what's next for rtu2020 & experion scada
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2015 Honeywell Users Group
Europe, Middle East and Africa
What's Next for RTU2020 & Experion SCADA
Paul Vellacott
3 © 2015 Honeywell International All Rights Reserved
Honeywell Solution Offering
End to End Solution
Experion PKS
Integrated with..
RTU2020Ready-To-Use
RTU2020
Process Controller,
I/O & EFM
Instruments, Camera, Radio,
FDAP….
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Perfect Vision, 20/20 Vision with RTU2020
75º70º
Honeywell RTU2020 Process Controller
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The Physical Detail...
1 2
3
4
5
7DIN Rail Mount
Honeywell RTU2020 Process Controller
R1101. 24 Vdc Power Input
2. RS485 Ports x 2
3. RS232 Ports x 2
4. Ethernet Ports x 2
5. Onboard I/O (qty 28)
6. SD Card Slot
7. Status LEDs
8. Expansion I/O
Connector
9. Control Processor Module
9
6
8
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RTU2020 I/O Modules
Mixed I/O, 28 channels
Mixed I/O, 28 channels
Mixed I/O, 28 channels
R110
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Using Expansion I/O Modules
1. Controller
2. I/O module
3. Right end plate
4. Left end plate
1 2
3
4 3
CAT 5
24Vdc
R110
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Configuring Expansion I/O R110
IOMsBound variable:
complex data type
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Perfect, 20/20 Vision with RTU2020
75º70º
Harsh Environment Specifications
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Harsh Environment Specifications
•-40ºC to 75ºC -40 to 167ºF
•Conformal Coating – G3
•Hazardous Locations‒FM/CSA Class I Div 2
‒ATEX Zone 2
‒ IECEx Zone 275º
70º
R110
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Perfect, 20/20 Vision with RTU2020
HART enabled I/O Channels
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28 Channels of Mixed I/O per Module
Onboard with Controller or as Expansion I/O
CPM IOM
R110
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All Onboard: No Special Modules or Extra Hardware
FDM
Experion
HA
RT
IP
HART
AI
AO
CMD48CMD03
SV Logic
Common
Alarm
PID
RTU2020 and HART
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Perfect, 20/20 Vision with RTU2020
Efficient Wiring and Configuration
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To change an RTU on-site
• Reduce exposure in hazardous environments
• Reduce production downtime
After
5 min
Before
45 min
Less Errors – Saves Time
Efficient Field Wiring & Cabinet Assembly
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Efficient Configuration with RTU Builder
• IEC 61131-3 Programming‒ Ladder Program
‒ Function block program
‒ Structured text
‒ Instruction List
‒ Sequential Function Chart
• Intuitive Work Flows
• Online Diagnostics
• Datalog Upload
• Firmware Upgrades‒ over slow networks
R110
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Intuitive RTU Builder R110
Task DrivenIntuitive
User Interface
Multi versionFirmwareSupport
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Bulk Datalog Upload
Scripted bulk recovery of datalogs
R110
Alternative to DNP3 based history recovery
Remote recovery of
data
For use in external systems
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Perfect, 20/20 Vision with RTU2020
Modern Processor
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Modern Processor
Future Proof for Advanced Features
667 MHz Dual Core ARM® Cortex™-A9
Ready for ‒ Wireless I/O
‒ Redundant Controller
Other popular RTUs:
‒ 32 MHz Single core
‒ 256 MHz Single core
‒ 33 MHz Single core
‒ 150 MHz Single core
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Use Wireless I/O
Reduce Capital Cost - Increase Safety - Reduce Site Time
R120
Expensive Duct Worklaid at site
Cabling at Risk
… Expensive
… Difficult
… At risk of damage
… On pre-built skids
separate to controller
… where ‘wiring’ is
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RTU2020 Wireless I/O
Less Hardware‒ No extra modules
‒ Less spares
‒ More reliable
Single Configuration Tool ‒ Hardwired & wireless I/O
‒ No address mapping
‒ Firmware management
‒ Remote configuration &
management
Integrated - No Specialised Modules
… On board
R120
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Configuring Wireless I/O
Configure & Commission in 1 tool
R120
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RTU2020 Redundant Process Controller
The Physical Detail...
