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Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322AC/DCPower Pulse 402AC/DC
502AC/DC
Instruction manual
ENG
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WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
2
ENGLISH
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Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
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ENGLISH
INDEX1 INTRODUCTION .......................................................................................................................................... 41.1 INTRODUCTION .......................................................................................................................................... 5
2 INSTALLATION .......................................................................................................................................... 62.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK ...................................................................... 62.2 FRONT PANEL ............................................................................................................................................. 62.3 REAR PANEL ............................................................................................................................................... 72.4 PREPARING FOR MMA WELDING ............................................................................................................. 82.5 PREPARING FOR TIG WELDING ............................................................................................................... 9
3 USER INTERFACE .................................................................................................................................... 10
4 UNIT POWER-UP ...................................................................................................................................... 13
5 RESET (LOAD FACTORY SETTINGS) ..................................................................................................... 14
6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) ......................................................... 15
7 ALARM MANAGEMENT ........................................................................................................................... 18
8 MMA WELDING ........................................................................................................................................ 208.1 TIG WELDING/GOUGING - FIRST LEVEL MENU .................................................................................... 208.2 MMA /GOUGING WELDING -SECOND LEVEL MENU ............................................................................. 218.3 MMA WELDING - SPECIAL FUNCTIONS ................................................................................................. 23
9 TIG WELDING ........................................................................................................................................... 249.1 TIG WELDING - FIRST LEVEL MENU ...................................................................................................... 249.2 TIG WELDING - SECOND LEVEL MENU ................................................................................................. 289.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU ................................................................................. 329.4 TIG AC WELDING - SPECIAL FUNCTIONS MENU .................................................................................. 35
10 TORCH TRIGGER PROCEDURE ............................................................................................................. 3910.1 2 STROKE SPOT - Q-SPOT FUNCTION .................................................................................................. 45
11 JOBS MANAGEMENT .............................................................................................................................. 5111.1 SAVING A JOB ........................................................................................................................................... 5111.2 DELETING A JOB ...................................................................................................................................... 5211.3 LOADING A JOB ........................................................................................................................................ 5311.4 SELECTING JOBS USING THE TORCH BUTTONS ................................................................................ 53
12 TECHNICAL DATA .................................................................................................................................... 5412.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 5412.2 CRUISER 402 AC/DC - POWER PULSE 402 AC/DC................................................................................ 5512.3 CRUISER 502 AC/DC - POWER PULSE 502 AC/DC................................................................................ 56
13 ELECTRICAL DIAGRAM .......................................................................................................................... 5713.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 5713.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC.................................................................. 6313.3 “REMOTE 1” CONNECTOR ...................................................................................................................... 6813.4 “IR” CONNECTOR ..................................................................................................................................... 6813.5 TORCH CONNECTOR (front panel) .......................................................................................................... 6813.6 REMOTE CONTROL CONNECTOR (back panel)..................................................................................... 68
14 SPARE PARTS .......................................................................................................................................... 6914.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC................................................................................ 6914.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC.................................................................. 71
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Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
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1 INTRODUCTION
IMPORTANT!This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied separately from this handbook before installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in the "General prescriptions for use”.
If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!This pictogram warns of danger of death or serious injury.
WARNING!This pictogram warns of a risk of injury or damage to property.
CAUTION!This pictogram warns of a potentially hazardous situation.
INFORMATIONThis pictogram gives important information concerning the execution of the relevant operations.
Thissymbolidentifiesanactionthatoccursautomaticallyasaresultofapreviousaction. Thissymbolidentifiesadditionalinformationorareferencetoadifferentsectionofthemanualcontaining the associated information.
§ Thissymbolidentifiesareferencetoachapterofthemanual.*1Thesymbolreferstotheassociatednumberednote.
NOTES
Thefiguresinthismanualarepurelyguidelineandtheimagesmaycontaindifferenceswithrespecttotheactualequipmenttowhichtheyrefer.
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1.1 INTRODUCTION
ThisprofessionalandruggedweldingpowersourceforDCMMAandTIGweldingwithexceptionalarccharacteristics isdesignedtooperate inharshenvironmentalconditions in thefieldsofprofessionalmaintenance,shipyardsandoffshore,buildingconstructionandheavyfabrication.TheARCAIRfunctionallowsperfectde-seamingwithcarbonelectrodesofupto10mmindiameter.Upto6mmdiameterelectrodeweldingispossibleinMMA.InMMAweldingtheHotStartandArcForcefunctionsareadjustableandtheyallowimprovedarcstrik-ing,aflatterbeadandmoreuniformweld.TheAntiStickingfunctionmakesitpossibletodetachtheelectroderapidlyfromtheworkpieceintheeventofaccidentalsticking.Theparameterspre-setintheDCTIGpulsedsynergiccurvesimplifyweldingbyregulationexclusivelyofthecurrent.ThecurrentisadjustablealsofromtheUp-Downtorch.Thesimplyandintuitiveinterfaceallowshighprecisionadjustmentswith50storableprograms.Thewide rangeofadjustablepulsed frequency incombinationwith thecomplementaryparameters(basecurrentanddutycycle)makesitpossibletoweldinslowandfastpulsedmode.Thankstoitsmodularconfiguration,thepowersourcecanbeconfiguredforMIG/MAGweldingbyadd-ingawirefeedunit,extension,and,ifrequired,acoolingunitandpowersourcetransporttrolley.
Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonforafixedperiodoftimeaccordingtoweldingconditions.
Thefanisnonethelesscontrolledbyspecificthermalsensorsthatguaranteeacorrectcoolingofthe machine.
Accessories/ancillary devices that can be connected to the unit:-UP/DOWNtorchortorchwithpotentiometertoadjusttheweldingcurrentfromadistance.-Manualremotecontrollerforremoteadjustmentoftheweldingcurrent.-Foot-pedalremotecontrollerforTIGtorcharcstrikingandremoteadjustmentofweldingcurrent. ThemaximumandminimumvalueoftheTIPweldingcurrentcanbesetusingtheremotecontrolpedal.Ifbothremotecontrolsareconnected,theremotecontrolpedaltakesprecedenceovertheTIGUp/Downorpotentiometertorch.
-LiquidcoolergroupforTIGtorches.-Powersourcetrolley.
Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.
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2 INSTALLATION
DANGER!Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter“12TECHNICAL DATA” at page 54.Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.Connect/disconnectthevariousdeviceswiththemachineswitchedoff.
2.2 FRONT PANEL
1
7
8
2 3 4 5 6
○ Connectorforgasfeedhose:Torchpowersource[Item1]. ○ ConnectorforlogicsignalsofTIGtorch[Item2]. ○ Remotecontrollerconnector[Item3]. ○ TIGTORCHweldingsocket[Item4]. ○ Negativepoleweldingsocket[Item5]. ○ Positivepoleweldingsocket[Item6]. ○ WeldingpowersourceON/OFFswitch.Item7]. ○ MainsprotectionONLED[Item8].ThisLEDilluminatesifanincorrectoperatingconditionoc-curs:.• absenceofaphaseinthepowersupplyline.
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2.3 REAR PANEL
1 2 3
58
9
4
6 7
○ Auxiliarypowersupplytransformersafetyfuse[Item1].• Type: Delayed acting (T)• Amperage: 2 A (3.15 A for 322AC/DC)• Voltage: 500 V a.c.
○ Signalsconnectorforautomaticapplication[Item2]. ○ Pre-heatersupplysocket(OPTIONALon322AC/DC)[Item3].
Thesocketisinternallyprotectedbyaself-resettingfuse.• Powersockettype:Schuko• Maximumpower:130W• Voltage: 230 V a.c.
○ Connector for gas feed hose: • cylinderpowersource
○ Coolergrouppowerfeedingconnector[Item5].• Voltage: 400 V a.c.• Currentoutput:1.0A• IP protection rating: IP20 (cap open) / IP66 (cap closed)
DANGER!High voltage!
If the socket is not connected to any devices always close cap 1
○ Connector forconnection to theprogrammer.[Item6]. (Programmingconnector for the"frontallogic"circuitboard).Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.
○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice.[Item7].
○ Powercable[Item8].• Totallength(includinginternalpart):5,0m
10
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• Numberandcrosssectionofwires:4x6mm2 (4 mm2 on 322AC/DC)• Powerplugtype:notsupplied
○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice[Item9].
○ (Only PowerPulse322/402/502AC/DC)Connectorforconnectiontotheprogrammer[Item10].Programmingconnectorforthe“pulsed”circuitboard.Youcanupdatethesoftwareoftheequip-mentusingtheprogrammingkit.
