antidesgast, s.a.antidesgast.com/downloads/catalogue_en.pdf · wear resistant linings + wear...

Wear Resistant Linings

WEAR+SOLUTIONS

R

Antidesgast, S.A.2006 - 2007

Next

P-1

Antidesgast, S.A.

Thanks to our powerful drills and know-how,we can even drill “Alresist-512” high resistancesteel.

DRILLING

BENDING

Antidesgast, S.A. has systems to cut steelunder water, thus avoiding deformation andalteration of hardness and microstructure.

CUT TO MEASURE

Antidesgast, S.A. has benders for handlingthin and thick material in all the qualitiesthat we stock.

State of art Technolgy

High definition: we also high definitioncutting under request.

Thanks to our high-power folders, we can makemechanically complex pieces even in our high-resistance.

FOLDING

P-2

TECHNICAL OFFICE

The coatings are applied according the workconditions using polyurethane, polythene,ceramic material and ceramic adhesive paste.

COATINGS

Antidesgast, S.A. can manufacture partsto order from / sketches or a worn part.In the latter case, we can often recoverthe equipment replacing the damagedparts.

MANUFACTURING

At your service since 1976

Antidesgast, S.A. always uses the latestsoftware for designing from simple parts,to complex equipment, always storing thefiles confidentially for future replacements.

MADE TO MEASURE PIECES

Construction and coating of made to measureparts in diferent materials such as chromecarbide, niobium carbide, tungsten carbide.

P-3

TYPES OF WEAR

Impact

ABRASION BY TEARING

Deformation and tearingof small particles

Small particles Shavings

LOW PRESSURE ABRASION HIGH PRESSURE ABRASION

Cylinder grinderCylinder and ball mill

Abrasive in suspension

Test specimen to examine

Abrasion tests complyingwith standards (ASTM G 75)F Load to be applied: N

S Oscillation of trajectory: Length

V Speed of movement: m/min

D Duration: hours

There are different ways of testing todetermine the products resistance toabrasion.

Tearing of small particles

T Temperature ºC

The ASTM G 75 standard can be an option

P-4

Guid

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ear

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Origen

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Chem

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.

COMPARATIVE TABLE ABRASIONRemoval of particles

IMPACTCracks and breaks

CHEMICALDeterioration of microstructure

HEAT CReduction of hardness

0 SLIDINGReduction of wear

Hardness 100 Vickers(Comparative exemple)

1 time MediumMILD Steel

High Molecular DensityPolyethylene wear resistant

sheets

Polyurethanewear resistant sheets

Plates Cr Mn Mo

Plates Cr Mn Mo

Plates Ni Cr Mo

Plates 12-15% Chrome

Plates 15% Chrome

BIMETALLIC stainless plate

CHROME CARBIDEwear resistant hardfacing

plates

COMPLEX CARBIDEwear resistant hardfacing

plates

COMPLEX CARBIDEwear resistant hardfacing

plates

TUNGSTEN CARBIDEwear resistant hardfacing

plates

WEARING COMPOUND

CERAMICMortar

CAST BASALT

ZIRCONIUM andSINTERED ALUMINA

SINTERED ALUMINAwear resistant ceramic

SILICON CARBIDEwear resistant ceramic

TUNGSTEN CASTING

OXID ZIRCONIUM

ALLOY STEELwear resistant pipeline

CAST BASALTwear resistant pipeline

ZIRCONIUM and SINTEREDALUMINA

wear resistant pipelines

SINTERED ALUMINAwear resistant pipelines

NICKEL / CHROME casting

SINTERED ALUMINA

PIP

ELIN

ES

PR

OD

UC

TS

Dependingon the base material

Dependingon the finish

Dependingon the finish

Dependingon the base material

THERMALSHOCK

Resistance

(Dry)

(Dry)

(Dry)

(consult in each case)


THERMALSHOCK

Resistance


THERMALSHOCK

Resistance


THERMALSHOCK

Resistance



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When there are problems of CAKING, the high-densityceramic load polythene solution is an effective tool toAVOID JAMMING WHEN STORING RAW MATERIALS.

High molecular density POLYETHYLENEplates with ceramic load

Desliplast 68R

P-5

Avoids problems of adherence ofMaterials.

ANTI CAKING

Reduces NOISE

Bush

Pressure cap

Bush

Pressurecap

Spot weld

Base plate

Standard M8 bolt

Base plate

Standard stainless bolt

SECURING BY THREADED BOLT

Thicknesses of less than 10 mm

SECURING BY WELDING

From 12 mm

Baseplate

Stainless washer

SECURING BY WELDING

From 12 mm

8, 10 y 15

Thicknesses (mm) Size (mm)

Supply of PLATES

3050 x 12206, 12, 20 y 25 (By request)

(in STOCK)

Hardness

68Shore D 3

0,98g/cm

0,08 - 0,10

Density

TECHNICAL data

Friction coefficient

We have Fitting Files for this product

P-6

WEAR RESISTANT EQUIPMENT AND ACCESSORIESBuilt and coated by Antidesgast, S.A.

HOPPER COATING

HOPPER BOTTOM COATING CARRIAGE COATING

MIXER PLATES PIPE

COATING OF MIXING HOPPERTO AVOID CAKING

COATING OF HOPPER OUTLETTRAY

HOPPER FLAP

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Anti-wear polyurethane is effective when WEAR, IMPACTMEDIUM, CAKING and water ABRASION are together, aswell as the need for less weight in the structure of thestructure of the machine or element.

