AMPHENOL RADSOK®

RADSOK = RADIAL SOCKET

AMPHENOL RADSOK TECHNOLOGY

COST EFFECTIVE PRODUCTION WITH USE OF STAMPED AND FORMED TECHNOLOGY

FULLY AUTOMATED PRODUCTION

DEVELOPMENT FROM FLAT GRID, TWISTED INTO HYPERBOLIC GEOMETRY TO FORM A SOCKET CONTACT WITH UNIQUE CHARACTERISTICS.

GRID IS MADE OUT OF A CUBE ALLOY WITH A HIGH PRECISION STAMPING TECHNOLOGY

STAMPED GRID

TWISTED GRID

LARGE CONDUCTIVE WIPE AREA!!

AMPHENOL RADSOK TECHNOLOGY KEY BENEFITS

HIGH RELIABILITY AND DURABILITY (10K TO 200K CYCLES)

HIGH CURRENT RATING

LOW MATING FORCE

LOW CONTACT RESISTANCE

LOW VOLTAGE DROP

LOW TEMPERATURE RISE

SMALL DIAMTER

SELF CLEANING CONTACT

ABSORBS VIBRATION DUE TO CUBE GRID

HIGH CONTACT COVERAGE, IP TO 65%

AMPHENOL RADSOK TECHNOLOGY COMPARED WITH COMPETITION

SMALL CONDUCTIVE AREA THIN INTERSTITIAL CONCUCTIVE ELEMENT

LARGE CONDUCTIVE SURFACE AREA RUBUST INTERSTITIAL CONDUCTIVE ELEMENT

AMPHENOL RADSOK WELDING TECHNOLOGY QUALITY

AMPHENOL RADSOK SUPERTWIST

4.8mm Std 3.6mm ST 3.6mm STD

AMPHENOL RADSOK CONTACT SIZE AND CURRENT RATING

PIN DIAMTER CURRENT RATING AT 25C CURRENT RATING AT 85C

2,4 MM 60A 35A

3,0 MM 100A 60A

3,6 MM 120A 80A

5,7 MM 160A 120A

6,0 MM 160A 120A

8,0 MM 300A 200A

9,1 MM 350A 250A

10,0 MM 450A 300A

10,3 MM 500A 350A

11,1 MM 750A 500A

12,0 MM 750A 500A

14,0 MM 900A 600A

18,0 MM 1100A 750A

23,0 MM 1600A 1200A

AMPHENOL RADSOK CONTACT SIZE AND CURRENT RATING

AMPHENOL RADSOK MAIN INTERCONNECT SOLUTIONS

SURLOK®

RADLOK®

BATTERY JUMPER

BOARD LEVEL (RADSERT®, PGY®, POWERBLOK®)

AMPHE-PD®

SP3

AMPHE-PP®

AMPHE-GTR®

AMPHE-PUSH-PULL

AMPHE-POWER®

E-POWER®

VORTEX®

STARLINE®

NEPTUNE®

TMPC®

RACK&PANEL

AVAIALBLE SIZES

3.6MM, FOR 10SQMM CABLE

5,7MM, FOR 16SQMM CABLE

5.7MM, FOR 25SQMM CABLE

8.0MM, FOR 35SQMM CABLE

8,0MM, FOR 50SQMM CABLE

10,3MM, FOR 50SQMM CABLE

10.3MM, FOR 70SQMM CABLE

14,00MM, FOR 95SQMM CABLE

14,00MM, FOR 120SQMM CABLE

USE WITH SUR-LOK™ MATING PIN FOR LOCKING

USE WITH STANDARD STRAIGHT PIN FOR NO LOCKING

PLASTIC PROTECTION CAP

COMMON COPPER ALLOY CONTRUCTION

HIGH CURRENT RATINGS AND MEETS ROHS STANDARDS

EASY FIELD INSTALLABLE WITH COLLER CODED CRIMP DIES (PANDUIT, BURNDY AND T&B)