1. 24 Vdc Power Input x 2
2. RS485 Ports x 2
3. RS232 Ports x 2
4. Ethernet Ports 2 / CPM
6. SD Card Slot
7. Status LEDs
8. Expansion I/O
Connector
9. Control Processor Module x 2
1
3
4
9
7DIN Rail Mount
94
1
8
66
2
R120
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RTU2020 Redundant Process Controller
500 I/O Channels across 30 I/O Modules
Mixed I/O, 28 channels
Mixed I/O, 28 channels
R120
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Multi Well PadsOne controller with many wells
…better availability
…more uptime
… less eggs in one basket
… when you require
Pipeline Compressor Station
High availability required
Pipeline Pump StationHigh availability required
R120Use a Redundant Controller
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Controller Redundancy Methods
Redundancy Simplified
Oth
er
RT
Us
I/O Rack
Switch
PanelCP
U1
CP
U2
PS
PS
Co
mP
S
Switch
Switch
RT
U2020
R120
• CPU Rack
‒ 2 x CPU
‒ 2 x Power supply
‒ 1 x CPM Red Chassis
‒ 1 x Switch Panel
‒ 2 x Switch cable
• I/O Rack
‒ 1 x CPU
‒ 1 x Power supply
‒ 1 x IO Chassis
‒ I/O Modules as required
• Others
‒ 2 x Switches
‒ Network cables
• 1 x Redundant Controller
• Expansion I/O Modules as
required
• 1 x right end plate
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Configuring Redundant Controller
No Complicated Programming
R120
Select Controller Type:
Non-Redundant
Or
Redundant
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Perfect, 20/20 Vision with RTU2020
Flow Calculations
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Gas & Liquid Flow Calculations
Now verified to AER Directive 17
Standards Library Description
AGA
AGA 3 Orifice Meter
AGA 5 Volume to Energy Calculation
AGA 7 Turbine Meter
AGA 9 Ultrasonic Meter
AGA 8 Gas Compressibility
AGA 11 Coriolis Metering
API
API 11.1 Volume Correction Factors
API 11.2.2/M Compressibility Factors
API 11.2.4 Temperature Correction
API 11.2.5 Correction Factor for pressure
ISO
ISO 6976Natural gas: calorific value, density,
relative density and Wobbe Index
ISO 5167Pressure differential devices such
as orifice plates and venturisR110
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Gas Meter Run
API 21.1 Compliant
R110
• RTU Builder 5 step ‘wizard’‒ Orifice
‒ Turbine
‒ Ultrasonic
‒ Coriolis
• 4 meter runs per RTU
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Meter Run Data via Enron Modbus
All API 21.1 Compliant
Meter Data Collection StatusIn Station
EFM
RepositorySCADA
Interface
Experion
Server
Monitoring
& Control
RTU2020
EFM
Experion
StationGas
Management
R430
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HMI Design Alarm Management Distributed System Architecture
Virtualization Solutions Radically Simplified Configuration Superior Operator Experience
Experion SCADA
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EFM Protocols with EFM Export Option
• EFM Protocols‒ Enron Modbus
‒ Flow-X EFM
‒ Bristol Babcock EFM
‒ Omni
‒ Emerson ROC
‒ ABB TotalFlow
• Export to:‒ FlowCal (CFX files) or
‒ CSV file
• Support for Gas & Liquids EFMs‒ Gas: API 21.1
‒ Liquids: API 21.2
One System to Collect All Data
SCADA
Interface
Experion
Server
Monitoring
& Control
Electronic Flow Meter
Experion
StationGas
Management
EFM Repository
•Transaction records
•Audit Events
•Configuration
CFX / CSV
export
Transaction record collection integratedinto polling engine
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• Multiple people working on the same
server at the same time
• Up to 12 concurrent Users
• A ‘LEAP’ enabler
• Management of Change‒ Logging and reporting of SCADA point
changes
Supports API 1168: Recommended Practice for Pipeline Control Room Management
Quick Builder Concurrent Users
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• For custom displays‒ HMI Web Display Builder
‒ New display repository
Version control
Check in, check out
• Supports API 1168:
Recommended Practice for
Pipeline Control Room
Management
Inbuilt Management of Change of the HMI
Display Builder MOC
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User Defined Parameters
New types:“Scanned – Analog”“Scanned – Status”
Config for this parameter
Use case: Motor Status
Use case: Flag arrays
Use case: PLC PID Loop
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PLC Configuration Options such as PID Tuning
User defined
scanned
parameters on an
Analog point
Example Use Case: PLC PID Loops
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IEC 61850 SCADA Interface
Experion’s Integrated Electrical Automation Solution
Thursday 09:55 – 10:40 Venecia
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IEC 61850 SCADA Interface, update
• Enhanced Configuration‒ History & Trend config
‒ Import/Export bulk build
‒ IED cloning bulk build
• Alarm and SOE on same
point
• Selective Report Enable
• Field Timestamp on events
• Q3 2015 update:‒ Edition 2 support
‒ Single Line Diagrams from
SCD files
‒ Experion PRP driver
Protectio
n Relay TMUIntelligent
breaker
Clone
R431
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HMI Design Alarm Management Distributed System Architecture
Virtualization Solutions Radically Simplified Configuration Superior Operator Experience
Experion SCADA
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