P-7

R

Deslipol

POLYURETHANE plates

85 shore A

87 shore A

93 shore A

Deslipol 85RR

Deslipol 87RR

Deslipol 93RR

From 20 mmSECURING BY WELDING

Pressure capBush

Spot weld

Base plate

From 20 mmSECURING BY BOLT

BACK TYPES

STEEL MESHFIBRESMOOTH

By request we can supply “DESLIPOL” withfireproof properties.

AUTO EXTINGUISHABLE

Reduces NOISE

TECHNICAL data

HardnessDensityg/cm3

AbrasionDIN 53516

Frictioncoefficient

85 shore A

87 shore A

93 shore A

1,20

1,20

1,20

43 mm3

3

343 mm

42 mm

0,25(in dry)

0,25(in dry)

0,19(in dry)

Deslipol 85RR

Deslipol 87RR

Deslipol 93RR

Colours

Red

Green

Black

Products

85 shore A

87 shore A

93 shore A

Deslipol 85RR

Deslipol 87RR

Deslipol 93RR

Equipmentbuilt to plan

Supply of PLATES

Thicknesses(mm)

Size(mm)

6810121518

CONSTRUCTION

3050x

1220

Standard M8 bolt

Pressure cap

*

*

Ask about other thicknesses


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CHANNEL COATING SORTING PLATE

SHIP HOPPER COATING CHAIN BOTTOMS

CONDUIT PIPE

GRAIN HOPPER HOPPER


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P-9

AlresistR

WEAR RESISTANT STEELPlates

323 Vickers

340 - 410 Vickers

440 - 520 Vickers

Alresist 323R

Alresist 402R

Alresist 512R

Anti-wear alloy steel with a thermo-mechanical hardness tothe core, temperature up to 400 C and manipulations up to900 C. Applications: Chipper sieves, Shredders, Blade knives,Mixers, Vibrating feeders, Crushers, etc.

TECHNICAL DATA

Hardness Vickers(medium)

323

340 - 410

440 - 520

1000 N/mm

1200 N/mm

1500 N/mm

C

0,21

0,22

0,25

Cr

1,30

1,40

1,60

Mn

1,40

1,50

1,40

Mo

0,15

0,24

0,20

Ni

0,15

0,15

0,7

2

2

2

Analysis (medium)Resistanceto traction

Alresist 323R

Alresist 402R

Alresist 512R

CUT TO MEASURE UNDER WATER(Avoinding deformation and loss of hardness)

PROPERTIES OF AlresistR

CHROME

MANGANESE

MOLYBDENUM

NICKEL

Provides hardness, resistance to corrosion and sliding properties

Provides Hardness and Mechanical Resistance

Provides Hardness and Resistance to Heat

Provides Hardnesses, Tenacity and Resistance to Corrosion

Products

Alresist 323R

Alresist 402R

Alresist 512R

By request: Dimensions up to 8000x2400

SUPPLY OF PLATES

Thicknesses(mm)

Size(mm)

6000 x 2000

6000 x 2000

5 a 60 6000 x 2000

2000 x 10006000 x 20006000 x 2000

5, 6 y 8

10 a 60

2, 3 y 45, 6 y 810 a 60


STEELS

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P-10

DOSING HOPPER MADE TO MEASURE MILL LADLE

CHANNEL PERFORATED PLATES PERFORATED PLATES

MADE TO MEASURE PLATES MIXER BOTTOM CYCLONE CONES

BLADES CYCLONE VENTILATOR CASING

ROTOR MILL PROTECTION TROMMEL

SIDES AND BOTTOM OF MIXER WORM GEARS CUTTING COMB


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In cases of wear with wet and good sliding properties of theanti-wear stainless steel, it is the definitive alternative toresist wear combined with wet and in the case of “DESLINOX-424”its hardness is almost 3 TIMES THE HARDNESS OF CONVENTIONALSTAINLESS STEEL, as well as “DESLINOX-660”, which is 10 TIMESHARDER.

DeslinoxR

1.5, 2, 2.5, 3,4, 5, 6, 8 y 10

2000 x 10003000 x 1500

Thicknessesmm

Sizemm

PALTES Supply

P-11

Stainless SteelsWEAR RESISTANT PLATES

180 VickersDeslinox 212R


6, 8, 10, 12,15, 20, 25, 30 y 40

2000 x 1500

Deslinox 212R

Deslinox 424R

PRODUCTS

ask about other sizes

Anti-caking avoids problems ofadherence of materials.

