analyzing fiber structure, cost competiveness and ... · the price of recycled occ. chinese...
TRANSCRIPT
Portia Zhao, Senior Product Manager, Mill Intelligence
3rd China International Recycled Fiber Conference,
Shanghai, Sep 23, 2014
Analyzing Fiber Structure, Cost
Competiveness and Profitability of
Containerboard Producers
Content
• Overview of global containerboard capacity and
product allocation
• Asset quality, fiber and energy comparison
• Global and China unbleached linerboard cash cost,
impact of varied OCC prices
• Profitability index
• Summary
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Cash Costs – Natural Expense Category
ELECTRICITY
Typical Pulp & Paper Facility
UNITS OF PRODUCTION
MATERIALS • Operating • Maintenance • Repairs
FIBER • Roundwood • Chips • Pulp • Rec. Paper
LABOR • Operating • Maintenance • Supervision
FUELS • Oil • Coal • Gas • Other
CHEMICALS • Pulping • Bleaching • Coating • Water Treatment
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Overview of Global Containerboard Producers
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Globally 170 Million Tonnes in 2013
Source: RISI
World Containerboard Capacity Development China accounts for around 30% of global capacity in 2013
Capacity, Million Tonnes
Source: RISI
6
Containerboard Products Allocation
*LB-White Top includes coated and uncoated, recycled and kraft white top linerbord Source: RISI
Capacity, Million Tonnes/Year
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Containerboard Machine Asset Comparison
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Technical Age* 2014, Years
*Capacity weighted average, Bubble size: benchmarked capacity
Average PM Capacity, 1000
Tonnes/Year
Source: RISI
Speed, m/min
Trim Width, meter
Fiber Structure
Capacity Weighted Average
Source: RISI
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Fiber Integration Level
Capacity Weighted Average
Source: RISI
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Energy Consumption
Source: RISI
Calorific Value, GJ/Tonne
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Carbon Dioxide Emission
Source: RISI
Fossil CO2 Emissions, Kg/Tonne
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Global UB Linerboard Cash Costs, Q1 2014 Sorted by Cash Cost, Indicated by World Region
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Mills: 608 Machines: 810
Source: RISI
Global UB Linerboard Cash Costs, Q1 2014 Grouped and Indicated by World Region
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Asia 406 US$/MT Europe
411 US$/MT
Latin America
380 US$/MT
North America
320 US$/MT
Source: RISI
Oceania
361 US$/MT
Africa
395 US$/MT
Global UB Linerboard Cash Costs, Q1 2014 Indicated by Country and Region
China
USA-Southwest
Indonesia
Australia
Germany Japan
South Korea
Russia
Brazil
USA-West
USA-Midwest
USA-South
USA-Northeast
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Global UB Linerboard Cash Costs, Q1 2014 Indicated by Natural Expense Category
China
USA-Southwest
Indonesia
Australia
Germany Japan
South Korea
Russia
Brazil
USA-West
USA-Midwest
USA-South
USA-Northeast
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Global UB Linerboard Cash Costs, Q1 2014 Indicated by Country and Region, delivery to Shanghai
USA-Southwest USA-South
China USA-Northeast Germany
Japan South Korea
Russia
USA-West
USA-Midwest
Australia Indonesia
Poland Brazil
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Global UB Linerboard Cash Costs, Q1 2014 Grouped by World Region, Indicated by Configuration
Source: RISI
Asia 406 US$/MT Europe
411 US$/MT
Latin America
380 US$/MT
North America
320 US$/MT
Oceania
341 US$/MT
Africa
395 US$/MT
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Global UB Linerboard Cash Costs, Q1 2014 If RCF prices increased by 50%, then…
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Source: RISI
Asia 514 US$/MT Europe
496US$/MT
Latin America
449 US$/MT
North America
345 US$/MT
Oceania
369 US$/MT
Africa
488 US$/MT
Global UB Linerboard Cash Costs, Q1 2014 If RCF prices increased by 50%, then…
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Source: RISI
Asia Avg. up 27%,
China Avg. up 29% Europe
Avg. up 21%
Latin America
Avg. up 18%
North America
Avg. up 8%
COST 461 US$/MT
COST 382 US$/MT
Oceania
Avg. up 2%
Africa
Avg. up 24%
World Avg.
up 21%
Global UB Linerboard Cash Costs, Q1 2014 If RCF prices increased by 50%, then… delivery to Shanghai
USA-Southwest USA-South
China
USA-Northeast
Germany Japan
South Korea Russia
USA-West
USA-Midwest
Australia
Indonesia
Poland Brazil
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0 5 10 15 20 25
0
100
200
300
400
500
600
Cumulative Capacity (Millions of FMT Per Year)
Cash C
ost U
S$/F
MT
LB - Recycled LB - Kraft Top LB - White Top
China Linerboard Cash Costs, Q1 2014 Sorted by Cash Cost and Indicated by Product
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Source: RISI
COST 414 US$/MT
Mills: 87 Machines: 160
*LB-White Top includes coated and uncoated, recycled and kraft white top linerbord
0 5 10 15 20 25
600
500
400
300
200
100
0
Cas
h C
ost
, USD
/FM
T
Cumulative Capacity (Millions FMT/Y)
LB-Recycled LB- Kraft Top LB- White Top
0 5 10 15 20 25
0
100
200
300
400
500
600
Cumulative Capacity (Millions of FMT Per Year)
Cash C
ost U
S$/F
MT
LB - Recycled LB - Kraft Top LB - White Top
China Linerboard Cash Costs, Q1 2014 Sorted and Indicated by Product
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Source: RISI
LB-Recycled, 392 USD/MT LB-Kraft Top, 440
USD/MT
LB-White Top,
487 USD/MT
600
500
400
300
200
100
0
Cas
h C
ost
, USD
/FM
T
Cumulative Capacity (Millions FMT/Y) 0 5 10 15 20 25
COST 414 US$/MT
LB-Recycled LB- Kraft Top LB- White Top
Cash Costs of Major Recycled Linerboard
Producers in China
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Source: RISI
Cash Cost, USD/Tonne (Capacity Weighted Average)
Profitability Index for Kraft Top Linerboard in
Southern China
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Source: RISI
Profitability Index*, 2007 Q3=100
*Profitability index = average prices/average cash cost, this is for mills located in southern China and the prices are for
export prices with VAT excluded.
Summary
• China is nowadays the largest single containerboard producing country,
accounting for 30% of global capacity. Many new and modern machines put
into operation in the past decades. China’s containerboard capacity had
average 18% of growth rate since 2000s, but the expansion space apparently
slowed down after 2010s.
• Recycled OCC accounts for about 97% of fiber structure in Chinese
containerboard production, the cost competitiveness is heavily dependent on
the price of recycled OCC. Chinese producers take advantage of lower labor
and maintenance costs.
• North America and its integrated mills are far superior with respect to
production due to lower fiber, chemicals and energy costs. Recovered paper
prices are also a key cost driver for Europe and other Asia, and have a
remarkable impact on the cost competitiveness of recycled mills in those
regions.
• Linerboard producers in China seems being in the hard time in periods, the
profitability index indicates the overall downward trend since the 2008 financial
crisis although it fluctuated.
• In the next five years, will mills consider conversions and grade swings
between graphic paper, containerboard and value added specialty paper? Mill
closures? Will mills invest the new environment friendly energy equipment due
to environmental issues?
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