SURLOK®

OVERMOLDED SOLUTION

BATTERY CLAMP SOLUTION

CONTACT TERMINATION

THROUGH HOLE PANEL MOUNT

SURLOK® SPECIALS

USE WITH RADLOK™ MATING PIN FOR LOCKING ACTIVE PINLOK TYPE

USE WITH STANDARD STRAIGHT PIN FOR NO LOCKING

OVERMOLDED PLASTIC PROTECTION CAP WITH INTEGRATED LOCKING MECHANISM

COPPER FUSIONLUG WITH INTEGRATED RADSOK R4

HIGH CURRENT RATINGS AND MEETS ROHS STANDARDS

PRE-ASSEMBLED AND SUPPLIED WITH CABLE

AVAILABLE ALSO WITH EXPOSED CRIMP BARREL FOR CUSTOMER TERMINATION

RADLOK®

AVAIALBLE SIZES

3.6MM, FOR 10SQMM CABLE

5,7MM, FOR 16SQMM CABLE

5.7MM, FOR 25SQMM CABLE

8.0MM, FOR 35SQMM CABLE

8,0MM, FOR 50SQMM CABLE

10,0MM, FOR 50SQMM CABLE

10.0MM, FOR 70SQMM CABLE

10.0MM, FOR 95SQMM CABLE

12,00MM, FOR 95SQMM CABLE

12,00MM, FOR 120SQMM CABLE

RADLOK®

OVERMOLDED PLASTIC PROTECTION

COPPER FUSIONLUG WITH INTEGRATED RADSOK R4

HIGH CURRENT RATINGS AND MEETS ROHS STANDARDS

PRE-ASSEMBLED AND SUPPLIED AS IUSOLATED BUSBAR

CAN BE SUPPLIED WITH RADSOK SIZE 2,4MM UP O 14MM

ALLOWS HIGH TOLLERANCES ON SHORT CABLES OF BIG SIZES

BATTERY CELL JUMPER – POWER-PLY

POWERLOK OVERMOLDED

POWER CONNECTOR FOR HEV APPLICATIONS

1 POLE WITH KEYING FEATURE

INTEGRATED HVIL (HIGH VOLTAGE INTERLOCK)

STRAIGHT AND RIGHT ANGLE

SECONDARY LOCKING FEATURE

CABLE SIZES: 16SQMM/35SQMM35SQMM/50SQMM/70SQMM/95SQMM/120SQMM

POWERLOK CONNECTORIZED – CUSTOMER INSTALLABLE

POWER CONNECTOR FOR HEV APPLICATIONS

1, 2 AND 3 POLE DC

INTEGRATED HVIL (HIGH VOLTAGE INTERLOCK)

STRAIGHT AND RIGHT ANGLE

SECONDARY LOCKING FEATURE

CABLE SIZES: 35SQMM/50SQMM/70SQMM

POWERLOK CONNECTORIZED - 4MM 2 AND 3 WAY FOR AUXILARY POWER

POWER CONNECTOR FOR HEV APPLICATIONS

2 AND 3 POLE

INTEGRATED HVIL (HIGH VOLTAGE INTERLOCK)

STRAIGHT

SECONDARY LOCKING FEATURE

CABLE SIZES: 2,5SQMM/4,0SQMM/6,0SQMM/10SQMM

HEAVY-MATE POWER MODULES

INSERTS FOR MODULES RECTANGULAR CONNECTOR

CRIMP AND BUSBAR

SIZE 6 AND 10MM

HIGH CURRENT RATINGS

6,0MM RADSOK® (140 AMP)

10,00MM RADSOK® (250 AMP)

HEAVY-MATE FLOATING SOLUTION – (GUIDE-MATE)

RACK AND PANEL BLIND MATING POWER CONNECTION

INSERTS FOR MODULES RECTANGULAR CONNECTOR

UP TO 3MM TOLLERANCE COMPENSATION DURING MATING

BOARD-LEVEL

RADSERT®

CONFORMING SLEEVE INTERFACE TO PCB

SOLDER OR PRESSURE, ROHS COMPLIANT

2.4MM RADSOK® (35 AMP AT 85C)

3.6MM RADSOK® (80 AMP AT 85C)

4,8MM RADSOK (100 AMP AT 85C)

6,0MM RADSOK (120 AMP AT 85C)

POWERBLOK®

COMPLIANT PIN INTERFACE TO PCB

SOLDERLESS ROHS COMPLIANT

2.4MM RADSOK® (35 AMP AT 85C)

3.6MM RADSOK® (80 AMP AT 85C)

RADSTACK®

COMPLIANT PIN INTERFACE TO PCB

SOLDERLESS ROHS COMPLIANT

2.4MM RADSOK® (35 AMP AT 85C)

3.6MM RADSOK® (80 AMP AT 85C)

4,8MM RADSOK (100 AMP AT 85C)

5,7MM RADSOK (120 AMP AT 85C)

