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    City of Derby, CONNECTICUT

    Water Pollution Control

    Authority

    Ansonia Derby Interconnection

    Feasibility Study

    Mr. John Saccu, Chairman

    Mr. Lindsay King, WPCF Superintendent

    Water Pollution Control AuthorityMr. Richard Bartholomew Mr. Robert Miani

    Ms. Carolyn Duhaime Mr. James Gildea

    Ms. Marcy McGuire, Administrator 

    April 2014

    Weston & Sampson Engineers, Inc.

    273 Dividend RoadRocky Hill, CT 06067

    www.westonandsampson.comTel: 860-513-1473

    Fax: 860-513-1483

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   ii

     April 2014

    LIST OF FIGURES

    Figure 2-1A Ansonia-Derby Interconnection Force Main

    Figure 2-1B Ansonia-Derby Interconnection Force Main

    Figure 2-2A Ansonia-Derby Interconnection Force Main

    Figure 2-2B Ansonia-Derby Interconnection WWTF Upgrades

    Figure 2-3 Ansonia-Derby Interconnection East Derby Pump Station

    LIST OF APPENDICES

     Appendix A Regionalization Letters

     Appendix B Ansonia WPCF – UV Hydrualic Failure Information

     Appendix C Storage Analysis Data and Results

     Appendix D Ansonia-Derby Interconnection Opinion of Probable Costs

     Appendix E Ansonia Interconnection Alternatives – UIC Reports

     Appendix F Ansonia – Derby Interconnection Meeting Minutes 3-12-2012

     Appendix G Ansonia – Derby DEEP Interconnection Meeting Minutes 10-15-2012

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   1-3

     April 2014

    interconnect with the Derby WPCA collection system via an 8-inch forcemain connection but the

    allowable pumping rate shall not exceed 800 gpm.

    1.3 Regionalization with the Town of Woodbridge

    The Town of Woodbridge has expressed no interest in regionalization with the Derby WPCA.

    The town is currently a member community of the Greater New Haven Water Pollution Control

     Authority. As a member of the GNHWPCA, the town’s wastewater is treated at the East Shore

    Water Pollution Control Facility located in the City of New Haven. As such, no flow allocation

    has been provided for the Town of Woodbridge.

    1.4 Regionalization with the City of Shelton

    The City of Shelton recently completed a major upgrade and capacity expansion to its WPCF

    and does not have capacity issues within its system. The Derby WPCA expressed an interest in

    connecting to the City of Shelton collection system for wastewater treatment and disposal since

    the two WPCF sites are located on opposite sides of the Housatonic River at the Route 8

    crossing (Commodore Isaac Hull Memorial Bridge). The City of Shelton has indicated on

    several occasions that it is not interested in receiving and treating flows from the Derby WPCA

    at the City of Shelton WPCF.

    1.5 Regionalization with City of Ansonia

    The City of Ansonia expressed an interest in interconnecting the City of Derby wastewater

    collection system for wastewater treatment and disposal at the Ansonia WPCF since the two

    WPCF sites are located approximately 1.5 miles from each other along the Naugatuck River

    and the City of Ansonia recently completed a major upgrade of its WPCF, which is permitted for

    an annual average flow of 3.5 MGD. Based on the information provided in its 2004 Wastewater

    Facilities Plan (prepared by Camp Dresser and McKee) the Ansonia WPCF, is anticipated to

    have an annual average flow surplus of approximately 1.3 MGD in 2025, based on the proposed

    build out (0.4 MGD). Based on an Analysis Report completed by United International

    Corporation (UIC) on behalf of the City of Ansonia, the Ansonia WPCF has a permitted annual

    average design capacity of 3.5 MGD and a peak design hydraulic capacity of 12.0 MGD.

    Discussions with Ansonia WPCF staff and a review of the failure associated with Module #1 of

    the UV system in 2011 indicates a hydraulic bottleneck occurs somewhere between the UV

    system and the effluent discharge to the Naugatuck River. Based on a discussion with Ansonia

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   1-6

     April 2014

    The 20-year build out flows for Ansonia were obtained from information provided within the City

    of Ansonia’s 2004 Wastewater Facilities Plan. The information provided in the plan indicates

    that additional flows from the City of Derby were neither anticipated nor accounted for as part of

    the Wastewater Facilities Plan, nor were additional flows from Derby included in the subsequent

    upgrades to the Ansonia WPCF. The combination of the current flows and the 20-year build out

    flows are presented in Table 1-2 and Table 1-3.

    Table 1-2: Current Flow Conditions Ansonia and Derby combined Flows

    Current FlowCondition

     AnsoniaFlow (MGD)

    Derby Flow(MGD)

    Total Flow(MGD)

     Ansonia WPCFCapacity (MGD) 

     Ansonia WWTFExcess Capacity

    (MGD)

     Annual Average

    1.8 1.6 3.4 3.5 0.10

    Peak Day 10.5 10.0 20.5 7/12 -13/-8.5

    Table 1-3: 20-Year Flow Conditions Ansonia and Derby combined Flows

    20-Year FlowCondition

     AnsoniaFlow (MGD)

    Derby Flow(MGD)

    Total Flow(MGD)

     Ansonia WPCFCapacity (MGD) 

     Ansonia WWTFExcess Capacity

    (MGD)

     Annual Average

    2.2 2.4 4.6 3.5 -1.10

    Peak Day 7.4 9.5 16.9 7/12 -9.9/-4.90

     As shown in Table 1-2, the Ansonia WPCF provides adequate capacity to treat the current

    combined annual average flows from both communities. However it does not have capacity to

    treat the current combined peak flows from both communities. In addition, the information

    presented in Table 1-3 indicates that the Ansonia WPCF does not provide adequate capacity to

    treat the combined annual average and/or the combined peak flows from both communities

    based on the 20-year build out flows presented in each community’s wastewater facilities plan.

    In order to facilitate a possible interconnection between the City of Ansonia and the City of

    Derby, the following would need to occur:

    •  Derby would need to aggressively begin removing I/I. In previous reports, Ansonia has

    indicated that Derby needs to reduce the annual I/I component to no greater than 0.50

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   1-7

     April 2014

    MGD. This will require the removal of approximately 10 MGD of I/I from the system.

    This would require the removal of both cost effective and non-cost effective I/I and may

    still not be attainable as the system continues to age.

    •  Ansonia would need to continue removing I/I. Ansonia has recently completed several

    I/I remediation projects. Ansonia would need to continue removing I/I, this would require

    the removal of both cost effective and non-cost effective I/I.

    •  Ansonia would need to upgrade the WPCF to expand capacity. The Ansonia WPCF

    does not have adequate capacity for the combined flows from both communities and

    would be beyond the statutory 90% flow capacity threshold on an annual average basis

    upon completion of the interconnection. Failure to upgrade the WPCF would limit the

    growth and economic development in both communities.

    •  A regional WPCA would need to be created. Each community would relinquish sole

    control of its wastewater system. A regional WPCA board comprising members from

    each community would be created with each community having an equal say. At a

    meeting with CT DEEP, the City of Ansonia has indicated that they are not in favor of a

    regional WPCA and that City of Derby would be deemed a paying customer.

    1.5.2 Storage Analysis

    To determine the storage volume required for the City of Derby, the reported Derby WPCF flow

    records for 2011 were analyzed. Using the reported Derby WPCF effluent flows, a requiredstorage volume could be calculated based on a given pumping rate. The required storage

    volumes, shown in the Table 1-4,  are the result of a two week period in March 2011 during

    which three storms occurred. The first storm in March 2011 included an equivalent rainfall of

    5.75 inches, which includes snow melt and is slightly higher than a 10-year return interval storm.

    Two smaller storms followed within two weeks after the first storm. The results of the storage

    analysis are presented below in Table 1-4  and the charts and raw data for the analysis are

    included in Appendix C.

