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    GriffithsEnergybalanceapproach

    First docu

    (1920)Considere

    Mechanics

    This project assignment is given to Group No. II and the values of (2a/W) selected for

    the group are 0.15, 0.25 and 0.35 same for all the problems. The theoretical analyses

    and the ANSYS results are compared for better justification. The ultimate goal of both

    procedures focuses on finding the stress intensity factor at different values of .

    Because the value 2a/W is provided, its possible to fix the value ofW by assigning (a) a

    convenient value for crack length. For example, if the value of a is assigned 10mm its

    obvious that the value of W will be 133.3mm in the case of the ratio 0.15.

    1. Calculate the values of the correction factor for the mode I stress intensity factor

    for the center-cracked tension plate having normalized crack lengths of

    =2a/W=0.1 to 0.4. Discuss the result in comparison with the mathematical

    correction factor Y-model. Use table given in lectures discussion).

    3 Calculate the values of the correction factor for the mode I stress intensity factor

    for a double edge cracked tension plate having normalized crack lengths of

    =2a/h=0.1 to 0.4. Discuss the result in comparison with the mathematical

    correction factor Y-model. (Use table given in lectures discussion).

    4 Calculate the values of the correction factor for the mode I stress intensity factorfor a single edge cracked tension plate having normalized crack lengths of

    =2a/h=0.1 to 0.4. Compare the results with the values of the correction factor Y. (

    Use table given in lectures discussion)

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    GriffithsEnergybalanceapproach

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    Let us start with number one

    1. Calculate the values of the correction factor for the mode I stress intensity factor

    for the center-cracked tension plate having normalized crack lengths of

    =2a/W=0.1 to 0.4. Discuss the result in comparison with the mathematical

    correction factor Y-model. Use table given in lectures discussion).

    First let us calculate the theoretical value

    a) For 2a/w = 0.15

    Given center crack

    a = 10 mm

    2a/w = 0.15

    W =2a/0.15 = 133.33

    = 100 mpa

    a/w = 10/133.33

    from this we can calculate y that is theoretical from lecture note above we can

    have a formula for given crack that is

    = (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2

    = 1.0017

    From this we can calculate the theoretical stress intensity factor from the known

    formula

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    GriffithsEnergybalanceapproach

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    = = 17.7

    Let us see the ansys analysis result and compare the result

    Step 1 solid

    Step 2 Mesh

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    GriffithsEnergybalanceapproach

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    Magnifying mesh

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    GriffithsEnergybalanceapproach

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    Step 3 Load and Ux

    Step4solution

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    GriffithsEnergybalanceapproach

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    Pressure and reaction

    Pressure and Ux

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    Step 5 Stress on the x (Nodal solution)

    Magnifying stress

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    GriffithsEnergybalanceapproach

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    Key point

    Step 6 Nodal calculation

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    From this we have found KA ( k ansys) value = 20.077 and from previous calculation

    K theoretical Kt = 17.7

    Percentage error = (20.07-17.7)/20.07= 11%

    From this we can conclude that yt similar y ansys.

    b) For 2a/w = 0.25

    Given center crack

    a = 10 mm

    2a/w = 0.25

    W =2a/0.25 = 80

    = 100 mpa

    a/w = 10/80

    from this we can calculate y theoretical from lecture note see above we can have a

    formula for given crack that is

    = (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2

    = 1.0065

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 17.84

    Let us see the ansys analysis result and compare the result

    Step 1 material

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    GriffithsEnergybalanceapproach

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    Step2mesh

    Magnifying mesh

    Step 3 apply load and dof

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    Ux and pressure

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    GriffithsEnergybalanceapproach

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    Step 4 Nodal solution

    Magnifying stress

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    Step 5 Nodal calculation

    From this we have found KA ( k ansys) value = 20.057 and from previous calculation

    K theoretical Kt = 17.84

    From this we can conclude

    c) For 2a/w = 0.35

    Given center crack

    a = 10 mm

    2a/w = 0.35

    W =2a/0.35 = 57.14

    = 100 mpa

    a/w = 10/57.14

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    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

