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  • 7/29/2019 ANSYS Structural Mechanics Solutions

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    Structural Mechanics

    Realize Your Product Promise

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    Structural MechanicsRealize Your Product Promise

    Structural integrity is one of the most criticalconsiderations in product design. Acrossvirtually every industry, product developmentteams must ask and answer foundational

    questions such as How long will this productlast under daily use? and What are thephysical forces that can cause damage? Thereare unlimited what-if questions as well: Whatif I trim the thickness of this material by amillimeter to reduce raw material costs?

    Whatever your industry or application, yourcompany faces enormous pressures to makeproducts that are stronger, longer lasting andpacked with customer-requested features. Atthe same time, the bottom line dictates thatyou drive time, costs and risk out of the productdevelopment cycle while creating ongoinginnovations that position the company formarket leadership.

    How can you and your engineering team meetthese conicting demands? The answer lies inleveraging the power of engineering simulationto design and verify products in a virtual,risk-free environment, minimizing the need forphysical prototypes and tests. With its powerto slash money and time from the developmentcycle while still ensuring a high degree of

    product condence engineering simulationhas revolutionized structural engineeringover the past four decades. Structuralmechanics solutions from ANSYS have led thistransformation, determining how underlyingmechanical physics forces aect overallproduct integrity.

    ANSYS: More Than 40 Years of

    Industry Leadership

    We bring decades of experience to bear in

    solving your structural mechanics challenges.Whether the end product is a nuclear reactor orthe latest electronic tablet, our solutions havehelped businesses to incorporate innovativeperformance with the strength, durability andlongevity to deliver on customer promises andto minimize warranty costs.

    By leveraging our software, your engineeringteam can simulate all structural aspects of yourproduct conducting linear static analyses thatreveal stresses or deformations, modal analysesthat determine vibration characteristics, andadvanced transient nonlinear studies that focuson dynamic eects and complex behaviors.

    Ocean-going merchant ships are slammed by natural

    forces and loads generated by complex FSI. We use

    software from ANSYS at the start of the design process to

    identify vibration and other problems early on and make

    changes to get the design right the rst time.

    Dirim ener

    Planning DirectorDelta Marine Engineering Co.

    Supported by industry-leading physics, structural mechanics solutions from ANSYS can help

    make your products stronger, more durable and more innovative so you can reduce costs

    and be rst to market.

    Diesel engine manufacturer Cumminsrealizes its product promise by usingANSYS tools to develop environmentallyresponsible technology. The company

    analyzes radical improvements, including theuse of alternative materials and smaller enginefootprints that reduce weight, improve fueleconomy and reduce emissions while alsoboosting performance.

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    Drawing on many years of rsts and bestsin structural simulation technology, our suiteoers a wide range of material models and acomprehensive elements library that accelerate

    simulation setup. You can combine robustalgorithms for structural mechanics with otherleading ANSYS physics capabilities for heattransfer, uid dynamics and electromagnetics toassess system-level performance and simulatesuch complex problems as acoustic noise,uidstructure interaction, thermal fatigue andelectromagnetic interference.

    No matter how complex your own challenges,ANSYS delivers the broad capabilities, deepindustry experience and industry-leadingtechnologies to help you realize your productpromise to your customers and your company.

    Our customers want to buy state-of-the-art turbinesthat have proven technology and are able to run

    20 years without any major problems. To achieve

    such strong structural components, ANSYS is very

    important for us.

    Michael Schuld

    Team Leader, Structural EngineeringPowerWind

    Wimbledons Centre Court retractable roof and theBregenz Festivals operatic oating stage (whichdoubled as a set for a James Bond movie) meetoperational design and completion targets as a resultof ANSYS structural mechanics analysis.

    Compared to typical tr ial-and-error development

    methods used in our industry, we reduced the number of

    cost- and time-intensive prototypes using ANSYS.

    Norbert Schramm

    Dipl. Ing. Research AssistantChemnitz University of Technology

    In bicycle design, thestiness and resistancecharacteristics ofcomposite componentscan be optimallyadapted to meetdesign requirementsand improve processeciency.

    CourtesyACA

    EngineeringConsultants.

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    ANSYS: Shaping a Multitude of New Products

    In the product development sector, structuralmechanics forms the backbone of productdesign. Engineers in virtually all industriesare leveraging ANSYS solutions to solve large

    and complex simulations, supporting the dualchallenges of speed and high-impact innovation.