    Table 1-4: Required Storage Volumes At Various Pumping Rates

    Derby PumpingRate (gpm)

    Derby PumpingRate (MGD)

     Ansonia WPCF PeakCapacity MGD

    Storage Volume MG(7 MGD / 12 MGD Capacity)

    3,000 4.3 7 / 12 13.1 / 8.1

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   1-8

     April 2014

    Derby PumpingRate (gpm)

    Derby PumpingRate (MGD)

     Ansonia WPCF PeakCapacity MGD

    Storage Volume MG(7 MGD / 12 MGD Capacity)

    4,000 5.8 7 / 12 11.5 / 3.5

    5,000 7.2 7 / 12 6.8 / 1.8

    6,000 8.6 7 / 12 5.72 / 0.72

    7,000 10.1 7 / 12 5.0 / 0

    Since the Ansonia WPCF can be upgrades to attain its design peak hydraulic design capacity of

    12.0 MGD and the 20-year design peak flow for the City of Ansonia is anticipated to be 7.4

    MGD, the maximum pumping rate that could be used by the City of Derby is 3,200 gpm or 4.6

    MGD. Based on the storage analysis presented in Table 1-4, the City of Derby would be

    required to store approximately 8,000,000 gallons (assuming the Ansonia WPCF increases the

    hydraulic actual peak capacity to the design of 12 MGD) of raw wastewater for storms similar to

    those that occurred in March 2011 or storms greater than the 10-year return interval storm

    event. Based on the flows experienced at the Derby WPCF over this time period and the

    allowable pumping rate, it would take approximately two weeks to pump all of the stored

    wastewater volume to the Ansonia WPCF for treatment. The rainfall amount for a 100-year

    return interval storm event is 9.4 inches, which would result in an even greater required storage

    volume or a higher pumping rate to prevent a bypass or an overflow.

    The interconnection concept is not feasible at this time due to the excessive storage volumes

    required (8 to 13 million gallons). The City of Derby has indicated that the interconnection

    concept will not be feasible until the required storage volume is reduced to 1 million gallons or

    less due to odor concerns as well as operations and maintenance concerns associated with the

    storage facility. This can be accomplished by a combination of the following:

    •  Reduction of I/I from Derby

    •  Reduction of I/I from Ansonia

    •  Upgrades and expansion of the Ansonia WPCF

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-1

     April 2014

    2. Ansonia Derby Interconnection Alternatives

    2.1 Alternative 1 - Elimination of the Derby WPCF with pumping of flows to the Ansonia

    WPCF

     Alternative 1 diverts flow from the Derby WPCF to the Ansonia WPCF via a new interconnectingpumping station and force main. Based on discussions with the City of Ansonia, the City of

    Derby would need to provide fine screening and grit removal before the interconnection

    pumping station since it would function as a satellite headworks for the Ansonia WPCF. To

    facilitate operations during construction as well as the fine screening and grit removal systems,

    the influent pump station at the Derby WPCF would need to be replaced with a new larger

    pumping station, this would also allow for the screening and grit removal systems to be provided

    before the wastewater pumps . After passing through the screening and grit removal systems

    Derby’s wastewater would be pumped directly into the primary settling tanks at the Ansonia

    WPCF. Two four-million gallon storage tanks would need to be installed at the Derby WPCF

    (See Section 1.5.1) to accommodate peak flows. Conceptual layouts for the pump station and

    force main are shown on Figures 2-1A and 2-1B.

    The results of the conceptual interconnection analysis were based on an allowable pumping

    rate of 3,200 gpm, which was dictated by the City of Ansonia. The City of Ansonia noted that

    the flows from the City of Ansonia combined with the pumping rate from the City of Derby could

    not exceed the Ansonia WPCF design hydraulic capacity. An upgrade to the Ansonia WPCF

    would be needed in order to increase the current hydraulic capacity (7 MGD) to the design

    hydraulic capacity (12 MGD). To achieve the required cleansing velocities while reducing the

    friction head within allowable values, a 16-inch diameter force main is recommended. Due to

    constructability and underground utility corridor issues, the best force main route from the Derby

    WPCF to the Ansonia WPCF is approximately 9,000 linear feet. Based on the static head,

    allowable pumping rate, pipe diameter and length of the force main, the wastewater pumps

    would pump against approximately 75 feet of total dynamic head. Conceptual estimates

    indicate that this would require four 100-horsepower variable speed drypit style wastewater

    pumps operating in parallel. Each of the pumps would be provided with a dedicated VFD to

    allow for flow fluctuations between the normal and the I/I induced peak flows. To prevent

    overflows during events greater than the 10-year storm, Derby will either have to pump at rates

    higher than 3,200 gpm or provide greater than 8 million gallons of storage. As previously noted,

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-3

     April 2014

    The preliminary opinion of probable costs for interconnection with the City of Ansonia is

    approximately $50,000,000 which includes design and a planning level contingency. A

    breakdown of the project costs is included in Appendix D. NOTEWELL: The opinion of

    probable costs does not include any upgrades to expand the permitted capacity of the Ansonia

    WPCF or any of the costs associated with the removal I/I.

    If the WPCA were to proceed with the Interconnection, the WPCA estimates that the annual

    cost of maintaining the collection system and wastewater pumping stations is $1,860,000. This

    annual cost does not include any existing or future capital debt service or wastewater disposal

    fees to the City of Ansonia.

    2.3 Alternative 3 - Elimination of the Derby WPCF with pumping of flows between the

    Ansonia WPCF and Shelton WPCF

     As noted in Section 1.4 the City of Shelton has expressed no interest in regionalization with the

    City of Derby. The City of Shelton recently completed a major upgrade and capacity expansion

    to its WPCF and does not have capacity issues within its system. The City of Derby expressed

    an interest in interconnecting with the City of Shelton for wastewater treatment and disposal at

    the Shelton WPCF. The City of Shelton and the City of Derby WPCF sites are located on

    opposite sides of the Housatonic River at its intersection with Route 8. The City of Shelton has

    noted on numerous occasions that it is not interested in receiving and treating flows from the

    City of Derby.

    Since the City of Shelton is not interested in interconnecting with the City of Derby this

    alternative is not viable and was eliminated from consideration.

    2.4 Alternative 4 – Alternatives Presented by the City of Ansonia

    The following Interconnection alternatives were presented to the City of Derby by the City of

     Ansonia through a study conducted by United International Corporation (UIC – now Prime

    Engineering). Additional Interconnection Alternatives were also discussed in detail by Ansonia

    Mayor James Della Volpe in a press release from September 2013 during his re-election

    campaign. A copy of the press release and alternatives are provided in Appendix E.

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-4

     April 2014

    2.4.1 Option 1 – Storage at Derby WPCF and Off-Peak Pumping to Ansonia

    Under Option #1, which was prepared and proposed by UIC on behalf of the City of Ansonia,

    the City of Derby would utilize the existing WPCF for preliminary and primary treatment and the

    storage of up to 2.0 million gallons of wastewater per day. The storage volume would

    encompass the total volume of the City of Derby WPCF aeration basins and secondary

    clarifiers. The wastewater would be pumped to the Ansonia WPCF via a 6-inch forcemain from

    12 am to 5 am at a rate of 235 gallons per minute. An evaluation of storage and pumping based

    on the information provided under this option for a seven-day period is provided in Table 2-1.

    Table 2-1: Off Peak Storage and Pumping Analysis

    DayVolume Pumped

    to Ansonia

    (Gallons)

    Volume Stored atthe Derby WPCF

    (Gallons)

    Overflow Volume tobe Treated Onsite

    (Gallons)

    Derby DailyWastewater

    Volume (Gallons)

    1 70,500 1,529,500 0 1,600,000

    2 70,500 2,000,000 1,059,000 1,600,000

    3 70,500 2,000,000 1,529,500 1,600,000

    4 70,500 2,000,000 1,529,500 1,600,000

    5 70,500 2,000,000 1,529,500 1,600,000

    6 70,500 2,000,000 1,529,500 1,600,000

    7 70,500 2,000,000 1,529,500 1,600,000

    Total 493,500 Note 1 8,706,500 11,200,000

    1 – The storage volume of the Derby WPCF is completely utilized within the first two days. Since the storage is never emptied thetanks would remain at 2.0 million gallons until being emptied.

    The option presented by the City of Ansonia only accounts for the average daily flow and does

    not take into account peak/variable flows. On average, the Derby WPCF currently treats 1.6

    MGD which is equivalent to 1,111 gpm. Under this scenario, only 70,500 gallons per day would

    be sent to the Ansonia WPCF for treatment. The remaining flow would have to treated at theDerby WPCF, thus the regional concept is not feasible as presented by this alternative, and was

    eliminated from further consideration.

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-5

     April 2014

    2.4.2 Option 2 – Storage at Derby WPCF and Off-Peak Pumping to Ansonia and Additional

    Storage within a 15-inch RCP sewer.