2.4 PREPARING FOR MMA WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitswitchedoff).2. Plugthepowercableplugintoamainssocketoutlet.3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.4. Insert the electrode in the electrode holder.5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe
typeofelectrodeused.6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.7. Connecttheearthclamptotheworkpiecebeingprocessed.
DANGER!Electric shock hazard!
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).9. Selectthefollowingweldingmodeontheuserinterface:MMA10.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontroller[RC]isconnectedandtherelativelockingscrewistightened,weldingcurrentcanbeadjustedusingtheremotecontroller.
Thesystemisreadytostartwelding.
REAR VIEW FRONT VIEW (polarity to basic electrode)
RC
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2.5 PREPARING FOR TIG WELDING
NOTE: For the cooler to power source assembly procedure refer to the cooler instruction man-ual.
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).2. Plugthepowercableplugintoamainssocketoutlet.3. Connectthegashosefromtheweldinggascylindertothereargassocket.4. Openthecylindergasvalve.5. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.6. Insert the electrode in the TIG torch.7. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof
electrodeinquestion.8. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.9. Connectthegashosefromtheweldingtorchtothefrontgassocket.10.ConnecttheweldingtorchconnectortotheTIGtorchsignalsconnector.11.Connecttheearthclamptotheworkpiecebeingprocessed.12.SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).13.Selectthefollowingweldingmodeontheuserinterface:DCTIG14.Pressthetorchtriggerwiththetorchwellclearofanymetalparts.Thisservestoopenthegas
solenoidvalvewithoutstrikingtheweldingarc.15.Usetheflowcontrolvalvetoadjusttheflowofgasasrequiredwhilethegasisflowingout.16.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontrolpedalisconnectedandtherelativelockingscrewistightenedtheweld-ingcurrentwillvaryinrelationtothepressureexertedonthepedal.
Thesystemisreadytostartwelding.
REAR VIEW FRONT VIEW (polarity for tungsten electrode)
RC
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3 USER INTERFACE
Cruiser 322AC/DC - Power Pulse 322AC/DC
L1
L2
L15
L16
L17
L36
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L38
Cruiser 402 AC/DC - Power Pulse 402 AC/DC
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
CODE SYMBOL DESCRIPTION
L1 ThisLEDilluminatestoconfirmthepresenceofpowerontheoutputsockets.
L2 ThisLEDilluminatestoshowananomalyintheoperatingconditions.
L3 IlluminatestoshowthatapreviouslysavedJOBhasbeenloaded.
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CODE SYMBOL DESCRIPTION
L4 Illuminationshows that the following functionhasbeenactivated:HIGHFREQUENCYARCSTRIKE (HF)
L5
Illuminationshowsthatthefollowingfunctionhasbeenactivated:VRD(reducedoutputvolt-age).Theno-loadvoltagebetween theweldingsockets isswitched fromU0 toUr (see technicaldata).
L6 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES
L7
Illuminatestoshowthelastvoltageandcurrentvaluesmeasuredduringwelding.Thevalueappearsonthefollowingdisplays:D1-D2TheLEDswitchesoffwhenanewweldingprocedureisstarted,orwhenanyoftheweldingsettingsismodified.
L8 Illuminatestoindicateavalueinthefollowingunitofmeasurement:VOLTS(V)
L9 Illuminatestoindicateavalueinthefollowingunitofmeasurement:MILLIMETERS(mm)
L10 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES(A)
L11 Illuminatestoindicateavalueinthefollowingunitofmeasurement:SECONDS(s)
L12 Illuminatestoindicateavalueinthefollowingunitofmeasurement:HERTZ(Hz)
L13 Illuminatestoindicateavalueinthefollowingunitofmeasurement:KILOHERTZ(KHz)
L14 Illuminatestoindicateavalueinthefollowingunitofmeasurement:PERCENTAGE(%)
L15WhenthisLEDilluminatesthefollowingparametercanbeset:Q-START
ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:MIXAC/DC
L16WhenthisLEDilluminatesthefollowingparametercanbeset:DYNAMICARC
ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:FUSIONEXTRA
L17WhenthisLEDilluminatesthefollowingparametercanbeset:MULTITACK
ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ACFREQUENCY(Hz)-
L18 ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ACTIGBALANCE
L19
ACTIGmode:WhenthisLEDilluminatesthefollowingparametercanbeset:ELECTRODEDIAMETER(mm)ThisLEDflasheswhenthesetweldingcurrentistoohighinrelationtothechosenelectrodediameter.
L20 WhenthisLEDilluminatesthefollowingparametercanbeset:STARTINGCURRENT(%/A)
L21 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEUP(s)
L22 WhenthisLEDilluminatesthefollowingparametercanbeset:WELDINGCURRENT(A)
L23 WhenthisLEDilluminatesthefollowingparametercanbeset:SECONDCURRENTB-LEVEL(%)
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CODE SYMBOL DESCRIPTION
L24 WhenthisLEDilluminatesthefollowingparametercanbeset:BASECURRENT(A)
L25 WhenthisLEDilluminatesthefollowingparametercanbeset:PEAKTIME(s)
L25+L26 When this LED illuminates the following parameter can be set: PULSED CURRENTFREQUENCY(Hz/kHz)
L26 WhenthisLEDilluminatesthefollowingparametercanbeset:BASETIME(s)
L27 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEDOWN(s)
L28 WhenthisLEDilluminatesthefollowingparametercanbeset:/STARTINGCURRENT(%/A)
L29 WhenthisLEDilluminatesthefollowingparametercanbeset:POST-GAS(s)
L30 Illuminatestosignalactivationofaconnectedremotecontrolunit,ifavailable.
L31 ThisLEDindicatesthatthecurrentreferencesettingisimposedbytheremotecontroller.
L32 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokeprocedure.
L33 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeprocedure.
L34 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeB-levelprocedure+highfrequencyarcstrike(HF).
L35 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokespotprocedure(Q-SPOT).
L36 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:MMA
L37 This LED illuminates to show that the following welding mode is selected: GOUGINGELECTRODE (Only on 402-502)
L38 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGDCCONTINUOUS
L39 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDDCTIG
L40
ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:SYNERGICPULSEDDC TIGWhenthisison,itmeansthatthesynergicmodeisactiveandthattheoperatorcansetjusttheweldingcurrentwhiletheotherparametersareautomaticallyregulatedbythemachine.Thesynergyisoptimisedbyanglewelding.
L41 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGACCONTINUOUS
L42 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDACTIG
D1
Datasetting:Thedisplayshowstheacronymoftheparametertobeset.Welding:Thedisplayshowstheeffectiveamperesvalueduringwelding.HOLDfunction:Thedisplayshowstheaveragecurrentvaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).
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CODE SYMBOL DESCRIPTION
D2
Datasetting:Thedisplayshowsthevalueoftheselectedparameter.Welding:Thedisplayshowstheeffectivevoltageduringweldingoperations.HOLDfunction:Thedisplayshowstheaveragevoltagevaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).
S1
Pressthebuttontoselecttheparametertobeset.Possiblechoices:Q-START-DYNAMICARC-MULTITACKACTIGmode:Pressthebuttontoselecttheparametertobeset.Possiblechoices:MIXAC-EXTRAFUSION-ACFREQUENCY–ACBALANCE-ELECTRODEDIAMETER
S2
Pressandrelease:thebuttonselectsthefirstlevelmenuparameters.Holddownfor3seconds:thebuttonopensthesecondlevelmenu.Wheninthemenu,pressandreleasethebuttontoselecttheparameters.Keepthebuttonpressedwhilepoweringonthepowersource:thebuttonopenstheSETUPmenu.
S3 Pressandrelease:thebuttonopenstheJOBsuploadmenu.Holddownfor3seconds:thebuttonopenstheJOBssaveanddeletemenu.
S4
Pressandrelease:thebuttonenablesthedevicetoreceivetheweldingcurrentcontrolsignalfrom a remote controller. Holddownfor3seconds:thebuttonactivatesaconnectedremotecontroller,ifavailable,whichisthenusedtomanageallfunctionsoftheweldingpowersourcefromadistance.
S5 TIGDC/TIGACmode:Thisbuttonselectsthetorchtriggerprocedure.MMAmode:PressthebuttontoshowtheselectedelectrodetypeforMMAwelding.
S6 Thisbuttonselectstheweldingmode.
E1 Datasetting:Theencodersetsthevalueoftheselectedparameter.Welding:Theencodersetsthevalueofthefollowingparameter:WELDINGCURRENT
4 UNIT POWER-UP
SettheweldingpowersourceON/OFFswitchto“I”toswitchontheunit.FX.XThemessageappearsonthefollowingdisplay:D2.x.x=softwareversion
Firstpower-uporpower-upsfollowingaRESETprocedureTheweldingpowersourcesetsupforweldingwiththefactorypre-sets.Subsequentpower-upsTheweldingpowersourcesetsupforweldinginthelateststableweldingconfigurationthatwasactiveatthetimeofpower-off.
