ansys polyflow tutorial guide

ANSYS Polyflow Tutorial Guide

Release 15.0ANSYS, Inc.

November 2013Southpointe

275 Technology Drive

Canonsburg, PA 15317 ANSYS, Inc. iscertified to ISO

9001:[email protected]

http://www.ansys.com

(T) 724-746-3304

(F) 724-514-9494

Copyright and Trademark Information

2013 SAS IP, Inc. All rights reserved. Unauthorized use, distribution or duplication is prohibited.

ANSYS, ANSYS Workbench, Ansoft, AUTODYN, EKM, Engineering Knowledge Manager, CFX, FLUENT, HFSS and any

and all ANSYS, Inc. brand, product, service and feature names, logos and slogans are registered trademarks or

trademarks of ANSYS, Inc. or its subsidiaries in the United States or other countries. ICEM CFD is a trademark used

by ANSYS, Inc. under license. CFX is a trademark of Sony Corporation in Japan. All other brand, product, service

and feature names or trademarks are the property of their respective owners.

Disclaimer Notice

THIS ANSYS SOFTWARE PRODUCT AND PROGRAM DOCUMENTATION INCLUDE TRADE SECRETS AND ARE CONFID-

ENTIAL AND PROPRIETARY PRODUCTS OF ANSYS, INC., ITS SUBSIDIARIES, OR LICENSORS. The software products

and documentation are furnished by ANSYS, Inc., its subsidiaries, or affiliates under a software license agreement

that contains provisions concerning non-disclosure, copying, length and nature of use, compliance with exporting

laws, warranties, disclaimers, limitations of liability, and remedies, and other provisions. The software products

and documentation may be used, disclosed, transferred, or copied only in accordance with the terms and conditions

of that software license agreement.

ANSYS, Inc. is certified to ISO 9001:2008.

U.S. Government Rights

For U.S. Government users, except as specifically granted by the ANSYS, Inc. software license agreement, the use,

duplication, or disclosure by the United States Government is subject to restrictions stated in the ANSYS, Inc.

software license agreement and FAR 12.212 (for non-DOD licenses).

Third-Party Software

See the legal information in the product help files for the complete Legal Notice for ANSYS proprietary software

and third-party software. If you are unable to access the Legal Notice, please contact ANSYS, Inc.

Published in the U.S.A.

Table of Contents

Using This Manual ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1. The Contents of This Manual ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

2. The Contents of the ANSYS Polyflow Manuals ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

3. Contacting Technical Support ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

I. Introduction to using Polyflow in Workbench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. ANSYS Polyflow in ANSYS Workbench Tutorial: 3D Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3. Problem Description .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4. Setup and Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4.1. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4.2. Step 1: Creating a Fluid Flow Analysis System in ANSYS Workbench .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.3. Step 2: Preparing the Geometry in ANSYS DesignModeler ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.4.4. Step 3: Meshing the Geometry in the ANSYS Meshing Application .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4.5. Step 4: Setting Up the CFD Simulation in ANSYS Polydata .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.4.6. Step 5: Running the CFD Simulation in ANSYS Polyflow .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

1.4.7. Step 6: Displaying Results in ANSYS CFD-Post ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.4.8. Step 7: Exploring Additional Solutions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

1.4.9. Step 8: Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

II. Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

1. 2.5D Axisymmetric Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

1.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

1.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

1.3. Problem Description .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

1.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

1.5. Step 1: Project and Mesh .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

1.6. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

1.7. Step 3: Material Data .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

1.8. Step 4: Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

1.9. Step 5: Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

1.10. Step 6: Stream Function .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

1.11. Step 7: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

1.12. Step 8: Save the Data and Exit Polydata .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

1.13. Step 9: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

1.14. Step 10: Postprocessing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

1.15. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

2. Fluid Flow and Conjugate Heat Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

2.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

2.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

2.3. Problem Description .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

2.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

2.5. Step 1: Project and Mesh .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

2.6. Step 2: Models, Material Data, and Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

2.7. Step 2a: Definition of Sub-Task 1 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

2.8. Step 2b: Definition of Sub-Task 2 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99


2.10. Step 4: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103


2.12. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

3. Non-Isothermal Flow Through a Cooled Die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

iiiRelease 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information

of ANSYS, Inc. and its subsidiaries and affiliates.