BOARD-LEVEL

PGY-POWER®

HORIZONTAL POWER CONTACT FOR BOARD TO BOARD/BUSBAR

SOLDER, ROHS COMPLIANT

HIGH CURRENT RATINGS

2,5MM RADSOK (40 AMP)

3.6MM RADSOK® (70 AMP)

5,7MM RADSOK® (120 AMP)

RADFIN®

HORIZONTAL POWER CONTACT FOR BOARD TO BOARD/BUSBAR

SOLDER, ROHS COMPLIANT

HIGH CURRENT RATINGS

8,0MM RADSOK (200AMP RATED)

MINIMAL SPACE CLAIM ON PCB

WIRE TO BOARD

HORIZONTAL POWER CONTACT FOR BOARD TO WIRE

SOLDER, ROHS COMPLIANT

HIGH CURRENT RATINGS

2,5MM RADSOK (40 AMP)

3.6MM RADSOK® (70 AMP)

BOARD-LEVEL - RADSERT

BOARD-LEVEL RAD-FIN

Co-planar Orthogonal Right angle/Bulk head mate

BOARD-LEVEL

BOARD-LEVEL

AMPHE-PD®

2 WAY 80A WITH 3,6MM RADSOK

2 WAY 120A WITH 5,7MM RADSOK

STRAIGHT CRIMP PLUG

BUSBAR RECPETACLE

PCB RECEPTACLE

CRIMP RECEPTACLE

IP2X UNMATED AND IP44 MATED

Contacts 2 Mounting cable side Crimp Mounting receptacle side Crimp, PCB, busbar UL voltage rating 250VDC UL current rating 69A CSA current rating 55A Current rating 80A at 85C and 125A at 20C Surge current 200A for 40s, 500A for 2s, 1000A for 0,2s Operating voltage 600VDC Dielectric withstand voltage 1500VDC IP rating in mated condition IP40 IP rating in unmated condition IP2X (according to IEC60259) Contact resistance < 0,25 mΩ Operating temperature IEC60512 -40 to +125C Plastic material UL-V0 Mating cycles 100 UL1977 and CSA E115497

AMPHE-PD® 3,6MM

AMPHE-PS3

1 WAY 120A WITH 5,7MM RADSOK - MIL-5015 DERIVATIVE

STRAIGHT CRIMP PLUG

INLINE RECPETACLE CRIMP

PANEL RECEPTACLE CRIMP OR BUSBAR

IP67 MATED

AMPHE-PP

3/4/5 WAY 80A AC POWER SUPPLY OR OUTPUT CONNECTOR WITH PE FMLB WITH 3,6MM RADSOK

REVERSE BAYONET LOCKING MECHANISM

STRAIGHT CRIMP PLUG/SCREW PLUG

PANEL RECEPTACLE CRIMP

IP2X UNMATED AND IP67 MATED

AMPHE-GTR®

4/5 WAY 120A AC POWER SUPPLY CONNECTOR WITH PE FMLB WITH 5,7MM RADSOK

REVERSE BAYONET LOCKING MECHANISM

STRAIGHT SCREW CONTACT FEMAL PLUG

PANEL RECEPTACLE SCREW TERMINATION

IP67 MATED

UL APPROVED

AMPHE-PUSH PULL

SINGLE WAY POWER CONNECTOR

PUSH PULL LOCKING MECHANISM

STRAIGHT CRIMP PLUG

PANEL RECEPTACLE CRIMP OR BUSBAR TYPE

IP2X UNMATED AND IP6K9K MATED

COLOR CODING AND MECHANICAL KEYING

120-500A CURRENT RATING AT 85C

RT-HP (RT360 POWER SOLUTION)

SINGLE WAY POWER CONNECTOR

BAYONET LOCKING BASED ON 26482

COMMON MARKET INTERFACE WHICH IS SUPPLIED FOR DATA INSERT.