    Option #2, which was prepared and proposed by UIC on behalf of the City of Ansonia, is similar

    to Option #1 with the exception that the 6” forcemain is replaced with a 15-inch RCP gravity

    sewer from the Derby WPCF to the Ansonia WPCF. Under this scenario, a second pumping

    station is provided at the Ansonia WPCF to lift the flows into the primary settling tanks. The 15-

    inch RCP gravity sewer provides an additional storage volume of approximately 74,000 gallons

    after the 2.0 million gallons of storage at the Derby WPCF. Based on the information depicted

    on existing plans the Derby WPCF is at a site elevation of approximately 10 feet with an influent

    24-inch gravity sewer at an elevation of -4.6 feet. The Ansonia WPCF is at a site elevation of

    approximately 23 feet with an influent 27-inch gravity sewer at an elevation of 3.5 feet. The

    proposed gravity sewer would have to be installed against grade by a minimum of 13 feet for a

    distance of approximately 9,000 feet. Like Option #1, Option #2 is not feasible for the reasons

    outlined in Option #1 and was eliminated from consideration.

    2.4.3 Option 3 – Storage and Pumping at Derby WPCF with conveyance to the Ansonia

    WPCF Influent Pumping Station via a 15-inch RCP interceptor.

    Option #3, which was prepared and proposed by UIC on behalf of the City of Ansonia, is similar

    to Option #2 with the exception of the following:

    •  The use of the Derby WPCF for preliminary and primary treatment has been eliminated.

    •  The Derby WPCF Influent Pumping Station is used for pumping of wastewater to

     Ansonia,

    •  The 15-inch RCP gravity sewer connects to the Ansonia WPCF influent pumping station

    wetwell rather than the primary settling tanks,

    •  Three sewer interceptor layouts were provided. The costs for the interceptor layouts

    ranged from $8.9 to $5.7 million.

    Since proposed pumping information was not provided, a flow and storage analysis for this

    alternative could not completed. It should be noted that the cost estimates for each layout

    included two (2) packaged pumping stations, neither of which were noted in the discussion of

    each option. The City of Derby has noted on numerous occasions to the City of Ansonia that if

    the interconnection were to happen a new pumping station would be provided. Due to

    construction staging and redevelopment requirements for the Derby WPCF Site, the City of

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-6

     April 2014

    Derby will not re-use the existing influent pumping station under any interconnection. This

    alternative does not include the screening and grit removal systems at the Derby site as

    previously required by Ansonia. Also, as noted in the analysis of Option #2, the information

    depicted on existing plans, the Derby and Ansonia WPCF’s are at elevations that do not support

    the installation of a gravity interconnection.

    Options #1 and #2, as described above, were discussed at a joint meeting between the City of

     Ansonia and City of Derby which was held on March 12, 2012 at the City Hall of Ansonia. At

    this meeting, the City of Derby WPCA noted that each of these options was not viable for the

    reasons noted above. The City of Derby also requested information including an acceptable

    pumping rate, the capital connection fee, and the anticipated user fee structure from the City of

     Ansonia. To date, this information has not been provided to the City of Derby WPCA. A copy of

    the meeting minutes from this meeting are provided in Appendix F.

    Option #3, was presented to the public on September 3, 2013 by Ansonia Mayor James Della

    Volpe as part of a press conference during his re-election campaign. Since no pumping/storage

    information was provided, an analysis of this alternative could not be completed. Due to the

    discrepancies between the write-up of Option #3 and the cost estimates, it appears as through

    Option #3 is Option #2 with several different interceptor sewer routes.

    None of the alternatives presented by the City of Ansonia appear to be viable. In addition to the

    information provided above, each of the options from the City of Ansonia assumes that the City

    of Derby will remove unrealistically high quantities of I/I, thus reducing the annual average daily

    flow from 1.6 MGD to 1.2 MGD and the peak flow from 10.0 MGD to 3.2 MGD. Each of the

    options presented by the City of Ansonia assume that the Derby collection system has a

    combined I/I of 1.4 MGD which is cited from a 2007 I/I study, prepared by Milone and

    MacBroom. However, that 2007 I/I study was focused on only the Hawthorne Avenue area and

    not the entire collection system. The systemwide I/I value based on actual flow metering data

    exceeds 10 MGD.

    2.5 Partial “Turnaround” Project

    Portions of the Derby collection system are located adjacent to the Ansonia collection system,

    making it possible to divert flows from these areas to Ansonia’s collection system. As part of the

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-7

     April 2014

    future planned upgrades to the collection system, Derby plans to eliminate the inverted siphon

    and trunk line that conveys flow from East Derby under the Naugatuck River to the Derby

    WPCF. These pipelines present hydraulic restriction points and are maintenance intensive due

    to access and flood plain issues. These issues can all be alleviated by installing a new pump

    station and force main to eliminate the inverted siphon and trunk line. The new force main route

    could be laid out to discharge to Ansonia rather than the Derby WPCF. The peak flow measured

    during the flow metering program in East Derby was 4.82 MGD. By installing the force main

    from the proposed station to the Ansonia WPCF, a regional solution can be made without

    exceeding the peak hydraulic capacities at either WPCF. Approximately 0.22 MGD of peak I/I

    would need to be removed from East Derby for this alternative to be effective. The proposed

    force main route and pump station location can be seen on Figure 1-3.

    In discussions with the City of Derby, the financial impacts to the WPCA associated withmaintaining the system and the WPCF while losing half of the flow would be unsustainable. The

    City of Derby WPCA noted that only interconnection options which eliminated the operations of

    the WPCF would be considered. As such this alternative was eliminated from consideration.

    2.6 Fountain Lake Industrial Park

    Over the course of the planning period it is expected that the Fountain Lake Industrial Park will

    be expanded from its current location in Ansonia into Derby. Average daily flows of up to

    348,500 gpd at maximum build-out have been projected for the industrial park. Over theplanning period it is expected that approximately 25% of the industrial park will be occupied and

    contribute an average daily flows of 87,125 gpd. Based on the recommendations in Derby’s

    Conservation and Development Plan the flows from the Fountain Lake Industrial Park should be

    directed to the Ansonia collection system.

    2.7 Alternatives Scoring Matrix for Economic and Non-Economic Factors

     A summary of the interconnection alternatives recommendation matrix analysis for

    recommendation of a preferred regionalization option is provided in Table 2-2. As noted abovesince the Shelton is not interested in interconnection and the options provided by the City of

     Ansonia are not viable they are not been included in the matrix analysis.

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-8

     April 2014

    Table 2-2: Matrix Analysis – Interconnection/Regionalization Recommendation Matrix

    Criteria Alternative #1 –Pump to Ansonia(Section 8.5.3.1)

     Alternative #2 – Pump to Ansonia – 36-inch effluent to Housatonic

    River (Section 8.5.3.2)

    Fountain Lake(Section 8.5.5)

    Flow Feasibility 1 1 5

    Concept Feasibility 5 5 5

     Ansonia WPCFUpgrades requiredfor 20-year + peakflows

    1 1 5

    Eliminates Ansonia

    EffluentPhosphorousRequirements

    1 5 1

    Required Army Corp/ Rail PermittingIssues

    3 2 5

    RequiredConnecticut DOTPermitting Issues

    3 2 5

    Derby’s Ability toControl Costs

    1 1 3

    Reduced DerbyStaffing

    3 3 1

     Ability to ImplementPlanned Growth

    1 1 5

     Allows for Re-Development of

    Derby WPCF Site

    2 2 1

    Requires less than 1MGD in Storage atDerby PS Site

    1 1 5

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   2-9

     April 2014

    Criteria Alternative #1 –Pump to Ansonia(Section 8.5.3.1)

     Alternative #2 – Pump to Ansonia – 36-inch effluent to Housatonic

    River (Section 8.5.3.2)

    Fountain Lake(Section 8.5.5)

    Requires more than

    1 MGD of I/IRemoval by Derby

    1 1 5

     Addresses FutureNPDES PermitRequirements

    5 5 5

    Total 28 30 51

    The ranking criteria range from 5 being excellent to 1 being poor. The interconnection with the

    City of Ansonia through the Fountain Lake Industrial Park Development alternative has the

    highest overall ranking, and is the only alternative that is feasible at this time.

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   3-1

     April 2014

    3. Recommendation

    Based on the analysis and discussion above, it is recommended that the City of Derby meet its

    wastewater needs by maintaining operations of the Derby WPCF. The Derby WPCF has

    capacity to accept additional flow from the Towns of Orange and Seymour. The amount of

    additional flow the WPCF can accept will increase after the implementation of an annual I/I

    removal program as described earlier in the report. Derby should also pursue regional solutions

    with Ansonia as described in the Derby Conservation and Development Plan by directing all

    future flows from the Fountain Lake Industrial Park to the Ansonia collection system.