3.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

3.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

3.3. Problem Description .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

3.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

3.5. Step 1: Project and Mesh .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

3.6. Step 2: Models, Materials, and Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

3.7. Step 3: Definition of the Fluid Sub-Task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

3.8. Step 4: Definition of the Solid Sub-Task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

3.9. Step 5: Numerical Parameters ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

3.10. Step 6: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

3.11. Step 7: Save the Data and Exit Polydata .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

3.12. Step 8: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


3.14. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

3.15. Appendix: Non-Linearity and Evolution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

4. 3D Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

4.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

4.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149


4.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151


4.6. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

4.7. Step 3: Material Data .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

4.8. Step 4: Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

4.9. Step 5: Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158


4.11. Step 7: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162


4.13. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

5. Direct Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

5.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

5.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177


5.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179


5.6. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180



5.9. Step 5: Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

5.10. Step 6: Numerical Parameters ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

5.11. Step 7: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186


5.13. Step 9: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

5.14. Step 10: Postprocessing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

5.15. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

5.16. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

5.16.1. Power Law .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

5.16.2. Optimesh Remeshing Technique .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

5.16.3. Evolution Scheme .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

5.16.4. IGES Output .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

6. Inverse Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

6.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

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6.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201


6.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203


6.6. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204



6.9. Step 5: Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209


6.11. Step 7: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212


6.13. Step 9: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213


6.15. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

6.16. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

6.16.1. Power Law .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

6.16.2. Evolution Scheme .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

6.16.3. Remeshing Technique .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

6.16.4. Optimesh Remeshing Technique .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

6.16.5. IGES Output .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

7. Flow of Two Immiscible Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

7.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

7.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227


7.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230


7.6. Step 2: Models, Material Data, and Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

7.7. Step 2a: Definition of Sub-Task 1 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

7.8. Step 2b: Definition of Sub-Task 2 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238


7.10. Step 4: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242


7.12. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

8. Flow of Two Immiscible Fluids by Species Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

8.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

8.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249


8.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253


8.6. Step 2: Models, Material Data, and Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

8.7. Step 2a: Definition of Species and Species Transport Sub-task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

8.8. Step 2b: Definition of a Sub-task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259


8.10. Step 4: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265


8.12. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

III. Blow Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

1. 3D Thermoforming of a Blister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

1.1. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275


1.3. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278


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1.5. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

1.6. Step 3: Definition of a Sub-task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

1.7. Step 4: Create Sub-tasks for Postprocessing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

1.8. Step 5: Specify the Numerical Parameters ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

1.9. Step 6: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291


1.11. Step 8: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292


1.13. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

1.14. Further Improvements .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

1.15. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

1.15.1. Contact Boundary Conditions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

1.15.2. Remark on the Penalty Coefficient .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

1.15.3. Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

2. 2D Axisymmetric Blow Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

2.1. Introduction .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

2.2. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310


2.4. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311


2.6. Step 2: Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312



2.9. Step 5: Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320


2.11. Step 7: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

2.12. Step 8: Thickness Postprocessor .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324


2.14. Step 10: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325


2.16. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

2.17. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

2.17.1. Remeshing Technique .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

2.17.2. Master Moving Surface .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

2.17.3. Time Marching Scheme .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

3. Plug-Assisted Thermoforming of a Blister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

3.1. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339


3.3. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342


3.5. Step 2: Model the Mold .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

3.6. Step 3: Model the Plug .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

3.7. Step 4: Definition of the Blister Sub-task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351


3.9. Step 6: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360


3.11. Step 8: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360


3.13. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

3.14. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373



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Tutorial Guide

3.14.3. Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374

4. 3D Blow Molding of a Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

4.1. Prerequisites .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

4.2. Description .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

4.3. Preparation .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377


4.5. Step 2: Model the Right Mold .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

4.6. Step 3: Model the Left Mold .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

4.7. Step 4: Definition of the Parison Sub-task .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386


4.9. Step 6: Outputs .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395


4.11. Step 8: Solution .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395


4.13. Summary .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405

4.14. Further Improvements .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406

4.15. Appendix .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407



4.15.3. Remeshing .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

4.15.4. Evolutions .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

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Tutorial Guide

Using This Manual

1. The Contents of This Manual

The Polyflow Tutorial Guide contains a number of example problems with complete detailed instructions,

commentary, and postprocessing of results.

