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An Introduction to HEDCO Company Hampa Energy Engineering & Design Company (April  2014) www.hedcoint.com 1

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Page 1: An Introduction to HEDCO Companyold.hedcoint.com/2012/Files/EN/HEDCO PRESENTATION... · AVEVA Schematic‐3D Integrator HEDCO has recently improved the quality of its services to

An Introduction to HEDCO Company

Hampa Energy Engineering & Design Company

(April  2014)

www.hedcoint.com 1

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HEDCO at a Glance

HEDCO was founded with collaboration of HAMPA Engineering Corporation and a group of highly experienced and innovative engineers working extensively in oil, gas and petrochemical projects as EPC project managers and senior engineers in different disciplines.

With the available experience, HEDCO and its main shareholder (HAMPA), which has strong background in the field of construction of petrochemical plants, are quite capable to handle large scale EPC projects.

HEDCO is certified as Level 1 Consulting company by MPO of Iran in the field of Oil, Gas & Petrochemical.

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HEDCO Quality System

Compliance of HEDCO quality management system with the requirements of ISO-9001, ISO-14001, ISO-18001 & ISO-29001 have been certified by TÜV Nord CERT GmbH.

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HEDCO Organization

HEDCO has a work oriented organization consisting of different directorates: Marketing & Business Development Financing Information & Communication Technology (ICT) Projects

Project Management Planning Procurement QA/QC HSE

Engineering Process Piping Civil Mechanical Machinery Electrical Instrumentation

Site Supervision

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HEDCO Field of ActivitiesBased on the priorities and according to the articles written in establishment announcement, the company's field of activities is the industrial projects (mainly oil, gas and petrochemical branch) including:

Market Study Feasibility Study Project Management (General Contracting) MC) Process Selection License & Know How Arrangement Plant Optimization Engineering Procurement services (order issue , expedite , Inspection , delivery) Construction & Construction Supervision Site Technical Assistance

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HEDCO ICT GroupIn HEDCO, ICT is not simply as a tool but as a glorious work media.In this respect , extensive investment & effort is made in information & communication technology and HEDCO has installed communication infrastructure (HTMS) in the company which is targeted to be: Total Project Task & Phases Coverage (EPC Integrated) Taylor Made to Best Practice Work Flow definable Web Based & Global Access Real time & On-Line Task Execution Transparency Hierarchical Information Access Paperless Document Distribution/Circulation Automatic Task Assignment , Expediting , Reporting & Progress

Measurement Correspondence Control User friendly to all users (Designers , Management , Client , Vendors)

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HEDCO Portal

Engineering

Construction

Procurement

General Systems

HEDCO TOTAL MANAGEMENT SYSTEM(HTMS)

HEDCOis proud ofits unique

Integrated Data Communication

&Management

Software Platform (HTMS).

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AVEVA Schematic‐3D Integrator

HEDCO has recently improved the quality of its services to the clients by hiring the AVEVA smart P&ID software module.

P&IDs (Piping & Instrumentation Diagram) are key documents that define the function of any equipment and object in the plant. They are a key part of the design activity and continue to be referenced and developed during the operation and maintenance phases.

AVEVA Diagrams provides a fast, efficient and effective solution for creating P&IDs diagrams. It has the added value that, as the diagram is constructed, data is created in a schematic model database. The design information can therefore be effectively managed, and easily accessed, by any engineer who requires the information and has the appropriate access rights.

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AVEVA smart P&ID

3D Modeling Design

Materials Take off

Construction Work Fronts

Automatic Data Sheet and

Index Generation

Smart Design Interference

Checking

HEDCO AVEVA Software

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HEDCO Projects 

a) Ammonia & Urea Projects1 ) Lavan Ammonia & Urea Plants

- Capacity(each) : 2050MT/D Ammonia - 3250MT/D Urea- Client(s) : Lavan Chemical Company- Location(s) : Assaluye- Scope: Grant of License, Basic & Detail Engineering, Procurement &Supply of Equipment , Construction, Erection ,Pre-Commissioning,Commissioning & Start-Up

2 ) Golestan , Zanjan & Lordegan Ammonia & Urea Plants- Capacity(each) : 2050MT/D Ammonia - 3250MT/D Urea- Client(s) : Golestan , Zanjan & Lordegan Petrochemical Companies- Location(s) : Golestan , Zanjan & Lordegan- Scope: Basic & Detail Engineering, Procurement Services