ANTI-CAKING

Hardness(medium)

180Vickers

7,85g/cm3

Carbide0,07 %

Chrome12 %

Hardness of conventional steel INOX-304 and INOX-316: 160 Vickers

Analisys (medium)

TECHNICAL data

420Vickers

7,85g/cm3

Carbide0,07 %

Chrome15 %

Deslinox 212R

Deslinox 424R

PRODUCTS

*

*Density

Deslinox 550

* Supply of special machines pieces


* Deslinox 660R

Baseplate

TotalThickness

4456810152025

233444444

678

101214192429

2900 x 18002900 x 13501900 x 850

Wear resistanthardfacing plates

(deposited surface)

- Base plate -

BI-METALLIC WEAR RESISTANTSTAINLESS steel plates

Deslinox 550R

Wear resistant HARDFACING PLATES

INOX-304INOX-316

R

Deslinox 660R

Deslinox 660R

Deslinox 550R

INOX-310

550 ºC

New

Vickers

525-6007,85g/cm3

600-6607,85g/cm3

PRODUCTS

*

Deslinox 550R

Deslinox 660R

HARDNESS

50-55

50-58

HRCDENSITY

Chrome Carbide

1200-1600 HV0,4

TEMPERATURE

(medium)

Chrome Carbide and Boro

1600-2400 HV0,4

800 ºC

525-600 Vickers

600-660 Vickers

Hardness of conventional steel INOX-304 and INOX-316: 160 Vickers*

Depositedsurface

New

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P-12

ROTOR FOR PULPER BOTTOM PULPER

CHANNEL CYCLON

GRILLE HAMMERS

TOOTHED WHEEL PERFORATED PLATE

CYCLONE WORMS


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P-13

AltcromR

WEAR RESISTANT HARDFACINGPlates

t ng 4 o 1 t mes mor

Las it

2 i

e

wear es s an 00 HB late

r i t t 4 p

Bimetallic steel composed of base plate (ST-37, Alresist-402 steel,etc.) and a deposition in weld beads with the hardness andanalysis of each quality. Own technology product resulting fromR & D after years of experience.

Deposition

Chrome carbide

Chrome carbide

TEMPERATUREHARDNESS

Chrome and Niobium Carbides

HARDNESSTEMPERATURE

Chrome and Boron Carbides

Chrome and Niobium Carbides

HARDNESSTEMPERATURE

Chrome and Boron Carbides

Chemical composition devoid of Niquel


THICKNESS AND MEASUREMENTS PROGRAM (mm)

Base plate DepositionTOTAL

Thickness

New

SIM

PLE

De

po

sit

ion

Base plateTOTAL

ThicknessDouble

deposition

DO

UB

LE

De

po

sit

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Possibility of carrying out depositions of greater thickness

¡¡ Manufacturing ofspecial thicknesses !!

Refilldeposition

Base plate

Base plate

Carbon steels Refractory steels

Wear resistant steels

Ways supplied (surface deposited)

New Nomenclature

RHOMB* Advise

Alloy

Alloy

Alloy

** T

he c

hem

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ses

can b

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odifie

d d

ependin

g o

n t

he c

ast

ing

**

**

**

eN w

eN w

New

eN w

eN w

New

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P-14

COMPLETE CASING ALVEOLAR VALVE BLADES

EXTERNAL TUBE PROTECTION ROTOR PIPE

MIXER BOTTOM EXPANSION JOINT PERFORATED PLATE

VALVE CASING EXTERNAL PROTECTION MILL CASING

TROMMEL WORMGEAR WORMS DEFLECTOR

EXTRUDER PROTECTOR CHIPPER COMB REFRIGERATED PIPE


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P-15

TUNGSTEN CARBIDEWEAR RESISTANT HARDFACING

Plates

THICKNESS AND MEASUREMENTS PROGRAM (mm)

Possibility of carrying out depositions of greater thickness

TOTALThickness

Baseplate

Deposition

4

5

6

7

8

10

12

14

2

3

4

4

5

6

8

10

2

2

2

3

3

4

4

4

TOTALThickness

Baseplate

16

20

25

30

35

8

10

15

20

25

4 + 4

5 + 5

5 + 5

5 + 5

5 + 5

DepositionDouble

SIM

PLE

De

po

sit

ion

DO

BLE

De

po

sit

ion

1915 4

2420 4

2925 4

Base plate

Ways supplied (surface deposited)

2850 x 1350 mm

1850 x 850 mm

Depositionof Tungsten

Base plate

Carbon steels

St-37St-42St-52St-70

Refractory steels: 13 Cr Mo 45

S 235S 275S 355S 700

Stainless steel

New Nomenclature

AISI 304AISI 316

INOX 304INOX 316

New Nomenclature

- INOX 310

Carbutung 1001-PR

Carbutung 1001-BR

Carbutung 1001-AR

Carbutung 1001R

Refills and made to measure pieces

*

*

*

*

Bimetallic steel composed of base plate (ST-37, INOX-304 steel,etc.) and a deposition in weld beads with the hardness andanalysis of each quality. Own technology product resulting fromR & D after years of experience.

Tungsten Carbide

HardnessTEMPERATURE

Wolframio Carbide2.340 HV 0,4

Chemical composition devoid of Nickel

The chemical analyses can be modified depending on the casting

* Advise

Alloy62% WSC


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P-16

TUNNELER CUTTING DISK CRUSHER BLADE MILL HAMMERS

FAN ROTOR MIXER BLADES ROTOR

PERFORATED PLATE FAN EAR EXTRUDER LINING

SCRAPER MIXER BLADE PROTECTION WORK GEAR FIN

TUNNELER TOOTH ROTOR BLADES SQUARE PERFORATOR

PUMP GASKET PROPELLER PROTECTION TUNNELER TOOTH


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P-17

ELECTRODES AND TUBULARWIRE

Tubular anti-wear electrodes are ideal for repairing our Bimetallic Steel plate, recharges on steel and casting. Thanks to thelow application amperage, they produce a low level of heat, rherefore less deformation and a low risk of perforating thinparts. Its high deposition coefficient, up to 100% give high performance as well as not producing ash and not needingpreheating or special store.