2. The Contents of the ANSYS Polyflow Manuals

The manuals listed below form the ANSYS Polyflow product documentation set. They include descriptions

of the procedures, commands, and theoretical details needed to use ANSYS Polyflow products.

The Polyflow User's Guide explains how to use ANSYS Polydata and ANSYS Polyflow to set up and

solve a problem.

The Polyflow Tutorial Guide contains a number of example problems with complete detailed instruc-

tions, commentary, and postprocessing of results.

The Polyflow in Workbench User's Guide explains how to use the ANSYS Polyflow application within

ANSYS Workbench.

The Polymat User's Guide explains how to use the ANSYS Polymat module for material property

evaluation.

The Polystat User's Guide explains how to set up a MIXING task in ANSYS Polydata and how to

use the ANSYS Polystat module for statistical postprocessing of results.

The GAMBIT manuals teach you how to use the GAMBIT preprocessor for geometry creation and mesh

generation.

The CFD-Post User's Guide explains how to use CFD-Post to examine your results.

The ANSYS Polyflow Examples Manual provides overviews of solutions to a variety of problem types.

For details on how to access the ANSYS Polyflow manuals, see ANSYS Polyflow Documentation in the

separate Polyflow User's Guide.

3. Contacting Technical Support

Technical Support for ANSYS, Inc. products is provided either by ANSYS, Inc. directly or by one of our

certified ANSYS Support Providers. Please check with the ANSYS Support Coordinator (ASC) at your

company to determine who provides support for your company, or go to www.ansys.com and select

Contact ANSYS > Contacts and Locations.

If your support is provided by ANSYS, Inc. directly, Technical Support can be accessed quickly and effi-

ciently from the ANSYS Customer Portal, which is available from the ANSYS Website (www.ansys.com)

under Support > Customer Portal. The direct URL is: support.ansys.com.

One of the many useful features of the Customer Portal is the Knowledge Resources Search, which can

be found on the Home page of the Customer Portal.

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Systems and installation Knowledge Resources are easily accessible via the Customer Portal by using

the following keywords in the search box: Systems/Installation. These Knowledge Resourcesprovide solutions and guidance on how to resolve installation and licensing issues quickly.

NORTH AMERICA

All ANSYS, Inc. Products

Web: Go to the ANSYS Customer Portal (http://support.ansys.com) and select the appropriate option.

Toll-Free Telephone: 1.800.711.7199

Fax: 1.724.514.5096

Support for University customers is provided only through the ANSYS Customer Portal.

GERMANY

ANSYS Mechanical Products

Telephone: +49 (0) 8092 7005-55 (CADFEM)

Email: [email protected]

All ANSYS Products


National Toll-Free Telephone:

German language: 0800 181 8499

English language: 0800 181 1565

Austria: 0800 297 835

Switzerland: 0800 546 318

International Telephone:

German language: +49 6151 152 9981

English language: +49 6151 152 9982


UNITED KINGDOM



Telephone: Please have your Customer or Contact ID ready.

UK: 0800 048 0462

Republic of Ireland: 1800 065 6642

Outside UK: +44 1235 420130



JAPAN

CFX , ICEM CFD and Mechanical Products

Telephone: +81-3-5324-8333

Fax: +81-3-5324-7308

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Using This Manual

Email:

CFX: [email protected];

Mechanical: [email protected]

Fluent Products

Telephone: +81-3-5324-7305

Email:

Fluent: [email protected];

Polyflow: [email protected];

FfC: [email protected];

FloWizard: [email protected]

Icepak

Telephone: +81-3-5324-7444


Licensing and Installation


INDIA



Telephone: +91 1 800 209 3475 (toll free) or +91 20 6654 3000 (toll)

Fax: +91 80 6772 2600

Email:

FEA products: [email protected];

CFD products: [email protected];

Ansoft products: [email protected];

Installation: [email protected]

FRANCE



Toll-Free Telephone: +33 (0) 800 919 225 Toll Number: +33 (0) 170 489 087


BELGIUM

All ANSYS Products


Telephone: +32 (0) 10 45 28 61



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Contacting Technical Support