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5 RESET (LOAD FACTORY SETTINGS)
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
rEC PAr
A C A
B
ACTIVATION/SELECTION
ACTIVATIONEXIT
SETTING
Theresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Theresetprocedureisusefulinthefollowingcases:
- Toomanychangesmadetotheweldingparameterssouserfindsitdifficulttorestoredefaults. - Unidentifiedsoftwareproblemsthatpreventtheweldingpowersourcefromfunctioningcorrectly.
PARTIAL RESETTheresetprocedure involves restorationof theparametervaluesandsettings,except the followingsettings:
- SettingsoftheSETUPmenu. - SavedJOBS.
TOTAL RESETTheresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Allmemorylocationswillberesetandhenceallyourpersonalweldingsettingswillbelost!
A
○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Keeping both the S1 and S6 buttonspressed,set thegeneratorpowersourceswitchto“I”toturnontheequipment[ SIMULTANEOUS ACTIONS]
- rEC PAr: Themessageappearsonthefollowingdisplays: D1-D2.
B ○ Select encoder E1 withthefollowingsetting: rEC PAr (partial) or rEC FAC (total).
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C
○ Exit with confirmation - Press the S3 button. - Waitforthememoryclearproceduretoterminate.Thisactionwillautomaticallyclosethemenu.
○ Exit without confirmation - Press any button(except S3). - Thisactionwillautomaticallyclosethemenu.
6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE)
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A C
BSEt UP
ACTIVATION/SELECTION
EXIT
SETTING
A
○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Holding the S2 buttondown,turnthepowersourceswitchto“I”tostarttheequipment. [ SIMULTANEAOUS ACTIONS]
- SEt UP:Themessageappearsforafewsecondsonthefollowingdisplays:D1-D2. - Coo Aut: The messageappearsonthefollowingdisplays:D1-D2.
○ Use the S2 ,buttontoscrollthroughthesettingstobemodified.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.
C
○ Exit with confirmation - Pressanybutton(except S2)forexampleS3 . - Thisactionwillautomaticallyclosethemenu.
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Tab. 1 - Setup settings
ACRONYM SETTING MIN DEFAULT MAXCoo COOLER ACTIVATION Aut Aut oFFSt.C. STARTING CURRENT % % AF.Cu. FINAL CURRENT % % AHF.C. HF CURRENT 20 A SYn 250 AHF.t. HF TIME 0.5 s 2.0 s 3.0 sPUL. TYPEOFPULSEDCURRENT SLo. FA. FA.P.A. PILOT ARC oFF on onE.C.C. CONTACTCOMMANDEXPANSION oFF oFF onE.r.C. ENABLE READ CURRENT oFF on on
StS SPECIAL TORCH STROKE oFF oFF 2F.r.C. COMMANDTYPEPEDAL 2 2 9
I.UP UP CURRENT oFF oFF oN
- Coo [COOLER ACTIVATION GROUP] ○ ON=Thecoolerisalwaysrunningwhenthepowersourceisswitchedon.Thismodeispreferableforheavydutyandautomaticweldingprocedures.
○ OFF=Thecoolerisalwaysdisabledbecauseanair-cooledtorchisinuse. ○ AUT=Whentheunitisswitchedonthecoolerisswitchedonfor15s.Duringweldingproceduresthecoolerrunsconstantly.Whenweldingisterminatedthecoolercontinuestorunfor90s+anumberofsecondsequivalenttotheaveragecurrentvalueshownusingtheHOLDfunction.
Torch loading
WARNING!Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system.If a torch is installed or replaced while the unit is running, the circuit of the newly installed torch must be filled with coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit.
Power-up with operation of the cooler set to "ON" or "AUT" mode ○ Acheckisperformedautomaticallyofthepresenceofliquidinthecoolingcircuitandthecoolerisswitchedonfor15seconds.
○ Ifthecoolantcircuitisfull,thepowersourcesetsupinthemostrecentstableweldingconfigura-tion.
○ Ifthecoolantcircuitisnotfull,allfunctionsareinhibitedandtherewillbenooutputpowerpresent.
AL. Coo.:Themessageappearsonthefollowingdisplays: D1-D2. Pressanybuttontorepeatthecheckingprocedureforanadditional15seconds.
Iftheproblempersists,rectifythecauseofthealarm.
Power-up with operation of the cooler set to "OFF"Operation of the cooler and the cooler alarm are disabled.Weldingisperformedwithoutliquidcoolingofthetorch.Torch change-over with operation of the cooler set to "ON"Press and release the torch trigger.
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Thisservestostartthecoolerfor15secondstofillthetorchcoolingcircuit.
- St.C. [STARTING CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
- F.C. [FINAL CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
- HF.C. [HF CURRENT] ○ ThisparameterestablishesthecurrentvalueduringHFdischarge.ThevalueofthisparametercanbesetasanabsolutevalueorinSYN.
○ WithSYNsettingtheHFcurrentvalueiscalculatedautomaticallyonthebasisofthepre-setweld-ingcurrentvalue.
Consequences of a higher value:• Arcstrikingisfacilitated,evenonverydirtyworkpieces.• Riskofpiercingexcessivelythingaugeworkpieces.
- HF.t. [HF TIME] ○ Thisparameterdefinesthemaximumhighfrequency(HF)arcstrikeduration.
- PUL. [TYPE OF PULSED CURRENT] ○ SLo.=Thissettingenablesslowpulsedmode.Thepeaktimeandbasetimeareset. ○ FA.=Thissettingenablesfastpulsedmode.Thefrequencyandduty-cycleareset.
- P.A. [PILOT ARC] ○ Thefunctionenablestheoutputofalowcurrentbetweenthe1stand2ndtimesofthetorchtrig-gertoshieldthemaskinadvanceandavoidtheriskofblindingflashbackcausedbytheweldingcurrent.
- C.C.E CONTACT COMMAND EXPANSION ○ ThefunctionenablestheemissionoftheARC-ONandALARMsignalsviathesignalconnectorsforautomaticapplications.
- E.r.C. [ENABLE READ CURRENT] ○ Thisfunctionallowsfortherealweldingcurrentdisplaytobeenabledordisabled.
- StS [SPECIAL TORCH STROKE] ○ The parameter changes the torch trigger operating mode.• oFF: indicates standard operation.• 1:specifiesthe4TB-levelmanagementvariant.Allowsthetransitiontothesecondarywelding
currentbypressingandholdingdowntheUPorDOWNbutton;whenthebuttonisreleased,theprimarycurrentisrestored.WithvariantoFFselected,theUP/DOWNbuttonsaredisabledforallprocedures.
• 2:specifiesthedownslopemanagementvariant.Byreleasingthetorchtriggerduringthethirdstroke(3S)thedownslopeisstoppedandthefinalcurrentisimmediatelydeliveredwithouthavingtogothroughtheentireslopetime.
- F.r.C. [COMMAND TYPE PEDAL] ○ Theparameterselectsthetypeofpedalused:• RC02 standard pedal type
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• RC09specialpedaltype.Thistypeofpedalrecognisesthepressureappliedtothefootpedalorthetorchbutton,switchingautomaticallyfrominternaladjustmenttoexternalcontrolusingthe pedal.
- I.UP [UP CURRENT] ○ WhentheparameterissettoON,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthecurrentsetbytheencoderinthefrontpaneloftheweldingpowersource.WhentheparameterissettoOFF,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthemaximumcurrentthatcanbesuppliedbytheweldingpowersource.
7 ALARM MANAGEMENT
ThisLEDilluminatesifanincorrectoperatingconditionoccurs.Analarmmessageappearsonthefollowingdisplay:D2.
Tab. 2 - Alarm messages
MESSAGE MEANING EVENT CHECKS
AL. HEA.
In start-up phase Appears for 2-3 seconds
Overheating alarmIndicates tripping of the weldingpowersourcethermalprotection.Leavetheunitrunningsothattheoverheated components cool asrapidly as possible.When the unit has cooled, thewelding power source will resetautomatically.
Allfunctionsdisabled.Exceptions:• Cooling fan.• Cooler(ifswitchedon).
• Make sure that the power re-quiredbytheweldingprocessislower than themaximum ratedpoweroutput.
• Check that the operating con-ditions are in compliance withtheweldingpowersourcedataplatespecifications.
• Check for the presence of ade-quateaircirculationaroundtheweldingpowersource.