3 ) Pardis 3 Ammonia & Urea Plant - Capacity: 2050MT/D Ammonia - 3250MT/D Urea- Client : Pardis Petrochemical Company- Location: Assaluyeh

- Scope: Basic & Detail Engineering & Technical Procurement Services

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HEDCO Projects(cont.’d)

b) Other Process Projects

1 ) Fasa LDPE (Low Density Poly Ethylene)- Capacity: 300,000 TPY LDPE- Client : Fasa Petrochemical Company- Location : Fasa - Fars ProvinceBasic & Detail Engineering and Procurement Services

2 ) Parsian Gas Refinery (C2 Recovery & Fractionation)- Capacity: Boutan Sm3/day of Natural Gas- Client : Palayesh Parsian Sepehr Company- Locations: Mohr & Assaluyeh

- Scope: Basic & Detail Engineering and Procurement Services

3) Abadan Desalting Unit- Client : Abadan Oil Refinery- Locations: Abadan

-Scope: Basic &Detail Engineering, Procurement , Construction

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HEDCO Projects(cont.’d)

c) Utilities & Offsite

1) Zanjan Petrochemical Utility & Offsite-Client : Zanjan Petrochemical Co.- Location : Zanjan-Scope: Basic & Detail Engineering and Procurement Services

2) Lordegan Utilities & Offsite Plant-Client : Lordegan Urea Fertlizier Co.- Location : Lordegan-Scope: Extended Basic Engineering and Technical Assistance

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HEDCO Projects(cont.’d)

d) Cryogenic Storage Tanks1 ) Razi Third Ammonia Storage Tank- Capacity : 30,000 Tons- Client(s) : Razi Petrochemical Company (RPC)- Location(s) : Bandar Imam-Scope: Detail Engineering, Procurement & Construction,Commissioning & Start -up

2 ) Butane and Propane Storage Tanks for Parsian Gas Refinery (4 No.’s)- Capacity: 26,000 m3 each- Client : Palayesh Parsian Sepehr Company- Locations: Mohr & Assaluyeh

- Scope: Basic & Detail Engineering and Procurement Services

3 ) Lordegan Ammonia Tank- Capacity: 20,000 Tons- Client : Lordegan Petrochemical Company- Location : Lordegan- Scope: Basic & Detail Engineering and Procurement Services

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HEDCO Projects(cont.’d)

d) Cryogenic Storage Tanks (Cont.)4 ) Zanjan Ammonia Tank

- Capacity: 20,000 Tons- Client : Zanjan Petrochemical Company- Location : Zanjan- Scope: Basic & Detail Engineering and Procurement Services

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HEDCO Projects(cont.’d) 

e) Ammonia Reformers1) Pardis Ammonia Reformer Package-Client : Pardis Petrochemical Company- Location : Assaluyeh-Scope: Basic & Detail Engineering and Procurement Services

2) Zanjan Ammonia Reformer Package-Client : Zanjan Petrochemical Co.- Location : Zanjan-Scope: Basic & Detail Engineering and Procurement Services andConstruction Supervision

3) Razi Reformer Package ( Ammonia Plant 2)-Client : Razi Petrochemical Co.- Location : Bandar Imam-Scope: Detail Engineering and Procurement Services ( Consultant in revamping)

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HEDCO current Projects (cont.’d) 

f) Overseas Projects

1) Oman Raysut Terminal Revamp-Client : AL-QAEM Petro Projects & Services LLC- Main Owner : Oman Ministry of Oil & Gas- Location : Oman, Salalah Port- Scope: Engineering, Technical Procurement Services

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HEDCO Basic Engineering Experiences

• Basic Engineering of Urea Unit for : Golestan / Zanjan / LordeganPetrochemical Company

• Basic Engineering of Ammonia Unit for : Pardis Petrochemical Company (Pardis III Project)

• Basic Engineering of C2 Recovery Unit for : Parsian C2+ Recovery & Fractionation Project

• Basic Engineering of LDPE Unit for : Fasa Petrochemical Company

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Diploma , 18

Tech. Diploma ,  33

Engineer, 131

M.S, (Engineers) 69

B.S, 13

PHD,7

HEDCO Staff (High Education) (Print Date : April 2014)

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Process, 25

Instrumentation ,20

Electrical, 16

Piping, 37

Civil & Structure, 33

Mechanical , 20

Procurement, 7

Planning, 8

Machinery, 10

Quality, 6

Project Management Team 

, 22

ICT , 15

Marketing , Proposal & Contract, 5

Technology Division, 8

Human Resource, 1Document Center, 5

HEDCO Staff (Specialists)

(Print Date : April 2014)

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Hour Status‐HEDCO Assigned & Available Man(Print Date : April 2014)

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HEDCO Growth and Personnel Increase  

(Print Date : April 2014)

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HEDCO Hardware(Print Date : April 2014)

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Hardware List Item No. Hardware Quantity.