    Other options for regionalization with the City of Ansonia do not appear to be an effective

    solution at this time due to the limited capacity at the Ansonia WPCF to handle the I/I induced

    fluctuation in flows in the Derby collection system or the 20-year planning flows from both

    communities. The viability of the interconnection should be assessed again within the next 10

    to 15 years, prior to the Phase II upgrades to the Derby WPCF noted herein. Prior to the re-

    assessment of the interconnection viability the following actions need to be taken by both

    communities:

    •  The City of Ansonia must assess the upgrades need to the Ansonia WPCF to increase

    the permitted capacity to allow for planned growth / economic development within both

    the City of Ansonia and the City of Derby.

    •  The City of Derby must begin a I/I removal program to reduce the peak I/I flow from the

    Derby collection system.

    The City of Derby met with the Connecticut Department of Energy and Environmental Protection

    (CTDEEP), City of Ansonia, UIC, HDR Engineering, Inc., and Weston & Sampson Engineers,

    Inc. on October 15, 2012 at the CTDEEP offices to discuss the status of the interconnection

    analysis and its feasibility. At the meeting the following was recognized by all parties:

    •  The interconnection was currently not feasible,

    •  The interconnection would take a minimum of 15 to 20 years to implement.

      The City of Derby collection system contains excessive infiltration and inflow volumesand is in the process of conducting an SSES,

    •  The goal of any I/I project is to remove 50% of the I/I but realistically only 30% of it can

    typically be removed,

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    City of Derby, Connecticut

    Derby-Ansonia Feasibility Study   3-2

     April 2014

    •  Ansonia was not interested in creating a regional WPCA with a WPCA board consisting

    of members from both communities, and

    •  The Derby WPCA would be responsible for maintaining its collection system and would

    be a paying customer to the Ansonia WPCA.

     At the conclusion of the meeting CTDEEP recommended that the Derby and Ansonia WPCA’s

    develop subcommittees to keep open lines of communication regarding the possibility of

    regionalizing their wastewater services at some point in the future. CTDEEP also

    recommended that the subcommittees meet annually to discuss the status of each system, I/I

    removal and to keep lines of communication open regarding the possibility of an

    interconnection. A copy of the meeting minutes is provided in Appendix G.

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    APPENDIX A

    Regionalization Letters

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    APPENDIX B

    UV System Hydraulic Issues

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    APPENDIX C

    Storage Analysis Data and Results

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    0

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    EQUALIZATION STORAGE EVALUATION - 10 MG

    3,000 GPM (4.32 MGD)

    4,000 GPM (5.76 MGD)

    5,000 GPM (7.20 MGD)

    6,000 GPM (8.64 MGD)

    7,000 GPM (10.08 MGD)

    TOTAL DAILY FLOW

    PUMPING RATES

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    PUMP RATE   3,000 4,000 5,000 6,000 7,000

    REQUIRED

    STORAGE (GAL)  8,027,500 3,410,000 1,766,667 715,833 0

    2011 FLOW DATA

    REQUIRED STORAGE (GAL)

    DERBY, CT

    DERBY WASTEWATER TREATMENT FACILITY

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    Quantity Unit Unit Cost Description Cost

    9,000 LF $250 Forcemain $2,250,000

    2,200 CY $100 Rock Excavation $220,000

    2,000 CY $75 Unsutiable Material $150,000

    2 EA $500,000 Forcemain Railroad Pipe Jacking $1,000,000

    10 EA $15,000 Forcemain Structures $150,000

    1 LS $500,000 Ansonia WPCF Primary Clarifier Interconnection Structure $500,000

    2,000 LF $10 Cross Country Area Restoration $20,000

    7,000 LF $25 Temporary Pavement $175,000

    7,000 LF $45 Permanent Pavement $315,000

    24,000 SY $20 Milling and Overlay Pavement (1 1/2") $480,000

    2,000 HR $65 Traffic Control Allowance $130,000

    1 LS $100,000 Concrete Road Base Allowance $100,000

    1 LS $250,000 Dewatering $250,000

    1 LS $420,000 Contractor Bonds & Insurance (7.5%) $420,000

    Forcemain Subtotal $6,160,000

    4 EA $60,000 Drypit Wastewater Pumps $240,000

    1 LS $200,000 Backup Generator $200,000

    1 LS $500,000 Electrical System $500,000

    1 LS $350,000 Instrumentation Control System $350,000

    1 LS $200,000 Process Piping $200,000

    1 EA $350,000 Fine Screen $350,000

    1 EA $450,000 Grit Removal System $450,000

    1 LS $500,000 Equipment Installation $500,000

    2,000 CY $1,000 Cast In place Concrete Drypit/Wetpit (40ft deep) $2,000,000

    6,000 SF $250 Pumping Station CMU Operations Building $1,500,000

    1,000 SY $45 Paving $45,000

    9,000 CY $75 Excavation $675,000

    1 LS $500,000 Support of Excavation $500,000

    1 LS $250,000 Dewatering $250,000

    1 LS $500,000 Site Modifications, Utilities, Piping Modifications $500,000

    1 LS $620,000 Contractor Bonds & Insurance (7.5%) $620,000

    Pumping Station Subtotal $8,880,000

    2 EA $4,000,000 4 MG Prestressed Concrete Tank w/ Mixing/ Odor Control $8,000,000

    1 LS $600,000 Contractor Bonds & Insurance (7.5%) $600,000

    Wastewater Storage Subtotal $8,600,000

    1 LS $3,500,000 Demolition and Removal (existing WPCF) $3,500,000

    Derby / Ansonia Regionalization Interconnection

    Drypit Wastewater Pumping Station and Forcemain

    Engineer's Opinion of Probable Construction Costs

    Forcemain

    Wastewater Pumping Station

    Wastewater Storage

    WPCF Demolition

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    Quantity Unit Unit Cost Description Cost

    9,000 LF $250 Forcemain $2,250,000

    2,200 CY $100 Rock Excavation $220,000

    2,000 CY $75 Unsutiable Material $150,000

    2 EA $500,000 Forcemain Railroad Pipe Jacking $1,000,000

    10 EA $15,000 Forcemain Structures $150,000

    1 LS $500,000 Ansonia WPCF Primary Clarifier Interconnection Structure $500,000

    2,000 LF $10 Cross Country Area Restoration $20,000

    7,000 LF $25 Temporary Pavement $175,000

    7,000 LF $45 Permanent Pavement $315,000

    24,000 SY $20 Milling and Overlay Pavement (1 1/2") $480,000

    2,000 HR $65 Traffic Control Allowance $130,000

    1 LS $75,000 Concrete Road Base Allowance $75,000

    1 LS $200,000 Dewatering $200,000

    1 LS $410,000 Contractor Bonds & Insurance (7.5%) $410,000

    Forcemain Subtotal $6,075,000

    10,000 LF $425 36" PVC $4,250,000

    2,200 CY $100 Rock Excavation $220,000

    2,000 CY $75 Unsutiable Material $150,000

    2 EA $500,000 Railroad Pipe Jacking $1,000,000

    1 EA $500,000 Flood Dike Pipe Jacking $500,000

    1 LS $300,000 Derby WPCF Effluent Interconnection Structure $300,000

    1,000 LF $10 Cross Country Area Restoration $10,000

    3,500 LF $25 Temporary Pavement $87,500

    3,500 LF $45 Permanent Pavement $157,500

    12,000 SY $20 Milling and Overlay Pavement (1 1/2") $240,000

    2,000 HR $65 Traffic Control Allowance $130,000

    1 LS $75,000 Concrete Road Base Allowance $75,000

    1 LS $200,000 Dewatering $200,000

    1 LS $540,000 Contractor Bonds & Insurance (7.5%) $540,000

    Effluent Modificaitons Subtotal $7,860,000

    2 EA $4,000,000 4 MG Prestressed Concrete Tank w/ Mixing/ Odor Control $8,000,000

    1 LS $600,000 Contractor Bonds & Insurance (7.5%) $600,000

    Wastewater Storage Subtotal $8,600,000

    1 LS $3,500,000 Demolition and Removal (existing WPCF) $3,500,000

    1 LS $263,000 Contractor Bonds & Insurance (7.5%) $263,000

    WPCF Demolition Subtotal $3,763,000

    Ansonia WPCF Effluent Modifications

    Derby / Ansonia Regionalization Interconnection

    Drypit Wastewater Pumping Station, Forcemain and WPCF Effluent Relocation

    Engineer's Opinion of Probable Construction Costs

    Forcemain

    Wastewater Storage

    WPCF Demolition

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    Quantity Unit Unit Cost Description Cost