SWEDEN

All ANSYS Products


Telephone: +44 (0) 870 142 0300



SPAIN and PORTUGAL

All ANSYS Products


Telephone: +34 900 933 407 (Spain), +351 800 880 513 (Portugal)

Email: [email protected], [email protected]


ITALY

All ANSYS Products


Telephone: +39 02 89013378



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Using This Manual

Part I: Introduction to using Polyflow in Workbench

The following Workbench tutorial is available:

1. ANSYS Polyflow in ANSYS Workbench Tutorial: 3D Extrusion

Chapter 1: ANSYS Polyflow in ANSYS Workbench Tutorial: 3D

Extrusion

1.1. Introduction

This tutorial illustrates how to use ANSYS Polyflow fluid flow systems in ANSYS Workbench to set up

and solve a 3D extrusion problem with a variety of inlet flow rates. This tutorial is designed to introduce

you to the ANSYS Workbench tool set using a similar geometry to that used in 3D Extrusion (p. 149). In

this tutorial, you will import the geometry and generate a computational mesh using the geometry and

meshing tools within ANSYS Workbench. Then you will use ANSYS Polydata to modify an imported data

file, solve the CFD problem using ANSYS Polyflow, and view the results in the CFD-Post postprocessing

tool. Finally, you will use the Parameter and Design Points view in ANSYS Workbench to calculate

results for multiple design points that represent different inlet flow rates.

This tutorial demonstrates how to do the following:

Launch ANSYS Workbench.

Create an ANSYS Polyflow fluid flow analysis system in ANSYS Workbench.

Import and edit geometry using ANSYS DesignModeler.

Create a computational mesh for the geometry using the ANSYS Meshing application.

Import a data file, and modify it using ANSYS Polydata to include a user-defined template for the die inlet

flow rate.

Calculate a solution using ANSYS Polyflow.

View the initial results and create an output parameter for the maximum velocity of the extrudate in CFD-

Post.

Generate results for multiple design points using the Parameter and Design Points view, and chart how

the outflow velocity varies with the inlet flow rate.

1.2. Prerequisites

This tutorial assumes that you have little to no experience with ANSYS DesignModeler, ANSYS Meshing,

ANSYS Polyflow, CFD-Post, or the Parameter and Design Points view of ANSYS Workbench, and so

each step will be explicitly described.

1.3. Problem Description

This problem deals with the flow of a Newtonian fluid through a three-dimensional die. Due to the

symmetry of the problem (the cross-section of the die is a square), the computational domain is defined

for a quarter of the geometry and two planes of symmetry are defined.

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The melt enters the die as shown in Figure 1.1: Problem Description (p. 4) at an initial flow rate of

= cm3/s (this flow rate is a quarter of that for the complete physical system) and the extrudate is

obtained at the exit. It is assumed that the extrudate is fully deformed at the end of the computational

domain, and that it will not deform any further (that is, subdomain 2 is long enough to account for all

the deformation of the extrudate).

Figure 1.1: Problem Description

The incompressibility and momentum equations are solved over the computational domain. The domain

for the problem is divided into two subdomains (as shown in Figure 1.1: Problem Description (p. 4))

so that a remeshing algorithm can be applied only to the portion of the mesh that will be deformed.

Subdomain 1 represents the die where the fluid is confined. Subdomain 2 corresponds to the extrudate

that is in contact with the air and can deform freely. The calculation will determine the location of the

free surface (the skin of the extrudate), as well as the velocity of the extrudate at the exit.

The boundary set for the problem is shown in Figure 1.2: The Boundary Set for the Problem (p. 5), and

the conditions at the boundaries of the domains are:

inlet: flow inlet, initial volumetric flow rate = cm3/s

die wall: zero velocity

free surface: free surface

symmetry 1: symmetry plane

symmetry 2: symmetry plane

outlet: flow exit

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ANSYS Polyflow in ANSYS Workbench Tutorial: 3D Extrusion

Figure 1.2: The Boundary Set for the Problem

1.4. Setup and Solution

1.4.1. Preparation

1. Copy the file ext3d-workbench.zip to your working directory. To access this file, begin by pointingyour web browser to

For Windows:

path\ANSYS Inc\v150\polyflow\polyflow15.0.\help\index.htm

For Linux:

path/ansys_inc/v150/polyflow/polyflow15.0./help/index.htm

where path is the directory in which ANSYS Polyflow has been installed and represents the ap-propriate number for the release (for example, 0 for polyflow15.0.0).