Phase missing alarmIndicates the absence of a phase inthepowersupplyline.The message appears at the same time as the mains protection activationLEDswitcheson.
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Check if the equipment powersupplylinehasallthephases.
If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.
AL. Coo.Cooler alarmIndicates insufficient pressure inthetorchliquidcoolingcircuit.
Allfunctionsdisabled.Exceptions:• Cooling fan.The alarm message persists on thedisplayuntilthefirstoperationisperformedontheuserinterface.Signalling of the alarm depends onthefollowingsettings:• Coo=on:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.
• Coo=oFF: thealarm isneversignalled,irrespectiveofthecir-cumstances.
• Coo=Aut:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.
• Check that the connection to the cooler is correct.
• Check that the "O/I" switch isset to "I"and that it illuminateswhenthepumpisrunning.
• Check that the cooler is filledwithcoolant.
• Check that the cooling circuitis liquid tight,notably the torchhoses,thefuseandtheinternalconnections of the cooler.
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MESSAGE MEANING EVENT CHECKS
E. 69
Software compatibility errorIndicates that the welding powersourcehasasoftwareversionthatisnotcompatiblewiththeremotedevice connected to it (remotecontroller,wirefeedunit).
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Updatetheremotedevicesoft-ware.
• Contactsupport
E. 04 Alarm, no-load voltage failureAllfunctionsdisabled.Exceptions:• Cooling fan
• Check to ensure the weldingtorchisnotrestingonthework-piececonnectedtoground.
• Check that when the powersource is switched on thereis no short circuit between thesockets(voltagemustbegreat-erthan/equivalenttoUr).
If the problem persists:• Qualified technical personnelare required for repair/mainte-nancejobs.
E. 05
Torch button alarmIndicates that when the powersource was powered up a shortcircuitwasdetectedon the torchtriggerinput.When the unit has cooled, thewelding power source will resetautomatically.
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Make sure the torch trigger isnot pressed, jammed, or shortcircuiting.
• Make sure the torch and torchconnector are intact.
CAn Err.
No communication alarmIndicates the presence of prob-lems in data communication be-tweenthepowersourceandwirefeeder.Whentheunithascooled,theweldingpowersourcewill re-setautomatically.Exitthealarmstatebyperformingoneofthefollowingactions:Switchthepowersourceoff.
Allfunctionsdisabled.Exceptions:• cooling fan.• cooler(ifswitchedon).
• Check that the connecting cable betweenpowersourceandwirefeeder is intactandmakesurethe connectors are securelytightened.
If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.
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8 MMA WELDING
8.1 TIG WELDING/GOUGING - FIRST LEVEL MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
B A
C 80 70.0SETTING
ACTIVATIONSELECTION
A
○ Press the S6 buttontoactivatetheMMAorGOUGINGmode.
L37
L39
L40
L42L41
S6
L36
L38
A
L 36 MMAL 38 GOUGING
B ○ Press the S2 buttontoscrollthelistofsettingstoedit.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 3 - Parameters of the 1st level menu: MMA/GOUGING mode
ACRONYM SETTING MIN DEFAULT MAX NOTES
- WELDING CURRENTMAXIMUMCURRENTWITHREMOTECONTROLLER 10 A 80 A MAX A
MAX: Maximumvalue of weldingcurrent
Ho.S. HOT-START 0 % *SYn 100 % Only MMAAr.F. ARC FORCE 0 % *SYn 250 % Only MMA
Press any key (except S2)tosavethesettingandexitthemenu.
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- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.
- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Themaximumoutputcurrentvaluethatcanbeachievedwithfootpedalcontrollerexternalrefer-ence.
- HOT-START ○ This parameter aids electrode melting at the time of arc striking. It is set as a percentage referred tothevalueofthefollowingparameter:WELDING CURRENT.Thevalueislimitedto250Amax.
- Consequences of a higher value: • Easeofactivation;Greaterstartingspatter;increaseintheactivationarea.
- Consequences of a lower value: • Difficultyofactivation;Lessstartingsplatter;Reductionintheactivationarea.
- ARC FORCE ○ Thisparameterhelpstoavoidelectrodestickingduringwelding.Itissetasapercentagereferredtothevalueofthefollowingparameter:WELDING CURRENT
- Consequences of a higher value: • Fluencyfactorsinwelding;Arcweldingstability;Increasedmeltingoftheelectrodewithinthe
workpiece;Moreweldspatter. - Consequences of a lower value:
• Thearcisextinguishedmoreeasily,lessweldingspatter.
8.2 MMA /GOUGING WELDING -SECOND LEVEL MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
BEl. bASSETTING
3 sec ACTIVATION/SELECTION
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A
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
○ Press the S2 buttontoscrollthelistofsettingstoedit.
B ○ Using theencoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 4 - Parameters of the 2nd level menu: MMA mode
ACRONYM SETTING MIN DEFAULT MAX NOTES
EL. ELECTRODETYPE bAS bAS
bAS= basicrUt= rutileCrn= chromium/nick-elALU= aluminium
Only MMA
Urd OUTPUT VOLTAGE REDUCTION oFF oFF on
U.EL. LONG ARC VOLTAGE 37 *SYn 70 Only MMA
Press any key (except S2)tosavethesettingandexitthemenu.
- ELECTRODE TYPE ○ Thisparameterallowsfortheselectionofthetypeofelectrodetobeused.Theselectionauto-maticallyallowstheoptimumweldingparameterstobeset.
- VRD ○ Thisparameterreducesthepotentialacrosstheweldingsocketswhenweldingisnotinprogress. - The arc strike procedure is as follows:
• Touchtheworkpiecewiththeelectrodetip.• Raise the electrode.• Powerisreleasedforseveralseconds.• Touchtheworkpiecewiththeelectrodetip.• Theweldingarcwillstrike.
- LONG ARC VOLTAGE ○ Thisparameter inhibitspoweroutputwhenthepotentialbetweenelectrodeandworkpieceex-ceedsthepre-setthresholdlevel.
- Consequences of a higher value:• Theweldingarciskepttriggeredalsowiththeelectrodedetachedfromtheworkpiecebeing
soldered. - Consequences of a lower value:
• Fasterexitfromweld.
*SYN:Thiscodeindicatesthatparametercontrolissynergic.Theoptimalvalueofthisparameterissetautomaticallybythemicroprocessoronthebasisofthepre-setweldingcurrentvalue.• WhenSYNisinstalled,todisplaythesynergicvaluepressthefollowingbutton:S5.• Thisvaluecanbedisplayedbutitisnotuser-adjustable.
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8.3 MMA WELDING - SPECIAL FUNCTIONS
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
Bd.Ar oFF
ACTIVATION
SETTING
A ○ Press the S1 buttontoactivatethespecialfunction.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 5 - Special functions in MMA mode
ACRONYM SETTING MIN DEFAULT MAX NOTESd.Ar. DYNAMICARC oFF oFF on Only MMA
Press any key (except S1)tosavethesettingandquitthemenu.
- DYNAMIC ARC ○ Welding power remains constant even when the distance between electrode and workpiecechanges.
- Consequences of a higher value: • Preventselectrodebonding;Thingaugesheetsareeasilydistorted.
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9 TIG WELDING
9.1 TIG WELDING - FIRST LEVEL MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
B A
C 80 11.3SETTING
ACTIVATIONSELECTION
A
○ Press the S6 buttontoactivatetheTIGmode.
L37
L39
L40
L42L41
S6
L36
L38
A
L 38 TIG DC CONTINUOUSL 39 TIG DC PULSEDL 40 SYNERGIC PULSED DC TIGL 41 AC TIGL 42 TIG DC PULSED
B ○ Press the S2 buttontoscrollthelistofsettingstoedit.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
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Tab. 6 - Parameters of the 1st level menu: TIG DC, CONTINUOUS and TIG AC mode:
ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0-3s
St.C. (L 20) STARTING CURRENT5 A 50 A 500 A Recommended value 30%
or 15A2 % 50 % 200 %Sl.u. (L 21) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0-1s
- (L 22)WELDING CURRENT MAXIMUMCURRENTWITHREMOTE CONTROLLER
5 A 80 A MAX A MAX: Maximum value ofweldingcurrent
S.Cu. (L 23) SECOND CURRENT B-LEVEL 10 % 50 % 200 %
Sl.d. (L 27) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0-5s
F.Cu. (L 28) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of
weldingcurrentRecommendedvalue30%5 % 5 % 80 %
Po.G. (L 29) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8-0s
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
Tab. 7 - Parameters of the 1st level menu: PULSED TIG DC mode, SYNERGIC PULSED TIG DC mode and PULSED TIG AC mode
ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0.3s
St.C. (L 20) STARTING CURRENT5 A 50 A MAX A MAX: Maximum value of
weldingcurrentRecommended value 30%or 15 A2 % 50 % 200 %
Sl.u. (L 21) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0.1s
- (L 22)WELDING CURRENT MAXIMUM CURRENT WITH REMOTECONTROLLER
5 A 80 A MAX A MAX: Maximum value ofweldingcurrent
S.Cu. (L 23) SECOND CURRENT B-LEVEL 10 % 50 % 200 %
b.Cu. (L 24) BASE CURRENT 1 % 40 % 200 % Recommendedvalue40%
PE.t. (L 25) PEAKTIME/CYCLETIME1 % 50 % 99 % Recommendedvalue30%
0.1 s 5.0 s 5.0S Available with “TYPE OFPULSED=SLOW.