    In the aerospace industry,engineers rely on solutions

    from ANSYS to explore the strengthand durability of lightweight composites

    and smart materials, which can improvefuel economy. Advanced capabilities makestructural mechanics analysis fast enoughto apply to vehicle structures, landing gear,wheels and brakes, gearboxes, and other criticalcomponents. Researchers investigate bird strike,crash and impact scenarios through explicitdynamics tools. Multiphysics capabilities studymore complex issues, such as the performanceof conformal load-bearing antennas integratedinto the fuselage. Our products are instrumentalin helping aircraft companies achieve their goalof zero rework, accelerating the developmentprocess and reducing design costs while enablinginnovation, creativity and quality.

    In consumer products, engineers use oursoftware to perform materials stress and fatigue

    tests, product drop tests, noise studies and othercritical analyses that ensure a range of consumerproducts from cell phones to washingmachines operate as expected, minimizingwarranty costs and manufacturer recalls.

    The automotive industry applies ANSYS to abroad range of applications, from cars andtrucks to agricultural equipment, high-speedrailways and workhorse construction vehicles.R&D teams ne-tune the internal combustionengine to increase eciency while reducing

    pollution; they also study structural integrityof engines built with new carbon ber-basedmaterial. ANSYS tools optimize designs forimproved aerodynamics and weight reduction

    by eliminating excess component materials.Whether the application is single-physicsstructural analysis of wheels, arms andbooms or a multiphysics electromagneticthermalstructural modeling of advancedsensors and actuators, our tools are heavilyused in advancing rapidly changingtransportation technology.

    By combining ANSYS hallmarks of depth and

    breadth with speed, exibility and high delity,

    our solutions are setting the pace in structural

    mechanics simulation.

    We use ANSYS as a virtual laboratory, since its quite

    expensive to build experimental devices to conduct

    testing. ANSYS code is really close to the actual physics,

    and it assures you when something is a good idea

    and demonstrates clearly when a design fails. Its

    simply the best code when you compare all its features

    to other software.

    Benjamin HagegeAssistant ProfessorUniversity of Technology of Compigne

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    Industrial equipment robots, lathes, millingmachines, separators plays a backstage roleto the materials and goods that make modern lifepossible. Competitive economics and consumer

    demands dictate high production rates;discerning businesses and consumers requirehigh-quality products with tight tolerances. Bydesign, factory machines have high inertial loadsthat require accurate consideration of dynamicsand resulting stresses. Industrial machineryskey parameters include small size and low weightbut high strength and reliability.

    In architecture and construction, the structuralintegrity of any building is only as good asits individual parts. Civil engineers integratethe pieces into their building designs; at thesame time, they must comply with increasinglydemanding safety, government and greenregulations. Our tools give designers the abilityto assess a range of variables in a virtualenvironment, whether the application is high-risebuildings, bridges, dams, tunnels or stadiums.

    The energy eld continually nds new waysto leverage the power of ANSYS engineeringsimulation. For example, researchers use ourtools to model and improve the entire coal supplychain, from mining to combustion systems and

    power generation processes. Other sectorsleverage the advanced technology whetheraddressing nuclear power regulatory compliance,drilling for oil and gas, identifying optimalmaterials for wind turbine blades, or retrottingexisting equipment.

    Turbomachinery engineers turn to ANSYSsolutions to study essential issues such asfatigue, acoustic noise and thermal stress inindustrial manufacturing environments. They

    rely on software from ANSYS to explore novelmaterials and new product designs as well asequipment retrots and manufacturing processimprovements that extend product life andreduce maintenance expenses.

    To get the biggest bang for the buck in the miningindustry, Orica USA uses explicit dynamics softwareto study precise-timing sequence blasting.

    Articial hips andknees, spinal implants,

    and other replacementorthopedic partspresent uniquechallenges related tomaterial properties,human physiology,surgical proceduresand manufacturingprocesses.

    The pioneers wholaid the foundation for

    the industry manyof whom are nowleaders in developingorthopedic products have relied on us tomanage risk, improveinsight and accelerateproduct developmentin biomedicine.

    Courtesy University of Alberta.

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    A Solid Foundation for Rapid Innovation

    Our software supports a wide range ofstructural study, including static, modal,harmonic, transient, spectrum and bucklinganalyses. Transient analyses include formulations

    for rigid body mechanisms analysis, mixed-rigid/exible analyses, and implicit and explicitsolutions for high deformation or high velocityphenomena. ANSYS tools can solve structuralproblems involving geometric nonlinearity andall possible congurations of contact; we alsooer a comprehensive library of linear andnonlinear material models. You can link thermalcapabilities such as convection, conduction andradiosity to structural analyses as well. Whateveryour structural engineering challenge, ANSYS hasthe capabilities to deliver fast, accurate results.

    Assembled over decades of applicationexperience, our linear and nonlinear materialmodels enable you to quickly and accuratelyanalyze performance and properties ofcomposites, plastics, metals, rubber andspecialized materials, including cast iron andshape-memory alloys. You can account for strain-rate eects using viscoelastic or viscoplasticformulations. Our models aid in simulatingdebonding between parts and performingfracture mechanics analyses.