Tubular CHROMEelectrodes

6 8 11

Nº of Depositions

Maximum recommended deposition

10Thickness (max.) mm

2 - 3

Diameters mm

Amperage (max.)

Amperage (min.)

Depositionn kg/h

Nº Electrodes approx. kg

130 190 260

80 140 190

2 2 - 3 4 - 5

13 7 4

TUNGSTEN and NICKELtubular electrodes

AltcromR

700

= +/~

Reference mmLengthof rod

Intensityof current

Type ofcurrent

4005

5005

6005

4,0

5,0

6,0

350 mm

350 mm

350 mm

100 A

120 A

140 A

= +/~

= +/~

APPLICATIONS: Mixer blades, installations for moulding sand treatment, sludge pump valves, work gears, grinder plates,stabilizers, pieces for the deep perforation industry, recharges resistant to corrosion form strong abrasion by friction inthe chemical and food industry.

Carbutung 1001 NiR

APPLICATIONS: Repairing Bimetallic steel plates, worm gears, oil extrusion gears, conveyor belt scrapers, ploughs andagricultural tools, equipment to handle silica sand, coal crushing rollers, grinders, plates to protect the bottom of shovels,manufacturing equipment for clay materials.

INDICATIONS: The area to be welded must be thoroughly cleaned and free from rust, grease, dust, etc. The electrodemust be welded at the same current intensity.

P-18

- Low emission of heat- Does not perforate- Easy to use- Does not produce ashes- Less deformation- No preheating- High performance- High deposition coefficient- Low functioning current- Does not require special storage- Can be used in portable electric welders- The 6, 8 and 11 mm diameters fit in the Standard support

ADVANTAGES OF TUBULAR ELECTRODES

COVERED electrodeTUBULAR REFILL electrode

The high emission of heat produces greater dilutionof the steel and therefore:

Greater analysis concentration in the covering

The low emission of heat produces greater dilution of thesteel and therefore:

Greater concentration and deposition on the steel

AltcromR

700

Greater steel dilution Less steel dilution

Carbutung 1001 NiR

Brikolast 903R

P-19

WEARING COMPOUNDof Sintered Alumina

7 kilo can wearingcompound

Bottle ofhardener+

PERFORMANCE

Thickness 4 mm

2Surface 1 m (aprox.)

PUMP RESTOREDWITH “BRIKOLAST”

PIPE LINING

MIXING

Wearing compoundof sintered alumina

Deslisint 1500R

WEARING COMPOUND containing 70% sintered alumina wearresistant particles. A great alternative when due to the shape ofthe lining in the specific equipment it is not possible to use platesof “Deslisint-1500”.

MICRONIZER COVER

FITTING

Even in vertical areas, on Iron,Concrete, etc.

Useable in 8 hours

12

39

6

FIRST USE

Brikolast 903-HR

Resist temperatures of up to 120º

Bottle ofhardener+

PERFORMANCE

Thickness 4 mm

2Surface 0,7 m (aprox)

4,8 k wearingcompound

Mixture percentages: 100 parts resin

33 parts hardener

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P-20

WEAR RESISTANTCeramic Mortar

Brikolast MCR

The ease of application of the Ceramic Mortar, as well asrepair, are the most important features of this product. Canbe applied to a metal or cement base.

Total 25 kilos

PERFORMANCE

THICKNESS 10 mm

2SURFACE 1 m (aprox.)

DENSITY

32,51 gr/cm

MEANS OF SUPPLY

+

Ceramicmortar

Kneadedliquid

12

39

6

DRYING TIME:12 HOURS

Base plate

CERAMIC MORTAR

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BasaltycR

720

Zirtherm 2002R

Zirconium and AluminaWEAR RESISTANT CERAMIC

Molten basalt, for its WEAR RESISTANT PROPERTIES and LOW COST,is the best short and medium term investment. Made with naturalselected Basalt, molten at 1250 ºC, it recrystallizes acquiring GOODSLIDING and RESISTANCE TO CORROSION properties.

2000 Vickers 3,80 4,4 W/m.K8 x 10 K

(0-400 ºC)

1400 ºC(max.)

0,75-1 cm /50 cm(max.)

(DIN 52108)

3 2 -6 -1

His resistance to ABRASION, IMPACT, HIGH TEMPERATURES,THERMAL SHOCK, characteristic of Zirconium / Molten alumina.When in the same lining there are two zones with different wearcauses, Zirconium / Molten alumina and Molten Basalt can be used,as they are manufactured with the same models.

P-21

Cast BasaltWEAR RESISTANT CERAMIC

TECHNICAL data

Hardness(medium)

Densitygr/cm

AbrasionResistance

720 Vickers 2,90 1,1-1,7 W/m.K9 x 10 K

(2-400 ºC)

Normal: 400 ºC

(max.: 600 ºC notAbrupt changes)

3-4 cm /50 cm(max.)