If, for example, you are using Internet Explorer as your browser, select the File > Open... menu

item and click the Browse button to browse through your directories to find the file.



Setup and Solution

When opened, the file displays the ANSYS Polyflow documentation home" page. Click the Download

link under the ANSYS Polyflow in ANSYS Workbench Tutorial heading, and then copy the ext3d-workbench.zip file that is saved to your computer to your working directory.

Note

This zipped file can also be downloaded from the ANSYS Customer Portal, https://sup-

port.ansys.com/training.

2. Unzip ext3d-workbench.zip.

The extracted files include the geometry file ext3d.x_t, the data file polyflow.dat, and asolution_files folder that contains the solution files created during the preparation of the tutorial.

Note

This tutorial is prepared using ANSYS Polyflow on a Windows system. The screen shots and

graphic images that follow may be slightly different than the appearance on your system,

depending on the operating system or graphics card.

1.4.2. Step 1: Creating a Fluid Flow Analysis System in ANSYS Workbench

In this step, you will start ANSYS Workbench, create a new fluid flow analysis system, then view the list

of files generated by ANSYS Workbench.

1. Start ANSYS Workbench by clicking the Start button, moving your pointer over All Programs, moving

your pointer over ANSYS 15.0, then clicking Workbench 15.0.

Start All Programs ANSYS 15.0 Workbench 15.0

The ANSYS Workbench application window will open, containing the Toolbox on the left and the

Project Schematic on the right. The Toolbox lists the various supported analyses and applications,

and the Project Schematic provides a space to display the components of the analysis systems you

select.

Note

When you first start ANSYS Workbench, the Getting Started pop-up window is displayed,

offering assistance through the online help for using the application. You can keep the

window open, or close it by clicking the red X icon in the upper right corner. If you

need to access the online help at any time, use the Help menu, or press the F1 key.

2. Create a new fluid flow analysis system by double-clicking the Fluid Flow (Polyflow) option under

Analysis Systems in the Toolbox.



Figure 1.3: Selecting the Fluid Flow (Polyflow) Analysis System in ANSYS Workbench

Extra

You can also create a new fluid flow analysis system by dragging-and-dropping the

analysis system into the Project Schematic: a green dotted outline will indicate a potential

location in the Project Schematic for the new system, which will turn into a red box

when you attempt to drop it.

A new ANSYS Polyflow-based fluid flow analysis system will be displayed in the Project Schematic.



Setup and Solution

Figure 1.4: ANSYS Workbench with a New ANSYS Polyflow-Based Fluid Flow Analysis System

Note

The ANSYS Polyflow-based fluid flow analysis system, for example, is composed of various

cells (Geometry, Mesh, and so on) that represent the work flow for performing the

analysis. ANSYS Workbench is composed of multiple data-integrated (for example, ANSYS

Polyflow) and native applications into a single, seamless project flow, where individual

cells can obtain data from and provide data to other cells. ANSYS Workbench provides

visual indications of a cells state at any given time via icons on the right side of each

cell. Because of the constant flow of data, a cells state can quickly change. Brief descrip-

tions of the various states are provided below. For more information about cell states,

see the ANSYS Workbench online help.

Unfulfilled ( ) indicates that required upstream data does not exist. For example, when you first

create a new Fluid Flow (Polyflow) analysis system, all cells downstream of the Geometry cell appear

as Unfulfilled because you have not yet specified a geometry for the system.

Refresh Required ( ) indicates that upstream data has changed since the last refresh or update.

For example, after you assign a geometry to the Geometry cell in your new Fluid Flow (Polyflow)

analysis system, the Mesh cell appears as Refresh Required since the geometry data has not yet

been passed from the Geometry cell to the Mesh cell.



Attention Required ( ) indicates that the current upstream data has been passed to the cell, however,

you must take some action to proceed. For example, after you launch ANSYS Polydata from the Setup

cell in a Fluid Flow (Polyflow) analysis system that has a valid mesh, the Setup cell appears as At-

tention Required because additional data must be entered in ANSYS Polydata before you can calculate

a solution.