    The comprehensive ANSYS element librarymeans you can represent complex real-worldgeometries via beams, shells or solid-shells forthin structures, as well as solids that are used ina wide variety of applications. The ANSYS toolkitincorporates pretension, joints, gaskets andother special elements, such as nonlinear springsand smeared and discrete reinforcements.Structural engineers rely on our solutions tosimulate the complex interactions between parts,including contacts and joints for exible andrigid bodies.

    ANSYS: Multiple Physics in a Single,

    Flexible Platform

    ANSYS combines its structural mechanics

    leadership with best-in-class physics in uiddynamics, heat transfer and electromagnetics.Structural engineers leverage multiphysicscapabilities to address complex problems viaANSYS Workbench, a powerful multi-domainenvironment that brings disciplines together inan interactive, seamless and exible package.

    Workbench oers a bidirectional link to all majorCAD systems, eliminating the need to manuallyrepair and update models as designs change.This powerful interface, and the resulting highlevel of automation, can take weeks out of yourengineering process by streamlining le transfersand signicantly reducing the time devoted toresults translation and re-analysis.

    ANSYS delivers structural mechanics leadership depth, breadth, integrated multiphysics

    and a plethora of advanced capabilities providing condence that simulation results

    reect real-world parameters.

    Marlow Industries applied ANSYS tools in evaluatingmechanical strength and thermal performance ofan innovative thermoelectric cooler design, usedextensively for spot-cooling electronics. The analysisenabled the company to meet critical deadlines forlaunching its new product in a competitive market.

    V-ZUG leverages ANSYSstructural mechanics indeveloping consumerappliances such aswashing machines,evaluating many moredesign alternatives anditerating to a bettersolution.

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    The Need for Speed

    As product designs have grown in complexity,structural mechanics models have signicantly

    increased in numerical size. Model structurestoday typically include a few million degrees offreedom, and the largest commercial simulationsnow exceed 100 million degrees. Furthermore,when structural analyses must consider otherphysical forces such as heat transfer or uidows simulations become even larger.

    As you work to solve structural problemsquickly in response to market-launch pressures,your engineering team must also support thecompanys product integrity promise. Oursoftware enables structural engineers acrossall industries to combine high speed withhigh accuracy. Two reduction techniques submodeling and substructuring enable youto condense models for rapid computation,

    without signicantly aecting the accuracy ofresults. Parallel processing capabilities in ANSYSsupport the use of high-performance computing(HPC) resources. ANSYS partners with leading

    hardware vendors to ensure that customers getthe coordinated expert support they need.

    We also oer parametric analysis tools thatspeed up design exploration. The technologypredicts the outcome of implementing modestchanges in parameters or geometry withoutthe need to run another simulation. Design ofexperiments analyses identify the relationshipbetween performance and design variables.

    With its tightly integrated technology structureand exible, easy-to-use platform, ANSYSsoftware can help you realize your productpromise condently, quickly and with a maximumreturn on your engineering investment.

    The wide availability ofHPC systems is enablingimportant trends inengineering simulation.Simulation models aregetting larger usingmore computer memoryand requiring morecomputational time asengineers include greater

    geometric detail andmore-realistic treatmentof physical phenomena.ANSYS tools make lightwork of these higher-delity models, whichare critical for simulationto reduce the need forexpensive physicaltesting.

    Design engineers work every day with materials,components and assemblies that inherently behavein nonlinear ways. Buckling presents itself as a largedeformation, for example. Using our software to solvenonlinear problems improves the accuracy of resultsand ultimately results in better-designed products.

    Fermilab used ANSYS tools to reduce the time required

    to create analysis models. The software saved much

    time on the project because its graphical tools greatly

    streamlined the process of editing geometry and

    applying boundary conditions, loads, contacts

    and more.

    Ingrid Fang

    Mechanical Engineer, Particle Physics DivisionFermi National Accelerator Laboratory

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    ANSYS is dedicated exclusively to developing engineering simulation software thatfosters rapid and innovative product design. Our technology enables you to predictwith condence that your product will thrive in the real world. For more than 40years, customers in the most demanding markets have trusted our solutions to helpensure the integrity of their products and drive business success through innovation.

    ANSYS and any and all ANSYS, Inc. brand, product, service and feature names, logos and slogans are registered trademarksor trademarks of ANSYS, Inc. or its subsidiaries in the United States or other countries. All other brand, product, service andfeature names or trademarks are the property of their respective owners.

    MKT 80

    ANSYS, Inc.

    [email protected]

    2011 ANSYS, Inc. All Rights Reserved.