P.Fr. (L 25 + L 26) PULSEDCURRENTFREQUENCY 0.1 Hz 100 Hz 2.5 kHz
• Recommended value1-4Hz for low frequencywelding.
• Recommended value1kHzwith80%basecur-rentand50%CYCLEforhighfrequencywelding.
bA.t. (L 26) BASE TIME 0.1 s 5.0 s 5.0 s Available with “TYPE OFPULSED=SLOW.
Sl.d. (L 27) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0.5
F.Cu. (L 28) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of
weldingcurrentRecommendedvalue30%5 % 5 % 80 %
Po.G. (L 29) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8.0s
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- The SYNERGIC PULSED TIG DC enablesahighlyconcentratedarctobeobtained.Itisaverysta-blearcandmovesthepoolwithstrongfluctuations.Itisidealforuseinspotweldingandthecreationofthinfillets.Itisrecommendedforthingaugesheetsandinparticularwhereaverystablearcisrequired(viscouspools)
Inthismode,theweldingparametersarepulsed:BASECURRENT;PEAKTIME;PULSEDFRE-QUENCYareonlydisplayedandcannotbemodified.
- PRE-GAS TIME ○ Timeofgasdeliverybeforethearcstrike. ○ Thisadjustmentisrequiredwhenfixingpointsmustbecreatedorwhenweldinginhard-to-reachpositions that call for the presence of inert atmospheres before striking the arc.
- Consequences of a higher value: • Thisparameterallowsashieldedenvironmenttobecreated,therebyeliminatingcontaminants
atthestartoftheweldingpass.
- STARTING CURRENT ○ Unitcurrentoutputvalue immediatelyafter thearcstrike.Thevalueof thisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ONTheusefulnessofhavinganadjustableinitialweldingcurrentisthatofavoidingweldingthepartwithexcessivelyhighcurrentvaluesandthuspotentiallydamagingit.Particularlyusefulwhenweldingthinsheets.
- SLOPE UP ○ Timeduringwhichthecurrentchangesfromthestartingvaluetotheweldingvaluebymeansofa slope.
○ Thissettingisusedtoavoiddamagingtheedgesofthejointwithexcessivelyhighcurrentvaluesatthemomentofarcstriking.Thevalueofthemainweldingcurrentisincreasedgraduallyinordertocontroltheuniformityofmaterialdepositionandweldpenetration.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON
- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.
- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Maximumoutputcurrentvaluethatcanbeachievedwithremotecontrollerexternalreference.
- SECOND CURRENT B-LEVEL ○ Witharapidpressandrelease(lessthan0.5seconds)ofthetorchtriggerduringwelding,theoutputcurrentvalueswitchestothevaluesetbymeansofthe“B-levelsecondcurrent”parameter.
○ Thisfunctionmakesitpossibletoavoidinterruptingtheweldingprocesswhenthegeometryoftheworkpiecechanges;alternatively,theweldingcurrentcanbereducedtodecreaseheatingofthepartifitbecomestoohotduringexecutionoftheweldingprocess.
○ InDCTIGwelding,theparameterisusefulwhenweldingdifferentgaugeworkpiecesduringthesamepass;whenmovingbetweendifferentgaugestheoutputcurrentcanbechangedsimplybypressing the torch trigger.
- BASE CURRENT ○ Pulsedwaveminimumcurrent. - Consequences of a higher value:
• -Fastercreationofweldpool.
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• -Increaseofheat-affectedzone.
- PEAK TIME ○ Timeforwhichthecurrentpulseisatthemaximumvalue. ○ TheSETUP,PULSEDTYPE=FASTsettings, theadjustment isa%of thePULSED CYCLE(CYCLETIME=1/PULSEDFREQUENCY).
○ InthesettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds. - Consequences of a higher value:
• -Greaterwidthofthebeadingandgreaterweldingpenetration.• -Facilitytomakedeepercuts.
- Consequences of a lower value:• -Reductionofthebeadandofheat-affectedzone.• -Difficulttocreateaweldpool.
- PULSED CURRENT FREQUENCY ○ Thegreaterthefrequency,thetighterthebeadweldingandgreatertheweldingtime.Increasingthefrequency,restrictstheheataffectedzone.Ahighfrequency(kHz)pulsedarcissuitableforflatbeading(headtoheadoroverhead)
- Consequences of a higher value:• -Slowermeltspeed.• -Reductionofheat-affectedzone.
- BASE TIME ○ Timeduringwhichcurrentoutputisatthebasevalue.AvailablewithsettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds.
- Consequences of a higher value:• -Thefillermaterialisspreadmoreevenly.• -Increaseofheat-affectedzone.
- DOWN SLOPE ○ Timeduringwhichthecurrentchangesfromtheweldingvaluetotheendvaluebymeansofaslope.Preventstheformationofcratersintheprocessofturningoffthearc.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON
- FINAL CURRENT ○ Duringelectrodeweldingtheparametermakesitpossibletoobtainauniformdepositoffillerma-terialfromthestarttotheendoftheweldingprocess,closingthedepositioncraterwithacurrentsuchastodepositafinaldropletoffillermaterial.
○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
○ Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingset-tingispresent:MULTITACK=ON
○ Bykeepingthetorchtriggerpressedduringthe3rdtime,thecraterfillercurrent ismaintainedtherebyensuringoptimalcraterfilling,untilthepostgastimeisstartedbyreleasingthetorchtrig-ger (4th time).
- POST GAS TIME ○ Timeofpostgasdeliverywhentheweldingarcisextinguished. - Consequences of a higher value:
• Moreeffectivepickling(improvedappearanceofworkpieceattheendoftheweldingpass).• -Highergasconsumption.
- Consequences of a lower value:
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• -Lowergasconsumption.• -Oxidationofelectrodetip(moredifficultarcstrike).
For abetter understandingof theparameter functionsdescribed in the table, refer to the followingdiagram.
(I1) WELDING CURRENT(I2) BASE CURRENT(I3) FINAL CURRENT(I4) STARTING CURRENT(t1) UP SLOPE TIME(t2) PEAK TIME(t3) BASE TIME(1/t2+t3) PULSED FREQUENCY(t4) DOWN SLOPE TIME(t5) PRE GAS TIME(t6) POST GAS TIME
9.2 TIG WELDING - SECOND LEVEL MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
BHF onSETTING
3 sec ACTIVATION/SELECTION
A
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
○ Press the S2 buttontoscrollthelistofsettingstoedit.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
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Tab. 8 - Parameters of the 2nd level menu: DC TIG mode
ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
HF HF ARC STRIKE ENABLE oFF on on
Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL
Tab. 9 - Parameters of the 2nd level menu: TIG AC mode:
ACRONYM SETTING MIN DEFAULT MAX NOTES
AC AC WAVEFORM 1 1 9
SP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
HF HF ARC STRIKE ENABLE oFF on on
Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL
- AC WAVEFORM ○ ThisparameterallowsselectionoftherequiredACwaveform.
Tab. 10 - Type of TIG AC waveform
VALUE DC+ WAVEFORM DC-
1 sine sine
2 rectangular rectangular
3 triangular triangular
4 sine rectangular
5 rectangular sine
6 sine triangular
7 triangular sine
8 rectangular triangular
9 triangular rectangular
SQUARE WAVE ○ Benefits:• Highenergytransmittedontheweldworkpiece.• Appearanceofabright,cleanweldbead.• Highexecutionspeedandoptimumpenetration.
○ Disadvantages:• Highlevelofweldingarcnoise.
SINUSOIDAL WAVE: ○ Benefits:• Goodenergytransmittedontheweldworkpiece.• Appearanceofabright,cleanweldbead.
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• Goodexecutionspeedandoptimumpenetration.• Lowlevelofweldingarcnoise.
○ Disadvantages:• SlightlylowerperformancethanwithaSquarewave.