(DIN 52108)

ThermalConductivity

ThermalExpansion

WorkingTemperature3

3 2 -6 -1

ANALYSIS (medium)

Al O2 3

Zr O2

Si O2

Fe O2 3

Fe Oy Ca O Mg O K O2

Na O2

Ti O2

11-15% -- 43-55% 9-14% 10-12% 8-12% 3-5% 3-5% 2-3%

ANALYSIS (medium)

Al O2 3

Zr O2

Si O2

50 % 32 % 16 %

TECHNICAL data

Hardness(medium)

Densitygr/cm

AbrasionResistance

ThermalConductivity

ThermalExpansion

WorkingTemperature3

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“Basaltyc-720”

“Zirtherm-2002”

“Carbusil-2300” P-22

CYCLONE BOTTOM ON SITE LINING UNLOADING HOPPER

COATING FOR CYCLONE BOTTOM OF ATOMIZER APEX OF THE HYDROCYCLONE

BEETROOT CHANNEL CONE LINING CYCLONE INTERIOR TUBE

CHANNEL CAST TO MEASURELINED VERTICAL WALLROOF LINING

LINING TO MEASURESECURING TO THE ROOF WITH BOLTSCHANNEL INTERSECTION LINING

HYDROCYCLONEUPPER PART OF HOPPER


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Deslisint 1500R

Highly abrasion resistant product, can be supplied: Milled balls,tiles with thickness from 1.5 to 50 mm. Shaped pieces and Piping.Sintered alumina is a long-lasting versatile product and can beapplied with adhesives as well as welding, acording, according tothe work conditions.

Hardness(medium)

1500Vickers

3,65 21 W/m.K1000 ºC

(max.)

8,2 x 10 K

(20 a 600 ºC)

-6 -1

Al O 92%32

3Densitygr/cm

CompositionThermal

ConductivityThermal

ExpansionWorking

Temperature

P-23

Sintered AluminaWEAR RESISTANT CERAMIC

Fitting tiles with adhesive / Welding / Bolts

Weldingbush

Adhesive

Base plate

Cap stuck withadhesive

Spot weld

Dimension of PANELS: 500 x 500 mm

SQUARE TILES (Rubber base)

2, 4, 6, 10 y 12 mm

Square tiles(20 x 20 mm)

Thickness DeslisintR


HEXAGONAL TILES (Paper base)

2, 4, 6, 10 y 12 mm

HexagonalTiles

Thickness DeslisintR

( 20 circunscrit)

6

Thickness(mm)

Size (mm)

STANDARD PLAIN Tiles

100x25 100x50 100x75 100x100 150x25 150x50 150x100

13

25

50

6

Thickness(mm)

Size (mm)

Tiles with an ORIFICE

100x50 100x75 150x50100x100 150x100

13

25

50

Square tiles(20 x 20 mm)

Rubber base (4 mm)


SQUARE TILES (Rubber base)

2, 4, 6, 10 y 12 mmThickness DeslisintR

Bush for housingthe bolt

Standard M8 bolt

Base plate

Adhesive

Ask about other sizes

Cap stuck withadhesive

Base plate

Adhesive

Ask about other sizes

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P-24WELDER NOZZLE CYCLONE CLASSIFIER ROTOR

POINT NOZZLE WORM GEAR MICRONIZER PLATE

VENTILATOR CASING EXTERIOR COATING ALVEOLAR VALVE

CYCLONE CONE COATING EXHAUSTER BLADE

VALVE BODY CYCLONE CONE SEPARATOR ROOF

SEPARATOR MIXER BLADE VIBRATING CHANNEL


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Carbusil 2300R

TECHNICAL Data

Hardness(medium)

2300Vickers

115 W/m.K 4,2 x 10 K

(20 a 600 ºC)(20 a 600 ºC)1400 ºC

(max.)

-6 -1

Density

33,15 gr/cm

ThermalConductivity

ThermalExpansion

WorkingTemperature

In the new ceramic era, silicon carbide is the option parexcellence. Hardness up to 2300 vickers, resistance tochemical attack and high resistance to wear by friction,there are some of its properties.

SUPPLIED in the following forms

Parts according to plan, Pipes, Conducts, Mechanical locks,Diffusers, Hydrocyclones, etc.

P-25

Silicon CarbideWEAR RESISTANT CERAMIC

CHEMICAL Resistance

ChlorhydricacidHCl

Zincchloride

ZCl

Nitricacid

HNO3

(conc. 65%)

Ammoniumnitrate

Sulphuricacid

H SO2 4

(conc. 50%)

Phosphoricacid

H PO3 4

(conc. 85%)

FluorhydricacidHF

Sodiumhydroxide

NaOH

Potassiumhydroxide

KOH

Sodiumchloride

NaCl

Potassiumchloride

KCl

Sulphuricacid

H SO2 4

(conc. 98%)

+(+)0

20ºC

CARBUSIL

50ºC

(cold saturatedsolution)

(cold saturatedsolution)

(conc. 36%) (conc. 60%) (conc. 50%) (conc. 40%) (conc. 30%) (conc. 20%)

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

(+) 0

20ºC

CARBUSIL

50ºC

0 0

20ºC

CARBUSIL

50ºC

(+) 0

20ºC

CARBUSIL

50ºC

+ +

20ºC

CARBUSIL

50ºC

+ +

No corrosionPossible corrosionCorrosion

For more information, ask for the Technical Datasheet: “Guide to Corroson Resistance”

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P-26HYDROCYCLONE EXITPNEUMATIC TRANSPORT ELBOWPNEMATIC TRANSPORT “T”

JETSPUMP COVERROTOR

VENTURI MILL PIPES MILL ELBOW

MICRONIZER ENTRANCE MILL DOOR LOCK ROTOR

MICRONIZATION ROTORS CHIMNEY “NOSE” FOR VENTILATOR CASING

BALL VALVE BODY “T” SHAPED PIPE VALVE LOCK


CA

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Zirkop 1312R

Zirconium Oxide ceramic is on of the only ceramicsubstances that resist medium strength impact, e.g.hammers in the micronization mill. Recommended forhigh wear situations, corrosion and large mechanicalweights. “Zirkop-1312” resists mechanical traction upto 400 ºC.