Update Required ( ) indicates that local data has changed and the output of the cell must be re-

generated. For example, after you launch ANSYS Meshing from the Mesh cell in a Fluid Flow (Polyflow)

analysis system that has a valid geometry, the Mesh cell appears as Update Required because the

Mesh cell has all the data it needs to generate an ANSYS Polyflow mesh file, but the ANSYS Poly-

flow mesh file has not yet been generated.

Up-to-Date ( ) indicates that an update has been performed on the cell and no failures have occurred

(or an interactive calculation has been completed successfully). For example, after ANSYS Polyflow fin-

ishes performing the number of necessary solver iterations, the Solution cell appears as Up-to-Date.

Interrupted ( ) indicates that you have interrupted an update (or stopped an interactive calculation

that is in progress). For example, if you select the stop button ( ) in the Progress Monitor of ANSYS

Workbench at a point where ANSYS Polyflow has generated results but has not yet completed the

calculation (such as during a transient simulation), then verify the action in the dialog box that opens,

ANSYS Polyflow is immediately stopped and the Solution cell appears as Interrupted.

Input Changes Pending ( ) indicates that the cell is locally up-to-date, but may change when next

updated as a result of changes made to upstream cells. For example, if you change the Mesh in an

Up-to-Date Fluid Flow (Polyflow) analysis system, the Setup cell appears as Refresh Required, and

the Solution and Results cells appear as Input Changes Pending.

Pending ( ) indicates that a batch or asynchronous solution is in progress. This icon will only appear

when the Solution cell is in background mode.

Refresh Failed, Refresh Required ( ) indicates that the last attempt to refresh cell input data failed,

and so the cell must be refreshed.

Update Failed, Update Required ( ) indicates that the last attempt to update the cell and calculate

output data failed, and so the cell needs to be updated. For example, if you update the Solution cell

and the solver diverges during the calculation, the Solution cell appears as Update Failed, Update

Required.

Update Failed, Attention Required ( ) indicates that the last attempt to update the cell and calculate

output data failed, and so the cell requires attention.

3. Name the analysis.

a. Double-click the Fluid Flow (Polyflow) label underneath the analysis system.

b. Enter ext3d for the name of the analysis system.

4. Save the project.

a. Select the Save option under the File menu in ANSYS Workbench.



Setup and Solution

File Save

The Save As dialog will open, where you can browse to a specific directory and enter a specific

name for the ANSYS Workbench project.

b. In your working directory, enter ext3d-wb as the project File name and click the Save buttonto save the project. ANSYS Workbench saves the project with a .wbpj extension, as well as sup-porting files for the project.

5. View the files generated by ANSYS Workbench, by enabling the Files option under the View menu.

View Files

The Files view will be displayed in the Project Schematic.

Figure 1.5: Displaying the Files View after Adding an ANSYS Polyflow-Based Fluid Flow

Analysis System

ANSYS Workbench allows you to easily view the files associated with your project using the Files view.

You can see the name and type of file, the ID of the cell the file is associated with, the size of the file,

the location of the file, and other information. For more information about the Files view, see the sep-

arate Polyflow in Workbench User's Guide and the ANSYS Workbench online help.



1.4.3. Step 2: Preparing the Geometry in ANSYS DesignModeler

In this step, you will import a previously created geometry file, modify the geometry with ANSYS

DesignModeler, then review the list of files generated by ANSYS Workbench.

Note

ANSYS DesignModeler is licensed separately from ANSYS Polyflow. If you do not have access

to ANSYS DesignModeler, you can instead import a geometry file that does not need to be

modified, as noted in step 1.c.

1. Import the geometry file.

a. Right-click the Geometry cell in the ext3d fluid flow analysis system (cell A2 in the ANSYSWorkbench Project Schematic).

b. Move your pointer over Import Geometry in the context menu that opens, and click Browse....

c. Use the Open dialog box to browse to the folder you unzipped in a previous step, select

ext3d.x_t, and click Open.

Note

If you do not have access to ANSYS DesignModeler, select PFL.agdb in the Opendialog box instead, then skip to Step 3: Meshing the Geometry in the ANSYS

Meshing Application (p. 13).