    = (1 + 0.5(/)2 + 20.45(/)4 + 81.72(/)6)1/2

    = 1.018

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 18.05

    Let us see the ansys analysis result and compare the result

    Step 1 Meshing

    Magnifying mesh

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    Step 2 dof, Ux and pressure

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    Step 3 stress in the x (Nodal solution)

    Step 4 Nodal calculation

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    From this we have found KA ( k ansys) value = 16.676 and from previous calculation

    K theoretical Kt = 18.05

    Percentage error= (18.08-16.7)/18.08 = 7.6%

    From this we can conclude yt similar to ya.

    3 Calculate the values of the correction factor for the mode I stress intensity

    factor for a double edge cracked tension plate having normalized crack

    lengths of =2a/h=0.1 to 0.4. Discuss the result in comparison with themathematical correction factor Y-model. (Use table given in lectures

    discussion).

    First let us calculate the theoretical value

    a) For 2a/w = 0.15

    Given double edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 60 mpa, /2 = 15 mpa considering quarter plate

    2a/w = 0.15 , a = wx.15/2 = 7.5 mm, a/w = 0.075

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

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    = (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)

    = 1.13

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    = , = 7.99

    Let us see the ansys analysis result and compare the result

    Step 1 meshing

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    Step 2 Ux and pressure

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    Step 3 stress on the x-axis (Nodal solution)

    Magnifying stress

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    Step 4 Nodal calculation (Kcal)

    Plot

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    From this we have found KA ( k ansys) value = 8.2882 and from previous calculation

    K theoretical Kt = 7.99

    Percentage error = (ka-kt)/ka = ( 8.2882-7.99)/8.2882 = 3.6%

    From this we can conclude yt=1.13 and ya =1.034.

    First let us calculate the theoretical value

    b) For 2a/w = 0.25

    Given double edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 120 mpa, /2 = 60mpa

    2a/w = 0.25

    a = wx.25/2 = 12.5 mm

    a/w = 0.125

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

    = (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)

    = 1.127

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 18.94

    Let us see the ansys analysis result and compare the result

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    GriffithsEnergybalanceapproach

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    Step 1 Meshing

    Magnifying mesh

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    Step 2 Ux and pressure

    Step 3 solution

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    Step 4 Stress on the x

    Step 5 Nodal Calculation (Kcal)

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    Node plot

    From this we have found KA ( k ansys) value = 12.08 and from previous calculation

    K theoretical Kt = 18.94

    (18.94 -12.08)/18.94 = 36%

    From this we can conclude ya =1.59 yt = 1.127 .

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    First let us calculate the theoretical value

    c)For 2a/w = 0.35

    Given double edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 60 mpa, /2 = 30 mpa

    2a/w = 0.35

    a = wx.35/2 = 17.5mm

    a/w = 0.175

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

    = (1.12 + 0.41(/)1 4.78(/)2 + 15.44(/)3)

    = 1.128

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 15.86

    Let us see the ansys analysis result and compare the result

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    GriffithsEnergybalanceapproach

    First docu

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    Step1 Meshing

    Step 2 Ux and pressure

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    Step3 Solution

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    Step4Stressonthex

    Magnifying stress

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    GriffithsEnergybalanceapproach

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    Step 5 Nodal Calculation (Kcal)

    Nodal Plot

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    GriffithsEnergybalanceapproach

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    From this we have found KA ( k ansys) value = 8.28 and from previous calculation

    K theoretical Kt = 7.93

    (Ka-kt)/ka = (8.28-7.93)/8.28 = 4.2%

    From this we can conclude ya = 1.177 , yt 1.128

    4 Calculate the values of the correction factor for the mode I stress intensity factor

    for a single edge cracked tension plate having normalized crack lengths of

    =2a/h=0.1 to 0.4. Compare the results with the values of the correction factor Y. (

    Use table given in lectures discussion)