P-27

ZIRCONIUM OXIDECeramic

TECHNICAL Data

Hardness(medium)

1300Vickers

6,1 2 W/m.K 1200 ºC20 ºC

1000 270

800 ºC10 (x 10 / ºC)

-6Zr O2

3Densitygr/cm

CompositionThermal

ConductivityThermal

ExpansionFlexure

Strength (Mpa)Working

Temperature

Parts according to plan, Pipes, Conducts, Mechanical locks, Diffusers, Hydrocyclones, etc.

MADE TO MEASURE pieces

TILES, HAMMERS, BUSHES

Depending on the WORK CONDITIONS:

SUPPLIED in the following forms

For APPLICATIONS in:

MILLS, MICRONIZERS, SEPARATORS, etc.

CT nRR

N

IMPA S a d CO OSIO

W r r i ta c rea es s nt e amic

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Exceptional for applications with severe impact combinedwith extremely high abrasion. Supplied in Standard plates,as well as special components.

FunresistR

1450

P-28

BIMETALLIC TUNGSTEN CASTINGand CHROME CASTING

Funresist 736Casting CHROME

Bimetallic TUNGSTEN CASTING

IMPACT GRINDER

SHREDDER CYLINDER

STANDARD WELDABLE PLATES

Welded with spot welds in the holes providing strongmetallurgic and metallic adherence. If it is necessary toreplace the standard part, the weld should be drilled andthe replacement. fitted.

The spare parts can be secured with Allen bolts (metric 8),both by treaded holes and by nuts and washers at thelower part of the base.

Securing with WELDINGSecuring with BOLTS

Washer

Nut

RefillingCarbutung-1001

Iron base

Bolt

Iron base

AISI 316Lwelding joint

SECURING STANDARD PLATES

RefillingCarbutung-1001

LengthL

(mm)

WidthA

(mm)

TotalThickness

E(mm)

Thicknessof Carbide

e(mm)

200

50

50

Tolerances complying with SS-ISO 8062 standard.

CT11 degree of tolerance for casting.

Type

200

75

50

15

15

15

6

6

6

E

eR5

Modularcasting

TungstenCarbide

L+A25

15

4

FUNRESIST coatings for multiples uses

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Biresist 626R

P-29

Alloy SteelWEAR RESISTANT PIPELINE

Exterior Hardness

150-250 Vickers

MILD Steel: 100 Vickers (In Comparison)*

620Vickers

*

We also supply curved pipe and with welded flanges.

CURVES

InteriorHardness

88,9

108

114,3

127

133

139,7

141,3

168,3

168,3

219,1

219,1

273,1

273,1

323,9

323,9

355,6

355,6

406,4

406,4

457,2

457,2

508

508

558

3”

4”

5”

5”

6”

6”

8”

8”

10”

10”

12”

12”

14”

14”

16”

16”

18”

18”

20”

20”

22”

73,66

100

97,18

117,5

123,5

125,5

122,24

154,1

146,36

202,74

193,7

254,56

247,7

304,84

298,5

336,54

330,2

387,34

381

438,14

431,8

488,94

482,6

538,94

7,62

4

8,56

4,75

4,75

7,1

9,53

7,1

10,97

8,18

12,7

9,27

12,7

9,53

12,7

9,53

12,7

9,53

12,7

9,53

12,7

9,53

12,7

9,53

15,24

10,46

22,29

14,59

15,31

23,66

30,93

28,23

42,52

42,28

107,78

60,24

81,46

73,76

97,36

81,21

107,28

93,13

123,18

105,5

139,07

116,97

154,97

129,13

InteriorDiameter

(mm)

Exterior NominalDiameter

ExteriorDiameter

(mm)

Thickness(mm)

Weight perLineal Metre

(mm)

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P-30

STANDARD PIPELINE STANDARD BENDS

PIPELINE INTERSECCION STANDARD PIPELINE AND BENDS

STANDARD PIPELINE STANDARD LARGE DIAMETER PIPELINES

STANDARD PIPELINE PUMPING BENDS

WEAR RESISTANT PIPELINES AND ACCESSORIESBuilt and coated by Antidesgast, S.A.

BIR

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25404550586065707580

82,5889095

100107110113115120125135140146150162165175180185194204216225240254260275280290303310325356370380386400432440456470480500600610

InteriorDiametro

of Basaltycand

Zirtherm

P-31

CAST BASALTWear Resistant Pipeline

POSSIBLE BENDS

750 1000 1500 25002000 3000

90º 90º 60º 45º 45º 30º

60º 60º 45º 30º 30º 15º

45º 45º 30º 15º 15º --

RADIUS

ANGLES

Flanges to adapt the installation

CONVERSION FLANGE

INTERMEDIATE FLANGE

Blind flange machined in its interiordiameter to adapt to tho existing pipe

Flange with holes to bolt the ceramic pipe andwith threaded blind holes to bolt on the flangeexisting in the installation.

