ansys twin builder - simutechgroup.com · 1 © 2017 ansys, inc. may 23, 2018 ansys confidential...

1 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential

ANSYS Twin Builder


ADDITIVE MANUFACTURING

Usage of Simulation in Operation via Digital Twins coupled with Industrial IoT

DIGITAL TWIN / IOT

DIGITAL EXPLORATION

ANSYS Twin Builder


What is a Simulation Based Digital Twin?

• Connected, virtual replica of an in-service physical asset, in the form of an integrated multi-domain system simulation, that mirrors the life and experience of the asset

• Enables system design and optimization, predictivemaintenance and optimize industrial asset management


ANSYS Twin Builder

ANSYS Twin Builder is a new product for Predictive Maintenance

• Save on Warranty and Insurance costs

• Optimize your product operations

• Implement predictive maintenance

How?

• Build the Twin: Reuse engineering know-how to build accurate virtual product replicas

• Validate the Twin: Validate and optimize twin model

• Deploy the Twin: Connect and deploy to supported IIoT Platforms


ANSYS Twin Builder Key Capabilities

Build an accuratePhysics-BasedDigital Twinin record time

Connect the Twinsto IIoT Platforms

and Deploy Run timesIn Operation

Validate and Optimizethe Twin

System Simulation

System Validation & Optimization

System Predictive Maintenance


ANSYS Twin Builder:Technical Capabilities


Build Phase Benefits and Capabilities

Benefits

• Easily assemble virtual replica from a variety of sources

• Multi-domain, multi-fidelity, multi-language

Capabilities

• Support for multiple modeling domains and languages

• Extensive 0D Application Specific Libraries

• 3rd Party Tool (incl. 1D) Integration

• 3D Reduced Order Model Creation and Integration

• Embedded Software Integration


Multi-Domain Systems ModelerCompose your system using multiple domains and languages

Circuits

Block Diagrams

Co-simulation

Digital/Mixed-SignalReduced-Order Models

Multi-Domain Systems

C-Code, FMUsTest Data


Extensive 0D Application Specific Libraries

Multi-Domain ModelLibraries & Tools

Control Systems

Hydraulics

Mechanics

Digital

Electrical

Power Systems

Manufacturers

Automotive

Aerospace

Heating & Cooling


3rd Party Tool Integration through standards

Functional Mockup Interface

Standards-BasedInteroperability

Enabling:MODEL PORTABILITYTOOL INTEROPERABILITYENTERPRISE DEPLOYABILITY


3D Reduced-Order Modeling Interfaces

Connections with3D Physics

• Transforms 3D simulation results into system-level models• Preserves essential accuracy• Simulates in a fraction of the time required by 3D• Techniques for all ANSYS physics


Embedded Software Integration

Seamlessly integrate Embedded Software for Control and Display


Twin Builder: Validate Phase Benefits and Capabilities

Benefits:

• Ensure Product Reliability and Robustness

• Optimize Product Design

Capabilities:

• Multi-Domain Simulation with Integrated Post Processing

• Rapid HMI Prototyping

• System Validation and Optimization

• XIL Integration


Multi-Domain System Simulation

Optimization,

Robustness &

Reliability Tools

Reporting, Scripting

& AutomationWaveform and Data

Post-Processing

Analyses for Simulation-

Based Testing

Robust, High-

Performing Solvers

Simulation

Synchronizer

Time-Domain

Frequency-Domain


Path1

Path3Path2 Natural Gas Line (~85psi)Path5

Storage

Scrubber

Recycle Valve

Compressor Motor/Drive

compressor start at 6psi suction

0

0

0

0 0

0

0

0

PIPE2

PIPE3 PIPE4

PIPE5

PIPE6

+

PM1

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

25.00

50.00

75.00

PM

1.P

[p

si]

Curve Info

PM1.PTR

QM2

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

5000.00

10000.00

15000.00

20000.00

Flo

w [

CF

D]

Curve Info

QM2.Q*3600*24*(100/2.54/12)^3TR

QM3

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

25000.00

50000.00

QM

3.Q

*3600*2

4*(

100/2

.54/1

2)^

3

Curve Info

QM3.Q*3600*24*(100/2.54/12)^3TR

PIPE1

+

PM2

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

50.00

100.00

PM

2.P

[p

si]

m1

Curve Info

PM2.PTR

Name X Y

m1 108.1300 -0.0112

+

P_suction

RHYD3

P4

QM4

QM5

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

-0.03

-0.02

-0.01

0.00

0.01

QM

5.Q

[m

3_per_

s]

Curve Info

QM5.QTR

P1

P2

P3

+

PM5

+

PM6

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

25.00

50.00

75.00

87.50

PM

6.P

[psi]

Curve Info

PM6.PTR

+

P_discharge

P5

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

0.00

5.00

10.00

15.00

17.50

P5.P

[psi]

Curve Info

P5.PTR

QM6

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

-0.010

0.000

0.010

0.020

0.025

QM

6.Q

[m

3_per_

s]

Curve Info

QM6.QTR

RHYD7

GAIN

GAIN2

TRIANG1

T

FM_ROT1

w

+

Motor_Speed

N

Irms

Torque

Motor

Simplorer5

NK60 Gas

Pout Shaft

PIn

Trq

NK2Compressor14

OR_VAR1

S+

S_TRB1

closed

open

TRANS1 TRANS2

init_openTRANS3

FMI_Link_PanelSimplorer1

GAIN

GAIN1

0.00E+000 1.00E+005 2.00E+005Time*100 [s]

-1.00

-0.50

0.00

0.50

1.00

GA

IN1.V

AL

Curve Info

GAIN1.VALTR

n

Inputs

m

Values

NDTAB1

CONST

CONST1

G(s)

GS1

Rapid HMI Prototyping

• Rapid Prototyper enhances the simulation experience with powerful, easy-to-design, and interactive graphical panels.

HMI Design System Modeling & Simulation


System Validation and Optimization

Easily Integrate and validate with Test data Optimize System Performancewith built in Optimizers (or ANSYS DX and ANSYS OptiSlang)


XIL Integration

MiL Design/TuningCo-simulation

Code Generation

SiL ValidationCode Import

Physical Model

Tight Integration withEmbedded Control & SW

Incorporate Slide from FXD


Twin Builder: Deploy Phase Value and Capabilities

Benefits

• Optimize Operations

• Deploy for Predictive Maintenance

Capabilities

• Quickly Connect to supported IoT Platforms

• Export and Deploy Generated Models


Quickly connect to popular IIoT Platforms

Configure connector to connect to IIoT platformand send and receive operational data

IIoT Platforms


Export and Deploy Generated Models

Export from Twin Builder to generate portable, cloud deployable Twin

IIoT Platforms

ansys twin builder - simutechgroup.com · 1 © 2017 ansys, inc. may 23, 2018 ansys confidential...

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