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AND THEIR APPLICATIONS

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Page 1: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

AND THEIR

A P P L I C A T I O N S

Page 2: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

A PRESENTATION

SEPTEMBER 2016

Page 3: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

An Introduction

The internal combustion (IC) engine converts chemical energy into useful mechanical energy by burning fuel.

Chemical energy is released when the fuel-air mixture is ignited by the spark in the combustion chamber.

The gas produced in this reaction rapidly expands forcing the piston down the cylinder on the power stroke.

Page 4: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 5: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 6: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 7: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

Power

Exhaust

Intake

Squash

Page 8: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 9: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 13: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 14: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

INLINE 4 V6

FLAT 4

Page 15: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 16: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

EXHAUST SYSTEM

Page 17: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 18: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 19: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

C: Crankshaft E: Exhaust valve cam shaft I: Scavenge air valve cam shaft P: Piston R: Connecting rod S: Spark plug V: Valves. Red: exhaust, Blue: intake W: Cooling water ducts

Page 20: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 21: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

•The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation. •To convert the reciprocating motion into rotation, the crankshaft has "crank throws" or "crankpins"

Page 22: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 23: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

•In a reciprocating piston engine, the connecting rod or conrod connects the piston to the crank or crankshaft. •The connecting rod was invented sometime between 1174 and 1200

Page 24: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 25: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

•The camshaft is an apparatus often used in piston engines to operate poppet valves. •It consists of a cylindrical rod running the length of the cylinder bank with a number of oblong lobes or cams protruding from it, one for each valve.

Page 26: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 27: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 28: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 29: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 30: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 31: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 32: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 33: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 34: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 35: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
Page 36: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

• A spark plug is an electrical device that fits into the cylinder head of internal combustion engines and ignites compressed aerosol gasoline by means of an electric spark. • Internal combustion engines can be divided into spark-ignition engines, which require spark plugs to begin combustion, and compression-ignition engines (diesel engines), which compress the air and then inject diesel fuel into the heated compressed air mixture where it auto-ignites.

Page 37: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges

Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges. When regapping, the hook is raised or lowered to adjust the gap, often to 0.035 to 0.050 inches.

The main issues with spark plug gaps are: · Narrow-Gap risk: spark might be too weak/small to ignite fuel; · Narrow-Gap benefit: plug always fires on each cycle; · Wide-Gap risk: plug might not fire, or miss at high speeds; · Wide-Gap benefit: spark is strong for a clean burn.

A properly gapped plug will be wide enough to burn hot, but not so wide that it skips or misses at high speeds, causing that cylinder to drag, or the engine to begin to rattle.

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Page 40: AND THEIR APPLICATIONS - BU Shoubra/Mechanical... · Spark plug gapping: The centre electrode (dark rod) is a cylindrical rod, and the top ground electrode (a hook) has square edges
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