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This project assignment is given to Group No. II and the values of (2a/W) selected for
the group are 0.15, 0.25 and 0.35 same for all the problems. The theoretical analyses
and the ANSYS results are compared for better justification. The ultimate goal of both
procedures focuses on finding the stress intensity factor at different values of .
Because the value 2a/W is provided, its possible to fix the value ofW by assigning (a) a
convenient value for crack length. For example, if the value of a is assigned 10mm its
obvious that the value of W will be 133.3mm in the case of the ratio 0.15.
1. Calculate the values of the correction factor for the mode I stress intensity factor
for the center-cracked tension plate having normalized crack lengths of
=2a/W=0.1 to 0.4. Discuss the result in comparison with the mathematical
correction factor Y-model. Use table given in lectures discussion).
3 Calculate the values of the correction factor for the mode I stress intensity factor
for a double edge cracked tension plate having normalized crack lengths of
=2a/h=0.1 to 0.4. Discuss the result in comparison with the mathematical
correction factor Y-model. (Use table given in lectures discussion).
4 Calculate the values of the correction factor for the mode I stress intensity factorfor a single edge cracked tension plate having normalized crack lengths of
=2a/h=0.1 to 0.4. Compare the results with the values of the correction factor Y. (
Use table given in lectures discussion)
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Let us start with number one
1. Calculate the values of the correction factor for the mode I stress intensity factor
for the center-cracked tension plate having normalized crack lengths of
=2a/W=0.1 to 0.4. Discuss the result in comparison with the mathematical
correction factor Y-model. Use table given in lectures discussion).
First let us calculate the theoretical value
a) For 2a/w = 0.15
Given center crack
a = 10 mm
2a/w = 0.15
W =2a/0.15 = 133.33
= 100 mpa
a/w = 10/133.33
from this we can calculate y that is theoretical from lecture note above we can
have a formula for given crack that is
= (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2
= 1.0017
From this we can calculate the theoretical stress intensity factor from the known
formula
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= = 17.7
Let us see the ansys analysis result and compare the result
Step 1 solid
Step 2 Mesh
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Magnifying mesh
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Step 3 Load and Ux
Step4solution
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Pressure and reaction
Pressure and Ux
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Step 5 Stress on the x (Nodal solution)
Magnifying stress
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Key point
Step 6 Nodal calculation
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From this we have found KA ( k ansys) value = 20.077 and from previous calculation
K theoretical Kt = 17.7
Percentage error = (20.07-17.7)/20.07= 11%
From this we can conclude that yt similar y ansys.
b) For 2a/w = 0.25
Given center crack
a = 10 mm
2a/w = 0.25
W =2a/0.25 = 80
= 100 mpa
a/w = 10/80
from this we can calculate y theoretical from lecture note see above we can have a
formula for given crack that is
= (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2
= 1.0065
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 17.84
Let us see the ansys analysis result and compare the result
Step 1 material
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Step2mesh
Magnifying mesh
Step 3 apply load and dof
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Ux and pressure
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Step 4 Nodal solution
Magnifying stress
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Step 5 Nodal calculation
From this we have found KA ( k ansys) value = 20.057 and from previous calculation
K theoretical Kt = 17.84
From this we can conclude
c) For 2a/w = 0.35
Given center crack
a = 10 mm
2a/w = 0.35
W =2a/0.35 = 57.14
= 100 mpa
a/w = 10/57.14
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from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
= (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2
= 1.018
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 18.05
Let us see the ansys analysis result and compare the result
Step 1 Meshing
Magnifying mesh
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Step 2 dof, Ux and pressure
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Step 3 stress in the x (Nodal solution)
Step 4 Nodal calculation
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From this we have found KA ( k ansys) value = 16.676 and from previous calculation
K theoretical Kt = 18.05
Percentage error= (18.08-16.7)/18.08 = 7.6%
From this we can conclude yt similar to ya.
3 Calculate the values of the correction factor for the mode I stress intensity
factor for a double edge cracked tension plate having normalized crack
lengths of =2a/h=0.1 to 0.4. Discuss the result in comparison with themathematical correction factor Y-model. (Use table given in lectures
discussion).
First let us calculate the theoretical value
a) For 2a/w = 0.15
Given double edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 60 mpa, /2 = 15 mpa considering quarter plate
2a/w = 0.15 , a = wx.15/2 = 7.5 mm, a/w = 0.075
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
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= (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)
= 1.13
From this we can calculate the theoretical stress intensity factor from the known
formula
= , = 7.99
Let us see the ansys analysis result and compare the result
Step 1 meshing
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Step 2 Ux and pressure
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Step 3 stress on the x-axis (Nodal solution)
Magnifying stress
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Step 4 Nodal calculation (Kcal)
Plot
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From this we have found KA ( k ansys) value = 8.2882 and from previous calculation
K theoretical Kt = 7.99
Percentage error = (ka-kt)/ka = ( 8.2882-7.99)/8.2882 = 3.6%
From this we can conclude yt=1.13 and ya =1.034.