Pipe steel

CastPipe

“BASALTYC-720”“ZIRTHERM-2002”

Steel casing

Resins with mortar

“BASALTYC-720”“ZIRTHERM-2002”

BasaltycR

720

ZIRCONIUM and ALUMINAWear Resistant Pipeline

Zirtherm 2002R

Resins with mortar

Steel casing

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P-32

PNEUMATIC TRANSPORT PIPELINE PNEUMATIC TRANSPORT BENDS

LAMINATION PIPELINE PNEUMATIC TRANSPORT BENDS

HYDRAULIC TRANSPORT BEND

BENDS FOR CLINKER

COKE INJECTION BENDS

PIPE WITH GATE


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P-33

InteriorDiameter

d

DN

SteelDiameter

B

ExteriorDiameter

D

Distancebetweencenters

K

ThicknessesDiameterof holes

d2

FLANGES

STANDARD BENDS

500 1000 1500

30º 30º 30º

45º 45º 45º

90º 90º 90º

RADIUS

ANGLES

k

D

d2

B a

d

Numberholes

STEEL PIPELINE

Deslisint 1500R

PIPELINE

SINTERED ALUMINAWear Resistant Pipelines

Measurements of flanges according to DIN standards

STEEL PIPELINE

Resinswith MORTAR

Deslisint 1500R

PIPELINE

Deslisint 1500R

40

50

60

65

75

80

95

100

125

150

175

200

225

250

100

100

100

125

125

125

150

150

175

200

200

200

300

300

114.3

114.3

114.3

139.7

139.7

139.7

168.3

193.7

193.7

219.1

237

273

323.9

323.9

220

220

220

250

250

250

285

285

315

340

340

395

446

446

180

180

180

210

210

210

240

240

270

295

295

350

400

400

20

20

20

22

22

22

22

22

22

24

24

26

26

26

18

18

18

18

18

18

22

22

22

22

22

22

22

22

8

8

8

8

8

8

8

8

8

8

8

8

12

12

Resinswith MORTAR

CONVERSION FLANGE

INTERMEDIATE FLANGE

Flanges to adapt the installation

Steel Pipeline

“DESLISINT-1500”

Cast Pipeline

“DESLISINT-1500”

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P-34PNEUMATIC TRANSPORT DIER BEND HOPPER

PIPE EXTERIOR COATING VENTURI DIVERTER VALVE

CEMENT TRANSPOR PIPELINE BOILER ENTRANCE PIPELINE DOUBLE BEND

INJECTION PIPELINE PIPELINE COAL PIPELINE

SEPARATOR BENDS GRANULATED ENAMEL FALL COKE TRANSPORT BEND

BALL VALVE PIPE WITH INTERSECTION SPHERICAL BENDS


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P-35

SINTERED ALUMINAFlexible Pipeline

Deslisint 1500R

Funresist 650R

NICKEL / CHROME CAST STEELFlexible Pipeline

InteriorDiameter

(mm)

FlangeThickness

(mm)

20

25

32

40

50

65

80

100

125

150

70

57

80

100

120

134

150

180

210

260

10

10

10

10

12

12

14

14

16

18

FlangeDiameter

(mm)

Pipeline Length (mm)Flange

(mm)

210

210

288

285

284

345

345

365

500

509

24

32

40

50

65

80

100

125

150

200

MinimumRadius

(mm)

Extension(mm)

100

100

120

150

150

150

180

200

200

250

250

250

300

350

450

600

800

1000

1200

1400

Minimum Maximum

1510

1510

1548

1558

2070

2055

2530

2550

2590

2542

FLANGES PN 10 (DIN 2642)

Multiplelengths

possible (mm)

50

50

70

67

94

95

95

95

95

107

Hardness: 1500 Vickers

Hardness: 650 Vickers

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ipe

lin

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ipe

lin

e

FLEXIBLE PIPELINEBuilt and coated by Antidesgast, S.A.

P-36

len

gth

Determines the length of the pipe accordingto the desored angle and radius

HARDNESS EQUIVALENCE TABLE

VickersHardnessROCKWELL

SURFACE HARDNESS

ROCKWELL HARDNESSBrinell Hardness

P: 3.000 kg.steel ballO 10 mmHRC HRB HRA HRD

Escale CP.150 kg.Diamond

cone

Escale BP.100 kg.

Steelball

O 1/16”

Escale AP.60 kg.Diamond

cone

Escale DP.100 kg.Diamond

cone

Escale 15-NP.15 kg.Diamond

cone


cone


cone

P.30 kg.DiamondPyramid

StandardBall

TungstenBall

Resistanceto

Traction

Mpa

68676665646362616059585756555453525150494847464544434241403938373635343332313029282726252423222120

(18)(16)(14)(12)(10)(8)(6)(4)(2)(0)

------------------------------------------------------------------------------------------------

(109,0)(108,5)(108,0)(107,5)(107,0)(106,0)(105,5)(104,5)(104,0)(103,0)(102,5)(101,5)(101,0)100,099,098,597,896,795,593,992,390,789,587,185,583,581,7