The state of the Geometry cell becomes Up-to-Date, indicating that there is a geometry now associated

with the fluid flow analysis system.

2. Start ANSYS DesignModeler.

Double-click the Geometry cell in the ext3d fluid flow analysis system to launch the ANSYSDesignModeler application.

Extra

You can also launch ANSYS DesignModeler by right-clicking the Geometry cell to display

the context menu then selecting the Edit Geometry... option.

3. Finish importing the geometry file by clicking Generate in the ANSYS DesignModeler toolbar. The

geometry will be displayed in the Graphics window.



Setup and Solution

Figure 1.6: The Imported Geometry in the ANSYS DesignModeler Application

Note that the scale at the bottom of the Graphics window can be used to confirm that the overall

length of the domain is 0.6 m.

4. Modify the geometry so that the separate domains ("bodies") are treated as a single entity (a "part"),

by performing the following actions in the Tree Outline.

By uniting the multiple bodies of the geometry into a single part, you will create a conformal mesh

between the separate domains of the bodies.

a. Expand the 2 Parts, 2 Bodies node.

b. Click 1 so that it is highlighted.

c. Hold the Ctrl key and click 2 so that it is highlighted as well.

d. Right-click the highlighted objects and click Form New Part in the menu that opens.



The Tree Outline will list the geometry as 1 Part, 2 Bodies.

5. Close ANSYS DesignModeler.

You can simply close the ANSYS DesignModeler application. ANSYS Workbench automatically saves

the geometry and updates the Project Schematic accordingly.

6. View the files generated by ANSYS Workbench, as displayed in the Project Schematic.

Note the addition of the geometry file (PFL.agdb, where PFL indicates a Polyflow-based fluid flowsystem) to the list of files.

1.4.4. Step 3: Meshing the Geometry in the ANSYS Meshing Application

Now that you have prepared the extrusion geometry, you need to generate a computational mesh

throughout the flow volume. In this step, you will use the ANSYS Meshing application to create a mesh

for your CFD analysis, then review the list of files generated by ANSYS Workbench.

1. Open the ANSYS Meshing application.

Double-click the Mesh cell in the ext3d fluid flow analysis system (cell A3) to launch the ANSYSMeshing application with the extrusion geometry already loaded.

Extra

You can also right-click the Mesh cell to display the context menu where you can select

the Edit... option.



Setup and Solution

Figure 1.7: The ANSYS Meshing Application with the Extrusion Geometry Loaded

2. Group the faces and create named selections to match the boundary set shown in Figure 1.2: The

Boundary Set for the Problem (p. 5).

a. Rotate the view to get your display similar to that shown in Figure 1.8: Rotated View (p. 15), by

holding the center mouse button and moving your pointer in the geometry window. (You can also

manipulate the view by clicking in the ANSYS Meshing toolbar and dragging the model).

Tip

Look at the orientation of the axis triad, , to assist when rotating the

view.



Figure 1.8: Rotated View

b. Click Mesh under Project/Model in the Outline tree.

Information will be displayed about the mesh in the Details view below the Outline tree view.

Note

Note that since the ANSYS Meshing application automatically detects that you are

going to perform a CFD fluid flow analysis, CFD is selected from the Physics Pref-

erence drop-down list.

c. Select the face that will represent the inlet, as shown highlighted in green in Figure 1.9: Selecting

the Inlet Face (p. 16).

Ensure is enabled in the ANSYS Meshing toolbar, for face selection.

d. Right-click and select the Create Named Selection option (from the menu that opens) to open

the Selection Name dialog box.



Setup and Solution

Figure 1.9: Selecting the Inlet Face

e. Enter inlet for the name in the Selection Name dialog box, and click OK.

f. Hold down the Ctrl key, select the 2 faces that will represent the zero velocity boundary (as high-

lighted in green in Figure 1.10: The Zero Velocity Faces Selected (p. 17)), then create a selection

named die wall in a manner similar to the previous steps.



Figure 1.10: The Zero Velocity Faces Selected

g. Hold down the Ctrl key, select the 2 faces that will represent the free surface boundary (as high-

lighted in green in Figure 1.11: The Free Surface Faces Selected (p. 18)), and create a selection

named free surface in a manner similar to the previous steps.


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ansys polyflow tutorial guide

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