    Derby / Ansonia Regionalization Interconnection

    Drypit Wastewater Pumping Station, Forcemain and WPCF Effluent Relocation

    Engineer's Opinion of Probable Construction Costs

    4 EA $60,000 Drypit Wastewater Pumps $240,000

    1 LS $200,000 Backup Generator $200,000

    1 LS $500,000 Electrical System $500,000

    1 LS $350,000 Instrumentation Control System $350,000

    1 LS $200,000 Process Piping $200,000

    1 EA $350,000 Fine Screen $350,000

    1 EA $450,000 Grit Removal System $450,000

    1 LS $500,000 Equipment Installation $500,000

    2,000 CY $1,000 Cast In place Concrete Drypit/Wetpit (40ft deep) $2,000,000

    6,000 SF $250 Pumping Station CMU Operations Building $1,500,000

    1,000 SY $45 Paving $45,000

    9,000 CY $75 Excavation $675,000

    1 LS $500,000 Support of Excavation $500,000

    1 LS $250,000 Dewatering $250,000

    1 LS $500,000 Site Modifications, Utilities, Piping Modifications $500,000

    1 LS $620,000 Contractor Bonds & Insurance (7.5%) $620,000

    Pumping Station Subtotal $8,880,000

    OPC Construction Sub Total $35,180,000

    Contingency (20%) $7,036,000

    Engineering and Implmentation (20%) $7,036,000

    OPC Project Cost $49,252,000

    NOTE:1

    2

    3

    This OPC does not include the costs associated with the connection fee to the Ansonia WPCF

    This OPC does not include costs for additional upgrades which will be required to the Ansonia WPCF

    Wastewater Pumping Station

    This OPC does not include mitigation costs for identification and removal Inflow & Infiltration

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    Office Account2600-270-0270 Social Security Taxes $56,006200-110-0110 Office Wages $71,666200-110-0112 Employee Secretarial $1,40

    6200-110-0110 Part Time Wages $30,006200-150-0150 Office Instruction $946200-150-0152 Accounting $9,50

    6200-150-0153 Computer Service $2,506200-160-0161 Town Clerk $2,606200-160-0162 Atty Sheriff Title Search $2,506200-160-0163 Med/Life/Worker Comp Ins $270,006200-270-0270 Insurance $28,206200-270-0271 Postage/Printing $5,506200-270-0272 Birmingham Billing $3,206200-320-0320 Business Forms $2,716200-330-0330 Office Supplies $1,006200-640-0640 Retiree Medical $6,58

    Office Accounts Total $494,31

    Plant Accounts6200-110-0111 Superintendent $88,29

      Mechanic $64,18  Grade 2 $60,38  Grade 2 $60,38  Grade 2 $60,38

    6200-120-0120 Overtime Wages $60,006200-150-0151 Operator Instruction $3,006200-160-0164 Vehicle Maintenance $10,006200-220-0220 Electric $70,00

    6200-230-0230 Gas Heat $14,006200-230-0232 Water $1,20

    6200-400-0430 Special Clothing $3,006200-400-0432 Pest Control $556200-400-0434 Collection System Maintenance $275,006200-400-0435 Collection System Rehabilitation $200,006200-440-0440 Pump Station Maintenance $165,006200-460-0461 BFI Rags Grit Grease $4,506200-480-0484 General Engineer Costs $60,006200-490-0498 Working Balance $85,006200-480-0495 Vehicle Replacement $75,00

    Operations Accounts Total $1,359,88

    Grand Total $1,854,20

    Office Accounts

    System Operations Accounts

    City of Derby Water Pollution Control Authority

    Estimated System Maintenance Budget - Ansonia Interconnection

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    APPENDIX E

    Ansonia Interconnection Alternatives – UIC Reports 

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    APPENDIX E

    UIC – City of Ansonia Interconnection Report

    Interconnection Option #1 through #3

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    ANALYSIS REPORT

    DERBY WPCF, DERBY, CT

    The City of Derby, CT has expressed a need to adequately treat the sanitary flows generated

    within the sewer system limits without expending a large amount of funds on upgrading the

    existing Water Pollution Control Facility (WPCF). In doing so, the City must look at several

    options for handling not only the existing sanitary flows, but flows that are projected to increase

    over the next twenty years. For the purposes of this report, the option of transferring the City’s

    wastewater flows to the Ansonia WPCF will be analyzed.

    The primary concern will be the capacity of the Ansonia WPCF to handle the increased flows

    from Derby. The Ansonia facility is permitted to handle and treat a design flow of 3.5 million

    gallons per day (MGD), with a peak capacity of 7.0 MGD. The Derby WPCF has a design

    capacity of 3.5 MGD with a peak flow capacity of 9.1 MGD. Both facilities’ daily flow records

    over a three-year period were analyzed to determine an average daily flow and a maximum

    daily flow. This information is presented in Table 1.

    Table 1. Daily Flows from Plant Data

    Derby WPCF – design flow capacity 3.5 MGD, peak flow capacity 9.1 MGD*

    Year Average Daily Flow (MGD) Maximum Daily Flow (MGD)

    2009 2.21 6.41

    2010 3.01 8.08

    2011 2.91 5.30*Data taken from Facilities Planning Study, 1997.

    Ansonia WPCF – design flow capacity 3.5 MGD, peak flow capacity 7.0 MGD

    Year Average Daily Flow (MGD) Maximum Daily Flow (MGD)

    2009 1.72 5.08

    2010 2.25 5.73

    2011 1.80 3.50

    As can be seen, the maximum daily flows from Derby WPCF, in addition to the Ansonia flows,

    will exceed the Ansonia WPCF peak flow capacity. Therefore, the flows from Derby must be

    restricted in some manner so as not to exceed the capacity of the Ansonia facility. This can be

    accomplished by releasing the flows from Derby at a controlled rate which will not adversely

    affect the treatment capacity at Ansonia. There are several options to consider:

    Option #1: Store the Derby sanitary flows at the Derby WPCF and pump them through a

    force main to Ansonia at a controlled rate. The existing treatment structures would be usedas storage/equalization basins. Storing the sanitary sewage at Derby would entail removing

    the treatment equipment from the existing Primary Settling tanks, Aeration Basins, and

    Clarifiers and using these structures strictly for storage/equalization. Two (2) Primary

    Settling Tanks have a combined volume of 215,424 gallons, 3 Aeration Basins have a

    combined volume of 1.34 million gallons (MG), and 2 Clarifiers have a combined volume

    of 423,000 gallons. The total volume of daily sewage that can be stored is nearly 2 million

    gallons. Attachment 1 presents an overhead image of the existing WPCF showing the

    locations of these structures. Some form of primary treatment, such as bar screens or

    comminutors, would be required to prevent the entry of larger solids through the

    equalization facilities. This treatment is capable of removing approximately 60% of the

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    solids in the influent stream. The sewage could then be pumped via force main at a

    controlled rate to the Ansonia facility. The length of the force main, approximately 8,000

    linear feet between the facilities, would require sewage lift stations along the route to

    maintain system pressure. A 6-inch, poly-vinyl chloride force main could pump the sewage

    to Ansonia and release the flows at approximately 235 gallons per minute. The pumping

    from Derby could be timed such that during low treatment flow periods, 12AM to 5AM for

    example, the Ansonia WPCF would not be overburdened by the additional sewage flows in

    terms of capacities and biological loadings.

    Option #2: Install a sewer connector between the Derby and Ansonia WPCFs. A 15-inch

    or larger reinforced concrete sewer interconnect of approximately 8,000 linear feet could

    serve as a storage facility, storing at least 74,000 gallons of sewage until it can be released

    into the Ansonia facility. The flow would be a controlled release to minimize the influent

    affect on the Ansonia facility. This option could reduce the need to store as much flow in

    the Derby facility and allow some form of primary treatment, such as settling, to occur

     before the flows are pumped to Ansonia. The Primary Settling Tanks can remove as much

    as 65% of suspended solids in the influent. In doing so, the treatment load at Ansonia could

     be reduced. The interconnect system may require a pumping station at the Derby WPCF to

     pump the sewage through the interconnect, with lift stations to maintain the flow within the

     pipe. An alternative would be to install a pump station to pump the sewage from the Derby

    facility, install the interconnect with sufficient slope to maintain flow, and construct a liftstation just prior to the Ansonia facility to pump flows into that WPCF.