    First let us calculate the theoretical value

    a) For 2a/w = 0.15

    Given single edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 160 mpa, /2 = 80 mpa

    2a/w = 0.15

    a = wx.15/2 = 7.5 mm

    a/w = 0.075

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

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    = (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3

    + 30.38(

    )4)

    = 1.154

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 14.81

    Let us see the ansys analysis result and compare the result

    Step 1 meshing

    Step 2 Ux and pressure

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    Step 3 Solution

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    Step 4 Stress on the x

    Step 5 Nodal calculation (Kcal)

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    Node plot

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    From this we have found KA ( k ansys) value = 16.234 and from previous calculation

    K theoretical Kt = 14.167

    (Ka-kt)/ka = (16.234-14.167)/16..234 = 12.7 %

    From this we can conclude ya = 1.33, yt = 1.154.

    First let us calculate the theoretical value

    b) For 2a/w = 0.25

    Given single edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 160 mpa, /2 = 80 mpa

    2a/w = 0.25

    a = wx.25/2 = 12.5 mm

    a/w = 0.125

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

    = (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3

    + 30.38(

    )4)

    = 1.22

    From this we can calculate the theoretical stress intensity factor from the known

    formula

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    =

    = 19.3

    Let us see the ansys analysis result and compare the result

    Step1

    Step 2 Ux and pressure

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    Step 4 Solution

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    Step 3 Stress on the x

    Step 5 Nodal Calculation (Kcal)

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    Nodal Plot

    From this we have found KA ( k ansys) value = 16.081 and from previous calculation

    K theoretical Kt = 19.336

    (kt-ka)/kt = 15.5%

    From this we can conclude ya= 1.0151, yt= 1.22,

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    First let us calculate the theoretical value

    c)For 2a/w = 0.35

    Given single edge crack

    W = 100 mm

    L = 400 mm , L/2 = 400/2 = 200 mm

    = 160 mpa, /2 = 80 mpa

    2a/w = 0.35

    a = wx.35/2 = 17.5mm

    a/w = 0.175

    from this we can calculate y theoretical from lecture note we can have a formula for

    given crack that is

    = (1.12 0.23(/)1 + 10.55(/)2 21.71(/)3

    + 30.38(

    )4)

    = 1.315

    From this we can calculate the theoretical stress intensity factor from the known

    formula

    =

    = 24.6

    Let us see the ansys analysis result and compare the result

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    Step 1 Meshing

    Step 2 Ux and pressure

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    3 ) Solution

    Step 4 stress on the x

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    Step 5 Nodal calculation

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    Nodal plot

    From this we have found KA ( k ansys) value = 14.018 and from previous calculation

    K theoretical Kt = 24.6

    (kt-ka)/kt = 44%

    From this we can conclude ya .748, yt 1.315,

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    Part II

    Q6) 60, DEGREE CRACK ANGEL .

    Given crack angel at 60o

    W = 250 mm

    L = 1270 mm , L/2 = 635mm

    = 670kpa /2 =335kpa

    a = 25.4

    Determine the shear stress and normal stress at the crack tip.And disscuse on stress

    displacement result.

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    1 ) meshing

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    2) load

    3

    2) Press ure DOF of UX

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    3 solution

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    4 Magnify stress on the x axiss

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    Stress 0n the x axis

    Stress 0n the y axis

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    Disscution

    From the above figures we have stress in the x and stress in the y axis. Since the plate has a crack

    angle there is maximum shear stress and maximum normal stress occurred at the tip of the crack .

    x= 14.323 MPa

    (1) n=xcos 600= 7.16 MPa

    (2) xy=xsin 600= 12.4 MPa

    (3 ) To plot the curve vs /y

    = /2*y a

    Using the above formulas and the value getting from Ansyse evaluating along the y-

    axis starting from at the tip of the crack taking an arbitrary distance or indicating the

    different colors respectively by /y = 1.14, 1.328,1.59,1.977. and

    =0.25,0.29,0.3379,0.4043

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