TRIANGULAR WAVE: ○ Benefits:• Lowenergytransmittedtotheweldworkpieceandthereforesuitableformaterialsoralloys
withlowmeltingpoints.• Penetration control (not high)• Verylowlevelofweldingarcnoise.
○ Disadvantages:• Currentisnotsuitableforhighspeedexecutionorforbrightbeadingorhighpenetration.
- SPOT TIG TIME ○ Onlyavailablewith2STROKESPOTWhenthetorchtriggerispressedtheweldingarcpersistsforthetimesetintheparameter.Pressthetorchtriggeragaintoresumetheweldingprocess.
○ Theresultofthisisaveryprecise,non-oxidizedweldingspotwithoutanyplasticdeformationofthe sheet.
- PAUSE TIME ○ Availableonlywith2StrokeSPOTandarcstrikewithHFactivated.Itcausesapre-setpausetimebetweentwospot-weldingtimes.PressthetorchtriggertoobtaintheweldingarcforthetimesetwiththeparameterSPOT-WELDINGTIME.ThearcthenremainsextinguishedforthetimesetbyPAUSETIMEandthenstartsagain.Thisprocesscontinuesuntilthetorchtriggerisreleased.When the parameter is set to OFF, the operating mode of the Q-SPOT is standard.
- HF ARC START ○ ThisparameterenablesthearcstrikeintheTIGweldingprocedurebymeansofahighfrequency(HF)currentdischarge.Thehighfrequencyarcstrike(HF)preventstheinclusionofimpuritiesatthestartoftheweldpass.IfsettoOFF,theignitionwillbeofa‘LIFTARC’striptype• HF: Thistypeofignitionoccursbymeansofahigh-voltageelectricdischargebutoflowam-
perage(HF)betweentheelectrodetipandtheweldworkpiece.Oncetheelectricarcisestab-lishedthegeneratorstopsdeliveringtheHFcharge.Thistypeofignitioninadditiontobeingveryeasyand immediate,allowstheelectrode life tobeextendedandtokeep itverypureallowingtheoperatortoworkwithaverypreciseandstablearc.
HF ARC IGNITION PROCEDURE
1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece
2 Pressthetorchbuttonaccordingtothemodeselected.Thevoltaicarcigniteswithouttouchingtheweldworkpiece.
• LIFT-ARC: Thistypeofarcblowisderivedfromashortlow-amperagecircuit(toavoidelec-trodedamage)thattheoperatorcreatedbetweentheelectrodetipandtheworkpieceandtheconsequentriseoftheelectrodetipthatmaintainsthecurrentflowbycreatingtheso-called
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electricarc.ItisadvisabletouseLIFT-ARCpriminginapplicationssuchasmaintenanceofmachineryinoperation,weldingclosetoprintedcircuitsorsolderingnearcomputers.
PROCESS FOR ARC IGNITION IN LIFT-ARC MODE:
1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece.
2 Touchthepiecewiththeelectrodeandpressthetorchbuttonaccordingtothe mode selected.
3 Lift the torch to strike the arc.
- MINIMUM PEDAL CURRENT ○ Minimumoutputcurrentvaluewithfootpedalcontrollerexternalreference.Thecurrentissetasapercentagewithrespecttothe"maximumfootpedalcurrent"parameter.
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9.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
B q.St oFF
ACTIVATION
SETTING
A ○ Press the S1 buttontoactivatethespecialfunction.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 11 - Special functions in TIG DC mode
ACRONYM SETTING MIN DEFAULT MAX NOTESq.St. Q-START 0.1 s oFF 10.0 s See Table 12d.Ar. DYNAMICARC 1 oFF 50 SeeTable13(notwithSYNERGICPULSEDTIG)M.tA. MULTI TACK 0.5Hz oFF 6.0Hz SeeTable14(notwithSYNERGICPULSEDTIG)
Press any key (except S1)tosavethesettingandquitthemenu.
- Q-START ○ ThisparameterallowstheunittostartinsynergicpulsedTIGmodeforthepre-settimeinterval,beforeswitchingautomaticallytotheweldingprocedureselectedontheinterfacepanel.Thepa-rametercreatestheweldpoolmorequicklythanastandardstartingtimeofthematerialbecauseitcreatesamovementofthetwoflapsuptospeedupthejoin.
○ Thisparameterisusefulwhenspotweldingthingaugesheet.
Tab. 12 - Recommended Q-START parameters
CORNER/BUTT JOINTSheet thickness (mm) Current (A) Q start value (seconds)
1.0mm 35A - 50A
0.5 - 1.02.0mm 50A - 80A3.0mm 80A - 140A4.0mm 140A - 170A
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- DYNAMIC ARC ○ Thisfunctionallows,onthereductionofthearcvoltage,anincreaseoftheweldingcurrentandviceversa.ThesizeoftheDynamicArcvariationmaybeindividuallyadjustedtoavaluebetween1Ato50A.Forexample,anincreaseof50Afor1voltvariation.
○ Thisvaluemustbesetdependingonthematerial thickness,andthetypeofprocessingtobecarriedout(valuesbetween1Aand20Aforthinlayerswhileavaluebetween20Aand50Aformedium-thicklayers).
○ Welding power remains constant even when the distance between electrode and workpiecechanges.
- Consequences of a higher value:• Theweldingarcconcentrationremainsunchanged.• Preventselectrodesticking.• Increasedweldingspeed.• Minorplasticdeformityintheweldedworkpiece.• Greaterpenetrationattheapex.• Concentratedheatcontributiononlytotheweldingandnottothesurroundingarea.• Minoroxidationofthepieceandthereforelowerpost-weldre-workcosts.• Bettercontroloffirstapplicationingaps(usefulforpipefittersandinstallers).• Easeofweldingevenforpieceswhicharenotproperlyprepared.• Minimizationoferrorsandgreaterarcstabilitywithmotionvariations.
STANDARD TIG DC WELDING TIG DC WELDING WITH DYNAMIC ARC
D D
2mm 10mm
D D
2mm 10mm
Invaryingthelengthofthearc,theweldpool(D)widenswithaconsequent increaseintheheatcontributionoftheworkpiece,causingittooverheat.
By varying the arc length theweld pool is exactly thesame size (D) while avoiding the overheating of thepiece, plastic deformations and loss of mechanical char-acteristics.
Volts Ampere
Tab. 13 - Recommended DYNAMIC ARC parametersANY TYPE OF JOINT
Sheet thickness (mm) Current (A) DnyArc Value (Amperes)1.0 mm 35A - 50A 5 - 102.0 mm 50A - 80A 10 - 153.0 mm 80A - 140A 15 - 254.0 mm 140A - 170A 25 - 50
Inordertohaveoptimumcontrolofthearc,itisadvisabletoigniteitatadistanceofbetween4-5mmfromtheinitialpointofthejoint(pointzero).
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- MULTI TACK ○ This consistsof continualwelding that allowsoptimumcontrol of the thinnest gaugesheets/bevelswithirregularshapes.
- Benefits: • Majorreductioninoxidisationwiththeabsenceofdeformations.• Thisparameterallowsthingaugesheettobeweldedwithoutdeformation.
- Consequences of a higher value:• Weldingofthinnergaugesheetwithoutdeformation.• Lessmeltingofmaterial,slowerweldingprocess.
TIG DC WELDING CONTINUOUS TIG DC WELDING WITH MULTITACK
Continuous TIG welding provides continuous energywhich prevents the cooling of the piece and does notcause overheatingwith excessive penetration and ex-cessivedistortioneffects.UsingthepulsedTIGreducestheeffectofoverheatingbutitdoesnotsolveitcompletelyasthearcwillremainonandwillstillprovideenergyandheat.
Theseriesoftriggersrepeatedovertimeallowthepiecetodispersethebeatbetweenatriggerandanother.ByadjustingtheMultiTackfrequencytheweldpenetration,speed’ofexecutionand inparticular thecontrolof theheatinputcanbeoptimisedaswellasanyconsequentdeformation of the piece.
Whenweldingcornerjoints,theMultitackmaybeusedwithexcellentresults.Theweldingremainswhiteandfreeofanyoxidationoftenavoidingthepostweldingcleanuptreatmentwithacids.
Tab. 14 - Recommended MULTITACK parametersCORNER/BUTT JOINT
Sheet thickness (mm) Current (A) Multitack FREQUENCY (Hz) 0.6 mm 40A - 60A 1.0 - 1.50.8 mm 60A - 80A 1.0 - 1.51.0 mm 80A - 100A 1.0 - 1.51.5 mm 90A - 110A 1.0 - 1.5
2.0 mm110A - 130A 1.0 - 1.5130A - 150A 1.5 - 2.0
2.5 mm150A - 160A 1.0 - 1.5160A - 170A 1.5 - 2.0
3.0 mm170A - 180A 1.0 - 1.5180A - 200A 1.5 - 2.0
○ It isrecommendedthatapreflowtimeofbetween0.3-0.5secondsbeusedinordertohaveoptimumprotectionrightfromthestart,thusavoidingtheoxidationoftheinitialpartoftheweld.Thisisalsothesameforthefinalpartwhereitisrecommendedthatapostgastimeofnotlessthan3secondsisused.
