what the quality engineer needs to know about vibration testing part1of3

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Wayne will sample, in 3 hours, his 3-day course. In the 3 hours, he will introduce the concept of resonant behavior of a wide range of structures (the Tacoma Narrows Bridge down to electronic circuit boards). Laboratory vibration tests on samples determine whether product design and manufacture have avoided or at least lessened resonant responses. Wayne will introduce sinusoidal as well as random vibration test standards. He will show, by slides and video clips, how we perform those standard tests by means of (1.) EH or electrohydraulic or servohydraulic shaker systems and (2.) ED or electrodynamic shaker systems, including their power amplifiers and their controllers. Part 1: How does in-service vibr damage hardware? Animation of card flexing; show chip with damaged ball grid. Why is such weakness important to QE? How do we measure in-service vibr? Why re such measurements important to QE? Seismic & Land vehicles & Ships will use on-board accelerometer sensors & recorders; explain what accelerometer is, where place, how electrical signal is on-board recorded for later study, data becomes test spec. Air vehicles on-board accelerometer sensors & telemetry much the same but record to higher frequencies and telemeter signals to ground for recording, study & becomes test spec.

TRANSCRIPT

What the Quality Engineer y gneeds to know about Vibration Testing

Part 1 of 3Part 1 of 3

Wayne Tustin©2011 ASQ & Presentation Wayne Tustin

Presented live on Sep  06th, 2011

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

ASQ Reliability DivisionASQ Reliability Division Short Course SeriesShort Course SeriesThe ASQ Reliability Division is pleased to present a regular series of short courses 

featuring leading international practitioners, academics and consultantsacademics, and consultants.

The goal is to provide a forum for the basic andThe goal is to provide a forum for the basic and continuing education of reliability 

professionals.

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  September  6,  2011  

Wayne’s  2005  text  

Figure 1-4 Naval Helicopter in Flight

courtesy US Navy

Figure 14-18 “Four Poster” Shaking for Buzz, Squeak and Rattle Investigation

Figure 1 Resonance can be Fun!

Courtesy Fotosearch

forcing  frequency  ff    

natural  frequency  fn  

ff  =  fn  

Figure  2  

Figure  3  

Figure  4  

Figure  5  

Figure  6  

Make  sure  your  designers      

DON’T  STACK  THEIR  RESONANCES!  

Resonances?  

Natural  frequencies?  

What  is  Wayne  talking  about?  

Figure  2  

Figure 7

Video Clip 10-5 Second Mode Bending

Figure 8 Stroboscopic light

courtesy Monarch Instrument

Video Clip 10-6 Second Mode, with Strobe

Video Clip 10-7 Sprinkling Salt to Identify Nodes

Video Clip 10-8 Salt Migrates to Two Nodes

Video Clip 10-9 Arrows Identify Nodes

Video Clip 10-10 More Salt, Seeking More Resonances

Video Clip 10-11 Three Nodes means Resonance #4

Video Clip 10-12 More Salt, Seeking More Resonances

Figure 10 8 Nodes, 9th Mode

Video Clip 20-6 Detroit Street

Figure 10 Card Cage

courtesy John Starr

Animation 10-1

Figure 11 Underneath a chip

In  service,  don’t  let  it  receive  much  excita7on  at  174,  258  or  341  Hz.  

DON’T  STACK  YOUR  RESONANCES!  

More  commonly,  your  know  the  fns  of  your  customer’s  hardware.  

If  you  don’t  know,  ask  him.  

Tell  your  PWA  designers  to  avoid  those  frequencies.  

Shake  test  the  PWA.  

Make  sure  your  designers      

DON’T  STACK  THEIR  RESONANCES!  

courtesy Endevco

Figure 12

Figure 13 Compression Piezoelectric Accelerometer

Figure 14 Data Acquisition Front-end

Courtesy Dewetron America, Inc.

Courtesy  Sound  &  Vibra7on  magazine  

Figure  15  

g2/H

z

frequency - Hz

Figure  16  

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  

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