    Each of the previous options is based on the assumption that infiltration and inflow into the

    Derby sewer system contributes to the maximum daily flow rate. Infiltration into a sanitary

    sewer system occurs when rainfall events introduce storm water into the system through

    deficiencies in piping, structures, and connections. Inflow into a sanitary system is due to

    improper connections of roof drains, yard drains, etc., that are connected to the sanitary

    system. Inflow connections introduce storm water into the sanitary system that should

    otherwise be directed through the storm sewer systems. In many municipalities across the

    country, these connections are illegal. An infiltration/inflow (I/I) analysis is discussed later

    in this report. Option #3 addresses the actions necessary to reduce I/I in the Derby system.

    Option #3: To reduce I/I in the Derby sanitary system and thus reduce the maximum flows

    that occur during wet weather events, the entire sanitary sewer system should be replaced or

    lined with cured-in-place (CIP) pipe linings. The areas of the sanitary system that have not

     been studied should be included in a broad program using closed-circuit televising (CCTV),

    smoke testing, and dye testing to identify sources of inflow and infiltration. CCTV will

    identify those segments of sewer pipe and structures (e.g. manholes) that must be replaced

    due to condition, and those segments that are candidates for CIP lining. Both methods will

    significantly reduce infiltration into the system. Smoke and dye testing will identify

    sources of inflow that should be removed from the sanitary system. A comprehensive

     program to eliminate I/I sources would reduce the maximum flows in the system by at least

    60%. Once the flows have been significantly reduced, then an analysis of the total flows

    required to be treated by the WCPF will be significantly low.

    Implementing a comprehensive I/I reduction program, removing inflow sources and

    replacing and/or rehabilitating the system piping, will reduce the capacity required for

    storage/equalization and reduce the sanitary flows to Ansonia WPCF. Other advantages

    include reduced capacity loads on Ansonia WPCF with reduced operating, maintenance,

    and replacement costs at both WPCFs.

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    development/redevelopment occur as planned, will be 2.38 MGD. Any improvements or

    modifications required to direct sanitary flows to the Ansonia WPCF must include the

     projected sanitary flows in the design to provide sufficient capacity for growth.

    Conclusions/Recommendations

    The flow data from the two WPCFs indicates that, if the flow from Derby is taken to

    Ansonia without a controlled equalization process and flow rate, the combined flow for 180

    consecutive days will exceed 90% of the present average design flow rate of Ansonia

    WPCF. This will trigger a requirement for the Ansonia WPCF as stated below:

    Section 4(L) of Ansonia WPCF’s NPDES Permit issued on June 27, 2001states:

    When the arithmetic mean of the average daily flow from the POTW for the previous 180

    days exceeds 90% of the design flow rate, the permittee shall develop and submit for the

    review of the Commissioner within one year, a plan to accommodate future increases in

     flow to the plant. This plan shall include a schedule for completing any recommended

    improvements and a plan for financing the improvements.

    Additionally, the treatment processes at the Ansonia facility may not be able to support

    untreated sanitary flows from Derby. Therefore, a process step of equalization, along with

     primary treatment, must be instituted to allow the processes at Ansonia to effectively treatthe increased sanitary flow. Using the existing treatment structures as storage/equalization

     basins, while removing all treatment equipment from these structures, will allow the City of

    Derby to appreciably reduce operating costs for this facility. Although minimum operations

    would still be required at Derby WPCF, for example, monitoring of pumping and screening

    operations, the City of Derby can budget for lower operating costs and lower maintenance

    costs for this plant.

    An active program to reduce the I/I contributing to the Derby sanitary sewer system should

     be implemented throughout the entire system. This program could reduce the I/I

    contributions by at least 60%, thereby significantly reducing the flows from the City of

    Derby to the Ansonia WPCF.

    Feasibility Study

    If the project as described is approved, the City of Derby should initiate and complete a

    comprehensive feasibility study, or a preliminary engineering report, to analyze each option

    as presented for practicality, cost/benefit, constructability, and socio-economic impact. The

     purpose of such a study is to analyze all options to determine the best in terms of how much

    will it cost to construct, what will be the long term benefits, how will the option affect

    future growth, and which will provide the best results. In order to accomplish such a study,

    the data collection effort should include the following:

    1. 

    Site investigation. Site investigations will include a site visit by the design team,

    interviews with personnel familiar with the project, and an understanding by the designteam of the client’s requirements. The site visit will provide the design team with an

    assessment of the existing conditions for each option, the limitations and constraints of

    each option, valuable information from the owners/operators of each WPCF, and

     background information to provide an overall scope of the project design. Site

    investigation will also include:

      geotechnical investigations to determine the composition and stability of the

    existing soils,

      topographic surveys to provide a visual picture of the land surface, existing utilities,

    structures, appurtenances, and other possible impediments to each option,

      right-of-way and utility easement surveys,

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      obtaining and reviewing existing utility plans,

      closed-circuit televising of existing sewer segments,

      manhole and structure investigations,

      smoke and dye testing.

    2. 

    Environmental investigation. The environmental phase of the feasibility study will

    address cultural, historic, and environmental factors in the design process. Following

    the guidelines as set forth in the Connecticut Environmental Policy Act (CEPA), each

    option will be assessed as to its impact on local and state environmental, archeological,

    cultural, and historical assets for both the City of Derby and City of Ansonia. CEPA

     provides for specific guidance on for conducting Environmental Impact Evaluations

    (EIE), which are investigative documents that look at how the project will affect the

    local and state environmental resources, air and water quality, noise, socio-economic

    assets, historical/archeological and national landmarks, and cultural impacts. The EIE

     process also provides the public with a vehicle for commenting on the project and

    having their concerns taken in account prior to construction. The Consultant should

    research all available federal, state, and local regulatory data concerning both WPCFs’

    operations, permitting, violations, and corrective actions, if taken.

    3.  Concept design investigation. The concept design investigation phase begins with a

    detailed analysis of all available historical documentation, plant flow data, treatmentand laboratory data, as-built drawings, previous studies, and engineering reports

    concerning the existing facilities. At this stage of the feasibility study each option is

    thoroughly examined in regards to size, equipment, location, materials, constructability,

    and probable cost estimates.

    4.  Report phase, conclusions/recommendations. Once the design investigation is complete,

    all the data collected will be compiled and designed into a feasibility report for

     presentation to the client. The report will detail all actions taken from each

    investigation phase and present findings and conclusions, and a preferred option, giving

    the relevant justification for and against each option. The preferred option will be

    recommended based on costs, benefits, ease of construction, limited impact on the

    community and environmental resources, and value.

    Att (3): 1. Figure 1. Aerial View of Derby WPCF

    2. TECHNICAL MEMORANDUM, Wastewater Facilities Plan, Weston &

    Sampson Engineers, Inc., September, 2011.

    3. Data Correlation Table for Rainfall and I/I, Derby WPCF

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    6

    List of References

    1.  Technical Memorandum to the City of Derby Water Pollution Control Authority,Weston & Sampson Engineers, Inc., Sept. 2011.

    2.  Influent and Effluent Qualitative Data Sheets, January 2009 through February 2011,

    Derby WPCF, City of Derby, Conn.

    3.  Sanitary Sewer System Infiltration/Inflow Analysis, Hawthorne Avenue Watershed. 

    Milone & MacBroom, Inc., MMI #2165-01-12, July 2007.

    4.  Facilities Plan, Wastewater Treatment Plant and Sanitary Sewerage System.  City of

    Derby, Connecticut Water Pollution Control Authority, Semi-Final Draft. Cascio

    Bechir Engineers. July 1997.

    5.  Construction Plans. City of Derby, Alterations and Additions to the Water Pollution

    Control Plant Pump Stations and Sanitary Sewerage System. Cascio Bechir Engineers.

    August, 1998.

    6. 

    Influent and Effluent Qualitative Data Sheets, January 2009 through April 2011,Ansonia WPCF, City of Ansonia, Conn.