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9.4 TIG AC WELDING - SPECIAL FUNCTIONS MENU
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
BAC
U
oFF
ACTIVATION
SETTING
A ○ Press the S1 buttontoactivatethespecialfunction.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedauto-matically.
Press any key (except S1)tosavethesettingandquitthemenu.
Tab. 15 - Special functions in TIG AC mode
ACRONYM SETTING MIN DEFAULT MAX NOTES
M.AC. MIXAC 10 % oFF 80 %
E.Fu. FUSIONEEXTRA 0.1 % oFF 80 %
F.AC. ACINVERSIONFREQUENCY 20 Hz 65 Hz 200 Hz
bAL AC BALANCE -10 0 +10
d.EL. AC TIG ELECTRODE DIAMETER 0.0mm 2.4 mm 6.4 mm
- MIX AC ○ ThisfeatureallowsyoutovarytheweldingcurrentalternatingaTIGACweldwithaTIGDCweld-.ThisallowstheeffectivenessoftheTIGACweldingtocombinewiththepenetrationoftheTIGDCwelding,obtaininghighweldingspeedsandcreatingmorequicklytheweldpoolforcold-piecewelding.
○ ItisalsopossibletoweldthickergaugeswithmodestamperagessincetheDC-portionismuchhigherthanusingacompletelyACwaveform.
○ TheoperatoradjustableparameteristhepercentageofACwavecomparedtotheDC-waveovertheentireperiodrangingfrom10%to80%.
- Consequences of a higher value:
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• Greaterweldpenetration.• Less deformation.• Fastercreationoftheweldpool.• Reducedcleanlinessoftheworkpiece.• Loss of arc.
○ Itisadvisablenottoexceedthe50%valueofDC-waveasitwouldpenalizethepicklingofthepieceandtheaestheticresultoftheweldbead.
Current
DC-
0
Full period (100%)
(50%) (50%)
(s)
- EXTRA FUSION ○ This featureallows foramove towards thenegativesidewaveformwith respect tozero. It isthereforepossible tocreateapenetratingandpreciseweldpool,whichwillallowforvery thingaugesheetstobeweldedusinganelectrodetipcomparabletothatofanelectrodeforTIGDCwelding-.
- Consequences of a higher value:• Tighter arc.• Greaterweldpenetration.• Reducedpickling.• Loss of arc.• Less deformation of the electrode.
○ TheextrafusionfunctionisnotadvisedwhenweldinglargethicknessesastheDC+componentisinsufficienttoguaranteeoptimumcleanliness(Pickling)oftheworkpienceduringwelding.
EXTRA FUSION
EXTRAFUSION
0%
40%
80%
0
0%
80%
40%
80%
20%
CURRENT ARC
0
50%
50%
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EXTRA FUSION
EXTRAFUSION
0%
40%
80%
0
0%
80%
40%
80%
20%
CURRENT
0
40%
60%
ARC
EXTRAFUSION
0%
40%
80%
0
0%
80%
40%
80%
20%
CURRENT
020%
80%
ARC
- AC INVERSION FREQUENCY ○ ThefrequencyinTIGACisthenumberofinversionsbyDC+toDC-asaunitoftime(T1)andadjustedinHertz(Hz).Thereductioninthefrequencyvalueoftheelectricarcinversiontendstowidenitssize,thereforeitisadvisabletouselowfrequenciesfortheweldingofrelativelylargethicknessesorforfillingpassesinmultipassbevels.Conversely,inincreasingtheinversionfre-quencyvalue,thearcsizetendstodecreaseandthereforeincreasestheconcentrationofthepoolandtheprecisionofthewelding.Itisthereforeadvisabletousehighvaluesoffrequencyfortheweldingofverythinthicknessorforfacingsonedgesofmoulds
- Consequences of a higher value:• Arc concentration.• Reductionofheat-affectedzone.• Slowermeltspeed.
INVERSION FREQUENCY
LOWFREQUENCY (s)
T1(s)
T1 (s)
HIGHFREQUENCY (s)
T1 (s)
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- AC BALANCE ○ This parameter establishes the positive wave vs. negative wave time ratio. ThefollowingfigureshowsgraphswithwaveswithdifferentACbalancevalues:“0”BALANCErepresentstheoptimumratiobetween“CleanlinessandPenetration”“+”BALANCErepresentsthecurveofthecurrentcurvewithanACBalancewithapositivevalue(cleaner);inthiscasethepercentageofthepositivewaveisgreaterthanthenegativeone.“-”BALANCErepresentsthecurveofthecurrentwithanegativevalueACbalance(morepenetration)inwhichitcanbeseenthatthereisalowpercentageofpositivewavewhencomparedwiththenegative.
- Consequences of a higher value:• Greaterweldpenetration.• Less cleanliness.
AC BALANCE
BALANCE 0 (s)
DC+ (35%) DC- (65%)
BALANCE+ (s)
DC+ (50%) DC- (50%)
BALANCE - (s)
DC+ (20%) DC- (80%)
- ELECTRODE DIAMETER ○ TheparameteroptimizestheACTIGweldingarcstrikeonthebasisofthediameterofthechosenelectrode.
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10 TORCH TRIGGER PROCEDURE
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
A
80 11.3
SELECTION
A
○ Press the S5 buttontoselectthedesiredPULSEDTORCHmode.
S5
L35
L34
L32
L33
A
L 32 2 STROKEL 33 4 STROKEL 34 4 STROKE BI-LEVELL 35 2 STROKE SPOT (Q-SPOT)
Dependingontheweldingmodeselected,specifictorchbuttonproceduresareavailable.Theavailabilityofcertainproceduresdependsonwhetherornotcertainparametersorfunctionsoftheunitareenabledorsetintheassociatedmenus.Thetableshowsthesettingstobemadetoenableeachprocedure.
LEGEND2T: _____________ 2 STROKE LIFT-ARC2T HF: __________ 2STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T: _____________ 4 STROKE LIFT-ARC4T HF: __________ 4STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T B-L: _________ 4 STROKE B-LEVEL4T B-L HF: ______ 4STROKEB-LEVELWITHHIGHFREQUENCYARCSTRIKE(HF)2T Q-SPOT: _____ 2 STROKE TACKING2T Q-SPOT HF: __ 2STROKETACKINGWITHHIGHFREQUENCYARCSTRIKE(HF)√: _____________ Alwaysavailable.1: _____________ Availablewiththefollowingsetting:HF=on
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Tab. 16 - Pulsed Torch button mode table.→ PROCEDURE
↓
MODE 2T 2T HF 4T 4T HF 4T B-L 4T B-L HF 2T Q-SPOT 2T Q-SPOT HF
MMA
ELECTRODE
GOUGING
CONTINUOUS
DC TIG
√ 1 √ 1 √ 1 √ 1
PULSED
MODE DC TIG
√ 1 √ 1 √ 1 √ 1
SYNERGICPULSED DC
TIG
√ 1 √ 1 √ 1 √ 1
AC TIG
√ 1 √ 1 √ 1 √ 1
PULSED
MODE AC TIG
√ 1 √ 1 √ 1 √ 1
- 2 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
LIFTSLOPE UP DOWN SLOPE POST GASIGNITION
C.C.CURRENT
STARTINGCURRENT
WELDING CURRENT
FINALCURRENT
- 2 STROKE + HF
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○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
PRE GAS
IGNITION
UP SLOPE DOWN SLOPE POST GAS
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
HF
- 4 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
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2nd TIME
UP DOWNL POST GAS
WELDINGCURRENT
SLOPE
3rd TIME
SLOPE
FINALCURRENT
4Th TIME
STARTING CURRENT
1St TIME
LIFT
IGNITION
C.C.CURRENT
- 4 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatically,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
RAMP DOWN POST GASPRE-GAS
WELDINGCURRENT
UP
3rd TIME
SLOPE
FINALCURRENT
4th TIME
HFIGNITION
STARTING CURRENT
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4 STROKE B-LEVEL LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.) ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ Thetriggermustnotbepressedformorethan0.3seconds;otherwise,theweldcompletionstagewillstart.
