
Data
Information
Decisions
…if you can’t measure it – you can’t improve it Lord Kelvin 1880
© SKF Group
Smartifying industry
Mobility becomes the window
the Cloud becomes the infrastructure
Big Data Management becomes the intelligence
Connected sensors/systems
become the data feed
18-04-29Slide 16
© SKF Group
Modern Industrial Edge Computing
© SKF Group
Industrial digitalization: from data to decisions
Collect Connect Detect Analyze Diagnose Prognose
Sensing / Hardware Analytics / Software
Data Information
Decisions
(Corrective) Actions
(Planned) Maintenance
Supply Chain
Rebuild
Re-engineer
Operational
Other Information
Sources
e.g.
Operational Data
© SKF Group
Plant Goals
• Cost
• Output
• Compliance
Maintenance Strategy
• Reactive
• Planned
• Condition Based
• Proactive
Data Collection
• Component
• Equipment
• Process
Diagnostics Prognostics
• Failure pattern
• Remaining life
• Recommendations
Maintenance Plan
• Resources
• Spares
• Tools
• Job plans
Maintenance Execution
• Knowledge
• Quality
• Improvement
Application
Engineering
Solve and Upgrade
Detect Predict
From plant goals to reliable rotation
Providing customers:
✓ Increased reliability
✓ Reduced downtime
✓ Increased output
✓ Reduced maintenance
costs
✓ Reduced bearing spend
✓ Predictable cost
Customers tell us they require:
• Improved utilisation of assets
• Reduced downtime
• Increased preventive equipment maintenance
• Improved effectiveness of plant maintenance
© SKF Group
Brg X available
when ?
• RCFA
• Re-engineering
• Other Services
Data Collection Data AnalysisReporting
systems
SKF Supply chain
SKF Service
Regional
warehouse
Manufacturing
Application
Engineering
Digitalization– In Water Now !
• Process
• Machine
• Components
Which
bearing is
failing
• Why is failing and what to do
UK Office
• Sales channel
✓SKF
✓Supply chain partner
Value propositions
Solve and Rebuild
Detect
Providing customers:
✓ Increased reliability
✓ Reduced downtime
✓ Increased output
✓ Reduced maintenance costs
✓ Reduced bearing spend
✓ Lowered stock costs
✓ Predictable cost
Digitalization enabling new business models.
© SKF Group
Smart Data enabling new business models
Transactional Performance based
© SKF Group
Thank you
Questions and discussions