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    Attachment 1

    Figure 1. Aerial View of Derby WPCF 

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    AERATION BASINS

    CLARIFIERS

    PRIMARY

    SETTLING

    TANKS

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    Attachment 2

    TECHNICAL MEMORANDUM, Wastewater Facilities Plan, Weston & Sampson Engineers, Inc.,

    September, 2011.

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    Derby 

    WPCF 

    Flow 

    and 

    Rainfall 

    Data

    Rainfall

    Mon/Yr Max Min Avg inches*

    for Stevensen Dam rain gage 5.5 mi. WNW o

    Jan 

    09 4.10 0.80 1.72 1.74

    Feb 

    09 3.60 0.70 1.77 1.05

    Mar 

    09 3.40 0.80 2.40 1.41

    Apr 

    09 6.40 0.80 2.10 2.79

    May 

    09 7.50 0.60 1.98 3.95Jun

     

    09 8.90 0.70 3.09 6.57

    Jul 

    09 9.80 0.70 2.57 6.22

    Aug 

    09 7.00 0.60 2.25 4.17

    Sep 

    09 3.40 0.40 1.47 2.07

    Oct 

    09 8.10 0.50 2.31 6.65   Exceeds Derby WPCF design f

    Nov 

    09 7.30 0.80 1.92 2.22   Exceeds Derby WPCF peak flo

    Dec 

    09 7.40 0.90 2.93 5.37

    Yr 

    Avg 6.41 0.69 2.21

    Jan 

    10 6.40 0.80 2.44 2.75

    Feb 

    10 10.00 0.80 4.69 3.24

    Mar 

    10 10.00 1.30 8.10 8.39

    Apr 

    10 10.00 0.70 6.10 1.16

    May 

    10 7.10 0.50 1.54 2.69

    Jun 

    10 5.70 0.30 1.28 3.46

    Jul 

    10 7.80 0.10 1.35 4.82

    Aug 

    10 7.50 0.20 1.41 4.1

    Sep 

    10 8.10 0.30 1.88 2.5

    Oct 

    10 9.30 0.70 2.42 5.87

    Nov 

    10 7.30 0.70 2.38 3.29

    Dec 

    10 7.70 1.00 2.54 4.94Yr

     

    Avg 8.08 0.62 3.01

    Jan 

    11 3.10 0.90 2.04 3.3**

    Feb 

    11 7.50 0.80 3.78 3.67**

    Yr 

    Avg 5.30 0.85 2.91

    Design 6.59 0.72 2.71

    Avg

    Flow 

    (MGD)

    *taken from NCDC rainfall data

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    Rainfall 

    Monthly 

    Totals

    Mon/Yr inches*

    Jan 

    09 1.74

    Feb 

    09 1.05

    Mar 

    09 1.41Apr

     

    09 2.79

    May 

    09 3.95

    Jun 

    09 6.57

    Jul 

    09 6.22

    Aug 

    09 4.17

    Sep 

    09 2.07

    Oct 

    09 6.65

    Nov 

    09 2.22

    Dec 

    09 5.37 Exceeds 

    Derby 

    WPCF 

    design 

    flow 

    capacity 

    of  

    3.5 

    MGD 

    Exceeds 

    Derby 

    WPCF 

    peak 

    flow 

    capacity 

    of  

    9.1 

    MGD 

    See 

    Table 

    1. 

    Derby 

    WPCF 

    Flow 

    Data 

    Table

    Jan 

    10 2.75

    Feb 

    10 3.24

    Mar 

    10 8.39

    Apr 

    10 1.16

    May 

    10 2.69

    Jun 

    10 3.46

    Jul 

    10 4.82

    Aug 

    10 4.1

    Sep 

    10 2.5

    Oct 

    10 5.87Nov

     

    10 3.29

    Dec 

    10 4.94

    Jan 

    11 3.3**

    Feb 

    11 3.67** **Regional 

    Climate 

    Center 

    state 

    totals

    *taken 

    from 

    NCDC 

    rainfall 

    data

    for 

    Stevensen 

    Dam 

    rain 

    gage 

    5.5 

    mi. 

    WNW 

    of  

    Derby/Ansonia

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    APPENDIX E

    UIC – City of Ansonia Interconnection Press Release

    Interconnection Option #4

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    STATEMENT OF MAYOR DELLA VOLPE - SEPTEMBER 5, 2013

    I am announcing today my plan to call upon the State of Connecticut and the City of Derby to

    work with Ansonia in creating a regional wastewater treatment system that will protect our

    environment and save millions of dollars for our ratepayers in both communities.

    Within the last few years, Ansonia successfully completed a $50 million upgrade to its water

    treatment facility that eliminated excessive pollutant emissions into the Naugatuck River. These

    emissions eventually made their way into the Naugatuck river then to the Housatonic and finally

    to Long Island Sound. Along the way, they caused harm to fish and wildlife and reduced the

    quality of our environment. The Ansonia plant had long exceeded its expected life span and we

    were under an order from the state to compete the expensive upgrade which we did. Each

    household unit is paying $270 annually to pay down the bonds needed to repay the State of

    Connecticut over a 20 year period. Businesses are paying a greater cost for their share of the

     bonds.

    It is very likely that Derby may be required to undergo a similar challenge in the coming years at

    a great cost to the hard working people in that community. I have asked our engineers to examine

    the possibility of using the Ansonia treatment facility for the wastewater flows in both

    communities.

    Their preliminary analysis indicates that this could be accomplished with certain flow mitigation

     procedures for infiltration and inflow I/I in derby and the construction of a pumping station and

    8000 linear foot pipe carrying the flow from Derby to Ansonia.

    The Ansonia wastewater treatment facility has a design flow of 3.5 million gallons per day with

    a peak capacity of 7.0 million gallons per day (MGD).

    During the 3 years from 2009 through 2011 Ansonia’s average daily flow (ADF) ranged from

    1.72 MGD to 2.25 MGD while Derby’s ranged from 2.21 MGD to 3.01 MGD. The maximum

    flows were 8.08 in Derby and 5.73 in Ansonia which would overburden the Ansonia plant on

    maximum flow days.

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    However, a good portion of the Derby maximum flow is due to particular challenges with

    infiltration and inflow I/I which could be mitigated by at least 60% with a successful remediation

     program.

    Upon completion of such a program, the State of Connecticut could create financial incentives

    for the two towns to “hook up” their systems so that the necessity of eventually rebuilding or building a brand new plant in Derby could be avoided. Instead, by using a combination of I/I

    mitigation in Derby, storage of flow at the Derby plant and controlled flow timing during the late

    evening or early morning hours, the flow from that city could be treated n Ansonia.

    This could create enormous benefits for the residential and business ratepayers in both

    communities:

    •  The staffs and workers of both WPCAs could be protected with job security and through

    the use of eventual retirement attrition savings could be realized over the long term

    • 

    Each community would retain its separate functions of rate setting and collections andDerby could make semiannual payments to the Ansonia WPCA for use of its treatment

    facility

    •  The people of Derby would avoid the long term cost of building a new plant and the

     people of Ansonia could see their $270 annual capital fee reduced by as much as 50%

    •  Our environment and rivers would be protected for generations by the elimination of

    harmful water pollution

    •  The approach could serve as the model for future collaboration in two small neighboring

    communities that are attempting to reinvent their local economies for a brighter future

    •  The State of Connecticut could use this approach in smart regionalism to save millions of

    dollars in bonding costs for our two communities while using it as a model for similarapproaches elsewhere in the future.

    I call upon the Department of Energy and Environmental Protection (DEEP), with the

    encouragement of our two legislators, Senator Crisco and Representative Gentile, to immediately

     begin a comprehensive feasibility study to carefully examine this proposal with an eye to the

    economic and environmental benefits to our region and state.

    The feasibility study would consider both economic and non-economic factors in arriving at the

    most desirable alternative for implementation. A present worth economic analysis would be

     performed as part of the evaluation. The economic analysis would incorporate capital, operationand maintenance cost estimates developed for each alternative.

    By working together as neighboring communities with a long history of cooperation and with the

    state, we could use smart regionalism to protect our future and reduce the cost of living and

    doing business in each of our communities.

    Thank you very much. 

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    ANSONIA-DERBY

    INTERCONNECTOR

    Preliminary

    Analysis

    A. Ansonia-Derby Interconnector

    As shown

    on

    the attached map, the

    following three

    alternative routes were analyzed

    for

    routing the

    interconnector. Each route connects the ef{luent from the Influent

    Pump

    Station of the Derby

    V/ater Pollution Control Facility

    (V/PCF)

    to the

    wet

    well of the

    Influent Pump

    Station

    at the Ansonia

    \I"PCF.