First let us calculate the theoretical value
b) For 2a/w = 0.25
Given double edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 120 mpa, /2 = 60mpa
2a/w = 0.25
a = wx.25/2 = 12.5 mm
a/w = 0.125
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
= (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)
= 1.127
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 18.94
Let us see the ansys analysis result and compare the result
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Step 1 Meshing
Magnifying mesh
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Step 2 Ux and pressure
Step 3 solution
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Step 4 Stress on the x
Step 5 Nodal Calculation (Kcal)
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Node plot
From this we have found KA ( k ansys) value = 12.08 and from previous calculation
K theoretical Kt = 18.94
(18.94 -12.08)/18.94 = 36%
From this we can conclude ya =1.59 yt = 1.127 .
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First let us calculate the theoretical value
c)For 2a/w = 0.35
Given double edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 60 mpa, /2 = 30 mpa
2a/w = 0.35
a = wx.35/2 = 17.5mm
a/w = 0.175
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
= (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)
= 1.128
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 15.86
Let us see the ansys analysis result and compare the result
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Step1 Meshing
Step 2 Ux and pressure
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Step3 Solution
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Step4Stressonthex
Magnifying stress
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Step 5 Nodal Calculation (Kcal)
Nodal Plot
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From this we have found KA ( k ansys) value = 8.28 and from previous calculation
K theoretical Kt = 7.93
(Ka-kt)/ka = (8.28-7.93)/8.28 = 4.2%
From this we can conclude ya = 1.177 , yt 1.128
4 Calculate the values of the correction factor for the mode I stress intensity factor
for a single edge cracked tension plate having normalized crack lengths of
=2a/h=0.1 to 0.4. Compare the results with the values of the correction factor Y. (
Use table given in lectures discussion)
First let us calculate the theoretical value
a) For 2a/w = 0.15
Given single edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 160 mpa, /2 = 80 mpa
2a/w = 0.15
a = wx.15/2 = 7.5 mm
a/w = 0.075
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
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= (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3
+ 30.38(
)4)
= 1.154
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 14.81
Let us see the ansys analysis result and compare the result
Step 1 meshing
Step 2 Ux and pressure
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Step 3 Solution
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Step 4 Stress on the x
Step 5 Nodal calculation (Kcal)
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Node plot
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From this we have found KA ( k ansys) value = 16.234 and from previous calculation
K theoretical Kt = 14.167
(Ka-kt)/ka = (16.234-14.167)/16..234 = 12.7 %
From this we can conclude ya = 1.33, yt = 1.154.
First let us calculate the theoretical value
b) For 2a/w = 0.25
Given single edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 160 mpa, /2 = 80 mpa
2a/w = 0.25
a = wx.25/2 = 12.5 mm
a/w = 0.125
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
= (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3
+ 30.38(
)4)
= 1.22
From this we can calculate the theoretical stress intensity factor from the known
formula
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=
= 19.3
Let us see the ansys analysis result and compare the result
Step1
Step 2 Ux and pressure
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Step 4 Solution
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Step 3 Stress on the x
Step 5 Nodal Calculation (Kcal)
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Nodal Plot
From this we have found KA ( k ansys) value = 16.081 and from previous calculation
K theoretical Kt = 19.336
(kt-ka)/kt = 15.5%
From this we can conclude ya= 1.0151, yt= 1.22,
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First let us calculate the theoretical value
c)For 2a/w = 0.35
Given single edge crack
W = 100 mm
L = 400 mm , L/2 = 400/2 = 200 mm
= 160 mpa, /2 = 80 mpa
2a/w = 0.35
a = wx.35/2 = 17.5mm
a/w = 0.175
from this we can calculate y theoretical from lecture note we can have a formula for
given crack that is
= (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3
+ 30.38(
)4)
= 1.315
From this we can calculate the theoretical stress intensity factor from the known
formula
=
= 24.6
Let us see the ansys analysis result and compare the result
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Step 1 Meshing
Step 2 Ux and pressure
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3 ) Solution
Step 4 stress on the x
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Step 5 Nodal calculation
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Nodal plot
From this we have found KA ( k ansys) value = 14.018 and from previous calculation
K theoretical Kt = 24.6
(kt-ka)/kt = 44%
From this we can conclude ya .748, yt 1.315,
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Part II
Q6) 60, DEGREE CRACK ANGEL .
Given crack angel at 60o
W = 250 mm
L = 1270 mm , L/2 = 635mm
= 670kpa /2 =335kpa
a = 25.4
Determine the shear stress and normal stress at the crack tip.And disscuse on stress
displacement result.
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1 ) meshing
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2) load
3
2) Press ure DOF of UX
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3 solution
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4 Magnify stress on the x axiss
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Stress 0n the x axis
Stress 0n the y axis
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Disscution
From the above figures we have stress in the x and stress in the y axis. Since the plate has a crack
angle there is maximum shear stress and maximum normal stress occurred at the tip of the crack .
x= 14.323 MPa
(1) n=xcos 600= 7.16 MPa
(2) xy=xsin 600= 12.4 MPa
(3 ) To plot the curve vs /y
= /2*y a
Using the above formulas and the value getting from Ansyse evaluating along the y-
axis starting from at the tip of the crack taking an arbitrary distance or indicating the
different colors respectively by /y = 1.14, 1.328,1.59,1.977. and
=0.25,0.29,0.3379,0.4043
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