85,685,084,583,983,482,882,381,881,280,780,179,679,078,578,077,476,876,375,975,274,774,173,673,172,572,071,570,970,469,969,468,968,467,967,466,866,365,865,364,764,363,863,362,862,462,061,561,060,5------------------------------

76,976,175,474,573,873,072,271,570,769,969,268,567,766,966,165,464,663,863,162,161,460,860,059,258,557,756,956,255,454,653,853,152,351,550,850,049,248,447,747,046,145,244,643,843,142,141,640,940,1------------------------------

93,292,992,592,291,891,491,190,790,289,889,388,988,387,987,486,986,485,985,585,084,583,983,583,082,582,081,580,980,479,979,478,878,377,777,276,676,175,675,074,573,973,372,872,271,671,070,569,969,4------------------------------

84,483,682,881,981,180,179,378,477,576,675,774,873,973,072,071,270,269,468,567,666,765,864,864,063,162,261,360,459,558,657,756,855,955,054,253,352,151,350,449,548,647,746,845,945,044,043,242,341,5------------------------------

75,474,273,372,071,069,968,867,766,665,564,363,262,060,959,858,657,456,155,053,852,551,450,349,047,846,745,544,343,141,940,839,638,437,236,134,933,732,531,330,128,927,826,725,524,323,122,020,719,6------------------------------

940900865832800772746720697674653633613595577560544528513498484471458446434423412402392382372363354345336327318310302294286279272266260254248243238230222213204196188180173166160

------------------------------------------------

(500)(487)(475)(464)451442432421409400390381371362353344336327319311301294286279271264258253247243237231226219212203194187179171165158152

---------

(739)(722)(705)(688)(670)(654)(634)615595577560543525512496481469455443432421409400390381371362353344336327319311301294286279271264258253247243237231226219212203194187179171165158152

---------------------------------------

207520151950188018201760169516351580153014801435138513401295125012151180116011151080105510251000980950930910880860840825805785770760730705675650620600580550530515

HV

P-37

Hardness of Antidesgast, S.A. products

Desliplast 68R

Deslipol 85

Deslipol 87

Deslipol 93

Alresist 323

Alresist 402

Alresist 512R

Biresist 626

Deslinox 424 Basaltyc 720

Deslisint 1500

Zirtherm 2002

Carbusil 2300

Product Hardness

68 Shore D

85 Shore A

87 Shore A

93 Shore A

Interior 620 VickersExterior 150-250

323 Vickers

340-410 Vickers

440-520 Vickers

420 Vickers

525-600 Vickers

700-800 Vickers

830-940 Vickers

720 Vickers

1300 Vickers

1450 Vickers

1500 Vickers

Altcrom 800

Compiles with ASTM E 140 Scale of hardness used by Antidesgast, S.A.

Carbutung 1001R

2000 Vickers

2300 Vickers

Funresist 1450

Zirkop 1312

630-700 VickersAltcrom 700

Deslinox 550

Altcrom 901

625-700 Vickers

600-660 VickersDeslinox 660

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Product ProductHardness Hardness

P-38

Product that works: _____________________________________

________________________________________________________

Occasional falls of foreign bodies: _____________

Description of the QUERY: Drawings: ____________

Wealth of Product: ________________ Tm/h

Wear produced for: Abrasion

Corrosióon

AdherencesCloggings materials:

Impact

Others: ___________________Formation of bridges

Adherencie for freezing

Distance of Impact: _______ m

Angle of incidence: 15º 30º 45º 60º 90º

Burrs:

We would like - with no commitment - YOUR BEST OFFER

ABR

ASIO

N /

IM

PACT

HE

AT

CH

EM

ICA

L

Damp corrosion:

Sticking problem

Yes Yes

Yes

No No

No

Density: _________ gr/cm3

Speed: _________ m/seg.

Gran size: máx.: ____ mm min.: ____ mm

1 = ________

2 = ________

3 = ________

4 = ________

5 = ________

6 = ________

7 = ________

8 = ________

9 = ________

10 = ________

11 = ________

12 = ________

13 = ________

R

A

P-1

P-2

Working temperature: Static load: Yes No

Load of installation:

The hopper is filled in emptiness:

Chemical (Products):

Measurements of silo or hopper Measurements of pipeline

____ % __________________________; ____ % __________________________

Thermal schok:

Yes

Yes

No Sometimes

NoContinues

12

3

10

11

12

13

7

65

48

9

Discontinuous

max.: ________ ºC min.: ________ ºC

SE

ND

ER

Mr.: Department:

Company: Activity:

Address: Town:

Telephone:

E-Mail: Web:

Fax:

(inside) = ________

R radiu = ________

Angle = ________

P1-Prolongation = _______

P2-Prolongation = _______

(inside) = ________

Length = ________

Straight Pipeline

FIN

AN

CIA

L B

ENEF

ITS

Current duration:

Duration: ____________________________________

Product: _____________

Days: _______ Weeks: _______ Months: _______

Hardness: _____________

WORKING CONDITIONSM

AT

ER

IA

L

Travessera de Dalt, 32 E-08024 BARCELONA

SPAIN (Europe)

E-Mail: [email protected]

www.antidesgast.com

Tel.: (+34) 902 498 498

Fax: (+34) 902 498 500

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Antidesgast, S.A.

antidesgast, s.a.antidesgast.com/downloads/catalogue_en.pdf · wear resistant linings + wear...

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