    'Ihe

    proposed

    routes

    of

    the

    server

    interconnector

    are

    presented

    as follows:

    Option #l:

    The

    route

    for Option

    #1

    proceeds

    &orn the Derby W?CF Influent Punp

    northo

    crossing

    unclemeaih the existing

    railroad

    immediately

    north of

    the

    WPCF,

    continuing north

    along the

    east

    side of Caroline St., crossing

    under

    Main St., then

    continuing norlh

    along

    Caroline

    St.

    until

    turning

    northeast at

    Cottage

    St.

    From this

    point,

    the

    route

    continues

    through a

    vegetated

    area untii

    reaching

    Route B,

    rvhere

    it

    will

    cross

    under

    this

    road, then continue norlheast along the west side of

    Pershing

    Dr. until

    r'eaehing

    the Ansonia

    llv?CF, r,''here

    it

    will

    turn east,

    crossing under

    Pershing

    Dr.

    and then under another

    railroad,

    and

    conlinuing to the

    ilfluent

    *'et

    well for Aasonia WWTP. The route

    will

    take

    the sewer

    through

    several

    commercial/industrial

    areas

    with

    paved

    parking

    areas. The

    sewer

    is

    to be iS-inch

    reinforced

    concrete

    pipe (RCP)

    with an

    approximate length of

    8,000 linear

    feet

    (LF).

    Option

    #2:

    The rsute

    for

    Opticn

    #2 proeeeds

    from

    the

    Derby

    WPCF

    Influent

    Pump

    east,

    crossing under

    Route 8,

    then continuing

    east uritil turning north

    approximately

    550 feet

    east of

    the

    WPCF.

    The

    route

    crosses

    under an

    existing railroad, contiluing

    ncrth

    through a vegetated area,

    crossing under

    Main St. east of the

    intersection

    with

    Route 8, then

    conlinues north,

    following an

    existing

    railroad,

    crossing

    underneath

    Division

    St., continuing to

    the

    Ansonia W"CF,

    This

    se:*er

    route

    will

    pass

    through

    several commereiallindustrial areas

    with

    par,ed

    parking

    lots, and may require right-

    of-way

    acaess

    ficm

    fhe

    or*'ner

    of

    the existing railroad. The se*'er

    is to be i5-ineh

    RCP with

    an

    approxirxate

    length of 8,000 LF.

    Option

    #3:

    The route for Option

    #3

    proceeds

    east from the

    Derby WPCF

    Influent

    Pump,

    crossing

    under Route 8, continuing

    east

    approximateiy 800 feet until turning

    north. The route crosses under

    an existing

    milroad,

    proceeds

    north crossing under

    Main St. west

    of the

    intersection

    with

    Derby Ave.,

    then

    continues nonh follorving

    the Derby

    Greenway to Division

    St.. crosses under

    Division St." then

    proeeeds

    along N. Division

    St.

    until turning west

    into

    Ansonia

    WPCF.

    This route

    takes the

    sewer through

    predominately

    vegetated area until

    reaching

    the

    Divisicn

    St.

    crossing, then

    the route

    encounters an

    industrial

    area west of N. Division St" The

    sewer

    is

    to

    be

    1

    5-inch

    RCP installed

    at an

    approximate length of 8,500 LF.

    Parametric Constructicn

    Cosf Estirnates

    Option #l: The

    preliminary

    cost estimate for Option #1. including

    materials,

    labor,

    and contingencies

    is

    $8,900,000.

    Option

    #2:

    The

    prelimilary

    cost

    estimate

    for Option

    #2,

    including

    materials,

    labor,

    and contingencies

    is

    $7.300,000.

    Option

    #3:

    The

    preliminary

    cost estimale

    for Option #3, including

    materials, labor,

    and

    contingencies

    is

    $5,700,000-

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    B.

    Water

    Pollution Control

    Facilify

    (WPCF)

    Flow Data Analysis

    The

    influent flor,r.s

    to

    l)erby

    and

    Ansonia

    WPCFs

    rvere

    provided

    for

    the time

    period

    January ?009 to February

    201

    1.

    The

    monthly

    average

    flows

    from the

    limited data

    were

    analyzed and

    are

    presented

    as

    fsllows:

    Derby

    WPCF

    -

    design

    flow capacity

    3.5

    MGD,

    peak

    flow

    capacify 9.1

    MGD*

    Year

    2009

    2010

    201 I

    Year

    2009

    20

    l0

    201

    l

    2.21

    3.01

    2.91

    6.4i

    8.08

    5.30

    Average

    Daily

    Flow'

    (MGD)

    Maxirnum

    Daily

    Fiow

    {MGD)

    *Data

    taken from Faoilities

    Pianning

    Study,

    1997.

    ln the analysis

    period,

    the

    1VPCF

    exceeded its

    peak

    flow

    capacity 5 times,

    July

    ?009,

    February

    2010,

    March

    20i0, April

    2010" and October

    ?010.

    reaching

    a

    high

    peak

    flou'

    of

    10

    MGD

    for

    the

    three months

    February to April 2010. The

    plant

    exceeded its

    design

    florr

    capacity 4 times. Februarv ?010,

    March

    2010,

    April

    2010, and F'ebruary

    201

    1.

    Ansonia WPCF

    -

    design flow

    capacity

    3.5 MGD,

    peak

    flow

    capacit-v

    7.0

    MGD

    Average

    Daily Fiow

    (MCD)

    Maximum Daily Flow

    (MGD)

    5.08

    5.73

    3.50

    1.72

    2.25

    1.80

    In

    the

    analysis

    period,

    the WPCF exceeded

    its

    peak

    flow

    capacity

    4

    times,

    June

    2009,

    July

    2009,

    ]v{arch

    ?010, and April

    2010.

    The plant

    exceeded

    its design

    {low

    capacity

    in

    March

    2010.

    C. lnfilfratian/Inflow

    (I/I)

    A comparison was made belween

    the

    peak

    flows to Derby WPCF and

    historical rainfall

    data

    for the

    same

    period

    to

    see if

    a correlation

    could be

    established

    between

    high

    peak

    flows and above normal rainfal]

    eyents.

    This

    correlation rvould be useful in

    determining

    if infiltrationjinflow

    into Dertry's

    u'aste*,ater

    sewers

    is eontributing

    to high

    peak

    flows to the

    plant. For lhe months

    analyzed

    where

    the

    plant's

    peak florv capacities

    r.vere

    exceeded, rainfall records

    shorv that for June and July 2009, aad March

    2010, the

    rainfail totals

    exceeded

    the arca

    averages

    by over

    509/o. The

    high minfull

    amounts

    might indicate that high

    I/I

    rates were

    a contribuling

    factor

    in

    the

    plant's

    peak

    capacify

    being

    overtaxed. Table

    1

    provides

    the average

    WPCF

    plant

    inflow

    data and rainfall

    amounts for Derby.

    An

    Ir'I sfudy produced

    for

    &e

    City

    of

    Derby

    inZAAT shorred that

    I/I

    volumes

    into

    the

    sanitary sewer system

    can be as

    high as

    1.4

    MGD. Reducing

    60%

    of the I/l

    into

    the

    system

    s'ould

    resu

    b

    average

    daily

    flows approaching

    1.2

    MGD

    and

    peak flows

    nearing

    3.2

    MGD. lt

    is

    our

    understandilg

    that the City of Derby

    is currently

    conducting

    an

    I/I

    study of

    the

    sanitary

    sewer systern. Once

    the

    results of

    that study

    are

    published,

    the

    correlations

    between

    sanitary florvs and rainfall

    events can

    then

    be

    reevaluated

    and

    more accurats

    measurements of average

    and

    peak

    flows

    can

    be

    obtained.

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    E. List

    of References

    l.

    Influent and Effluent

    Qualitative

    Data Sheets, January 20S9 through February 2011,

    Derby WPCF,

    City

    of

    Derby, Conn.

    2. Sanitary Sewer

    System

    Infilrratian/Inflow

    Analysis,

    Haytthorne Avenue

    Watershed.

    Milone

    &

    MacBroom.

    Lnc.,

    MMI

    +t2165-01-12,

    July

    2007.

    3. Facilities Plan,

    Wastew*ter

    Tr€atffient

    Plsnt

    and. Sanitary

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    Construction

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    Jul;r

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    I

    stzd Ph#se

    -II

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