IP2X UNMATED AND IP6K9K MATED

MECHANICAL KEYING

80-300A CURRENT RATING AT 85C

AMPHE-POWER®

CIRCULAR CONNECTORS WITH RADSOK CONTACTS

MIL-C-5015 DERIVATIVES

VG95234 COMPLIANT

MATEBLE WITH STANDARD PIN CONTACTS

HIGH CURRENT RATINGS

SPACE AND WEIGHT SAVING

LOWER INSERTION FORCE

490 INSERTS, WITH MANY POWER OPTIONS

IP2X, IP67

UL LISTED

REVERSE BAYONET LOCKING THREADED LOCKING PUSH PULL LOCKING

AMPHE-POWER® COMPARISON WITH STANDARD CONTACTS

MIL CONTACT SIZE

MIL5015/VG95234 STANDARD RADSOK

WIRE SIZE

CURRENT RATING AT 20°C

CURRENT RATING AT 85°C

CURRENT RATING AT 20°C

CURRENT RATING AT 85°C

12 (2,4MM RADSOK) 41 A 23 A 63A 35A 2,5- 6,0 MM²

8 (3,6MM RADSOK) 73 A 46 A 120A 80A 6,0-16 MM²

4 (5,7MM RADSOK) 135 A 80 A 160A 120A 25 MM²

1/0 (9,1MM RADSOK) 245 A 150 A 300A 250A 35-50 MM²

E-POWER® 200

HEV INTERCONNECT SYSTEM WITH 8MM RADSOK® POWER CONTACTS

2 WAY POWER+ HVIL

3 WAY POWER+ HVIL

OPERATING VOLTAGE : 1.000V

MAX OPERATING CURRENT AT 85C : 210A (WITH 50MM² CABLE) – 175A DIN DERATED

MAX OPERATING CURRENT AT 25C : 300A (WITH 50MM² CABLE) ) – 240A DIN DERATED

OPERATING TEMPERATURE : -50C TO +125C

IP RATING UNMATED : IP2X

IP RATING MATED : IP67/IP6K9K

CONTACT TERMINATION : BUSBAR OR CRIMP

CABLE SIZE : 25-50MM²

EMI SHIELDING FOR INDIVIDUAL CABLE : YES

E-POWER® 400

HEV INTERCONNECT SYSTEM WITH 11,1MM RADSOK® POWER CONTACTS

2 WAY POWER+ HVIL

3 WAY POWER+ HVIL

OPERATING VOLTAGE : 1.000V

MAX OPERATING CURRENT AT 85C : 550A (WITH 95MM² CABLE) – 450A DIN DERATED

MAX OPERATING CURRENT AT 25C : 750A (WITH 95MM² CABLE) – 600A DIN DERATED

OPERATING TEMPERATURE : -50C TO +125C

IP RATING UNMATED : IP2X

IP RATING MATED : IP67/IP6K9K

CONTACT TERMINATION : BUSBAR OR CRIMP

CABLE SIZE : 50-95MM²

EMI SHIELDING FOR INDIVIDUAL CABLE : YES

E-POWER®

E-POWER®

VORTEX®/RIGLOK ®

SINGLE WAY POWER CONNECTOR 800A

SHELL SIZE 36 OR 40

REVERSE BAYONET LOCKING MECHANISM

STRAIGHT CRIMP PLUG

PANEL RECEPTACLE CRIMP OR BUSBAR TYPE

IP2X UNMATED AND IP6K9K MATED

COLOR CODING AND MECHANICAL KEYING

800A CURRENT RATING AT 85C

2500V RATING

120-400SQMM CABLES

STARLINE & STARLINE EX WITH RADSOK®

CIRCULAR CONNECTORS WITH RADSOK CONTACTS

STARLINE CONNECTORS WITH POWER RADSOK CONTACTS

300 DAYS SALT SPRAY

DEDICATED FOR THE OIL&GAS MARKET AND HEAVY DUTY MILITARY

HIGH CURRENT RATINGS (35-1500A)

LOWER INSERTION FORCE

UP TO 500SQMM CABLE

IP67, IP68-10MT

UL LISTED, ATEX, IECEX, AEX

TMPC®

AC POWER SUPPLY SINGLE PIN CONNECTORS WITH RADSOK CONTACTS

1500A CURRENT RATING

DEDICATED FOR THE OIL&GAS MARKET AND HEAVY DUTY MILITARY

LOWER INSERTION FORCE

COLOR CODING

IP67

UL LISTED

UP TO 500SQMM CABLE

RACK & PANEL FLOATING SOLUTIONS

2 X 200 AMP PLASTC LOW COST

2 X 120 AMP + PILOT PLASTC LOW COST 6 X 350A RADSOK CONTACTS

2 X 600 AMP + 8 SIGNAL

AMPHENOL RADSOK APPLICATION PICTURES

AMPHENOL RADSOK APPLICATION PICTURES

AMPHENOL RADSOK APPLICATION PICTURES