1 Personal Computer (PC) 2632 Notebook (Laptop) 683 Display - Additional LCD 534 Printer A4 305 Copier/Scanner A4 /A3 56 Color Printer A3, A4 17 Plotter B/W A0, A1, A2 28 UPS 149 Telephone (Panasoinc -KX-T665) 240

10 Telephone Center (Panasonic) 411 Tape Backup 212 Layer 3 Switches 413 Layer 2 Switches 1614 Wireless Routers 1115 NAS Server 216 NVR 117 Router 118 PRI Modem (Siemens) 219 IP Camera 22

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HEDCO Ammonia License

After many times performing the Basic and Detail engineering of Ammonia units, and acquiring complete knowledge about different methods of ammonia production process, HEDCO has developed and offered its specific method for production of Ammonia.Compared to existing Licenses, HEDCO License has advantages in: Plant’s Energy Consumption Installation Cost Operating Cost. Ease of Operation Less Proprietary

Equipment(Only Reactor Internal)

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HEDCO Technology Division – Cryogenic Storage Tanks

HEDCO has succeeded to achieve the complete know-how and specialties of engineering , material supply , fabrication and construction of cryogenic storage tanks (up to -50 deg. C). The company’s scope of work in this respect will be :

Mechanical design Thermal design Boil off rate Insulation Foundation Frost heave Roll over Cool down In tank pump

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HEDCO Technology Division – Ammonia Reformer

HEDCO acts as the vendor for the ammonia primary reformer which is a complex Fabrication on Site, Process-Mechanical Package. The company’s scope of work in this respect will be :

Thermal and Mechanical calculation,design and engineering

Preparation of P&ID and PFD Preparation of all necessary documents,

drawings , procedures and specification Thermal guarantee Performance Guarantee Site supervision for erection and

assistance for start up and commissioning

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Fired heaters

The heaters are being designed by theFRNC-5PC which is a Simulation Softwarespecially made for design of fired heatersand is used for majority of heater Vendors.

The heaters will be supplied prefabricated asmaximum as possible in shop , however , Basedon final dimensions and transportation limitationthe heaters may be delivered in multi-pieces to beassembled at site or final assembly may be doneat shop for final bolting of mating flanges at site.

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HEDCO amine (H-MDEA® for CO2 Removal)

HEDCO introduced its chemical admixture for CO2 Removal Process.

This Chemical can be used as an alternative for the available amines in the market but with improved properties.

The H-MDEA® has been successfully tested in the laboratories and pilot plant of Research Institute of Petroleum Industry (RIPI) in November 2013 and the respective assessment results is officially issued.

The consumers of H-MDEA® are the followings:

- Ammonia Production Plants- Ethane Recovery Units- Refineries (Gas Sweetening Units)- Sulphur Recovery Units

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HEDCO Renewable Energies Division

In light of limited energy and fossil fuel resources available to mankind, growing awareness for significant issues such as climate changes, environmental concerns about Greenhouse Gases & Carbon Emission Reduction Target (CERT) plans, the request for renewable energies such as Wind power are increasing in popularity.In order to respond to this market requirement and fulfill its global responsibilities, HEDCO has established its renewable energy division and has concentrated on the following fields:

Solar Energy Technologies (Solar Power Plants , Solar Electric Power Packages , Solar Thermal Energy Packages)

Wind Farms & Hybrid Wind-Hydropower Hydrogen & Fuel Cells Geothermal Biomass Incineration Power Plants

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SARIR (INTERNATIONAL ENGINEERING AND TRADING COMPANY)

In order to play a strong role in the global market, HEDCO has established SARIR, its Turkish sister company, which is active in the same field of activities as HEDCO ,concentrating on the procurementactivities of EPC projects as well asinternational marketing of HEDCOTechnologies for Catalytic Reformers,Cryogenic tanks , etc.

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www.hedcoint.comWeb site:

[email protected]: -E

Tel: (+98) 711- 2263181-90(+98) 711- 2136555

Fax: (+98) 711- 2263097

Thank You

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