○ Whenthetriggerispressedandreleasedimmediately,thesystemreturnstotheweldingcurrent. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME
LIFTIGNITION
C.C.CURRENT
2nd TIME
RAMP DOWN POST GAS
PRIMARYCURRENT
UP
3rd TIME
SLOPE
FINALCURRENT
4th TIME
CURRENTSECOND
PRESS AND RELEASE
STARTING CURRENT
- 4 STROKE B-LEVEL: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatical-ly,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) ceaseautomatically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ The triggermustnotbepressed formore than0.3seconds;otherwise, theweldcompletionstagewillstart.
○ When the trigger is pressed and released immediately, the system returns to theweldingcurrent.
○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent).
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○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
FINALCURRENT
1st TIME 2nd TIME
RAMP DOWN POST GASPRE-GAS
PRIMARYCURRENT
UP
3rd TIME
SLOPE
4th TIME
HFIGNITION
CURRENTSECOND
PRESS AND RELEASE
STARTING CURRENT
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10.1 2 STROKE SPOT - Q-SPOT FUNCTION
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
B A
BSP.t 0.01 sSETTING
3 sec ACTIVATION/SELECTION
ACTIVATION
A ○ Press the S5 buttontoselectthePULSEDTORCH2STROKESPOTmode.
B
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.
○ Press the S2 button toscroll the listofsettings toedit.SelectSP.t.SPOT-WELDINGTIME
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
Tab. 17 - Parameters of the 2nd level menu: 2 STROKE SPOT mode
ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0s Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
- Q-SPOT ○ Thisfunction,onlypresentin2STROKESPOT,facilitatesspot-welding:• Itallowstheexactpositioningoftheelectrodeatthepointtobejoined.Theelectrodeiscon-
venientlyplacedatthedesiredlocation.• Onlyafterliftingoftheelectrode,themachineemitspulseweldingforthestipulatedtime.• Itconsiderablyreducestheriskofcontaminationofthejointwiththeelectrode.• Whilepressingthetorchbutton,theprocessmayberepeatedasmanytimesasrequired.
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○ This function is ideallysuited to theweldingof thinnergauges,headtoheadpositionandthepipes.Placethetorchwiththeelectrodeontheprecisepointtobefixed.• Press the torch trigger and then lift.• Afterliftingthetorch,aprecisetriggerwillfollow.
○ Recommended: Setthehighestcurrentpossiblewiththelowestpossibletime.Value:0.01-0.5Sec.Ifthespot-weldingtimeislessthan1.0s,theupanddownslopesareeliminatedautomati-callybytheweldingprocess,althoughtheyaredisplayedandcanbesetbytheuserinterface.
○ Warning: Itisimportanttochecktheupandownslopesarenull(0sec.) ○ TheQ-Spotfunctionhasadualmode,i.e.itispossibletocarryoutspotweldingwithoutcontactwiththepiece.• It is recommended that thespot-weldingposition is researched (anelectrode thatcontacts
theworkpiece)forthinlayers(lessthan1.5mm)whileforgreaterthicknesses,withoutmakingcontactwiththeworkpiece.
- 2 STROKE SPOT LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME 2nd TIME
LIFT RAMP UP
DESCENTRAMP
POST GASIGNITION
C.C.CURRENT
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
SPOT-WELD TIME
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- 2 STROKE SPOT HF: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME 2nd TIME
PRE GAS
IGNITION
SLOPE UP DOWN SLOPE POST GAS
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
HF
SPOT TIG TIME
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1. Position the torch withtheelectrodeontheworkpiece.
2. Press the torch trigger and keep it pressed.
3. Lift the torch slightly.As soon as the electrode is lifted then the HF ignition starts.
4. The arc ignites for Afewhundredthsofa second (time can besetup).
5.The result of thisis a very precise,not oxidized weld-ingspotwithoutanyplastic deformation of the sheet.
PROCEDURE WITH CONTINUOUS PRESSURE OF TORCH BUTTON ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter. ○ Touchtheworkpiecewiththetorchelectrode. ○ Slowlyliftthetorchtostrikethearc.
Theweldingparametersareavailableinaccordancewiththeselectedweldingmodeandprocedure.Certainparametersareavailableonlyafterotherparametersorfunctionsoftheunithavebeenenabledor set.Thetableshowsthesettingsrequiredtoenableeachparameter.
LEGEND√: ____Alwaysavailable.1: ____Availablewiththefollowingsetting:MULTITACK=OFF2: ____Availablewhenremotecontrolisenabledandaremotecontrolpedalisconnectedtothe
unit.3: ____Availablewiththefollowingsetting:HFARCSTART=ON4: ____Availablewhenfootpedalcontrollerisdisabled.5: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=SLO.6: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=FA.
Meaning of symbols1+2=Allconditionsmustbefulfilled(both1and2).
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Tab. 18 - Table showing enabled Welding Parameters
MENU ↓
MODE →
PROCEDURE →
PARAMETER ↓
1° WELDING CURRENT √ √ √ √ √ √ √ √ √ √ √ √ √ √
1° HOT-START √
1° ARC-FORCE √
1° PRE-GAS TIME PRE-GAS 3 3 3 3 3 3 3 3 3 3 3 3
1° STARTING CURRENT √ √ √ √ √ √ √ √ √ √ √ √
1° UPSLOPE √ √ √ √ √ √ √ √ √ √ √ √
1°SECOND CURRENT B-LEVEL
√ √ √
1° STARTING CURRENT √ √ √ √ √ √ √ √
1° PEAK TIME √ √ √ √ √ √ √ √
1° PULSED CURRENT FREQUENCY 6 6 6 6 6 6 6 6
1° BASE TIME 5 5 5 5
1° DOWN SLOPE √ √ √ √ √ √ √ √ √ √ √ √
1° END CURRENT √ √ √ √ √ √ √ √ √ √ √ √
1° POST GAS TIME √ √ √ √ √ √ √ √ √ √ √ √
2° TYPE OF ELECTRODE √
2nd VRD √ √
2° LONG ARC VOLT-AGE √
2nd SPOT-WELDING TIME √ √ √
2nd HF ARC START √ √ √ √ √ √ √ √ √ √ √ √
2ND MINIMUM PEDAL CURRENT 2 2 2 2 2 2
2° AC WAVEFORM
SPECIAL Q-START 3+1 3+1 3+1 3+1 3+1 3+1
SPECIAL DYNAMIC ARC 4+1 1 3+1 1
SPECIAL MULTI TACK 3 3 3 3 3 3
SPECIAL MIX AC
SPECIAL EXTRA FUSION
SPECIAL AC FREQUENCY
SPECIAL AC BALANCE
SPECIAL ELECTRODE DIAMETER
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Tab. 19 - Table showing enabled TIG AC Welding Parameters
MENU ↓
MODE →
PROCEDURE →
PARAMETER ↓
1° WELDING CURRENT 1 1 1 1 1 1 1 1
1° HOT-START
1° ARC-FORCE
1° PRE-GAS TIME 3 3 3 3 3 3 3 3
1° STARTING CURRENT √ √ √ √ √ √ √ √
1° SLOPE UP √ √ √ √ √ √ √ √
1° SECOND CURRENT B-LEVEL √ √
1° BASE CURRENT √ √ √ √
1° PEAK TIME √ √ √ √
1° PULSED CURRENT FREQUENCY 6 6 6 6
1° BASE TIME 5 5 5 5
1° DOWN SLOPE √ √ √ √ √ √ √ √
1° FINAL CURRENT √ √ √ √ √ √ √ √
1° POST GAS TIME √ √ √ √ √ √ √ √
2° ELECTRODE TYPE
2° VRD
2° LONG ARC VOLTAGE
2° SPOT TIG TIME √ √
2° HF ARC START √ √ √ √ √ √ √ √
2° MINIMUM PEDAL CURRENT 2 2 2 2
2° AC WAVEFORM
SPECIAL Q-START
SPECIAL DYNAMIC ARC
SPECIAL MULTI TACK
SPECIAL MIX AC √ √ √ √ √ √ √ √
SPECIAL FUSIONE EXTRA √ √ √ √ √ √ √ √
SPECIAL AC FREQUENCY √ √ √ √ √ √ √ √
SPECIAL AC BALANCE √ √ √ √ √ √ √ √
SPECIAL ELECTRODE DIAMETER √ √ √ √ √ √ √ √
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11 JOBS MANAGEMENT
Personalisedweldingsettings,orJOBs,canbesavedinmemorylocationsandsubsequentlyuploaded.Upto50JOBScanbesaved(j01-j50).JOBscanbemanagedonlywhentheunitisnotinweldingmode.TheSETUPmenusettingscannotbesavedbymeansoftheJOBs.WhenaJOBisloadedandanUP/DOWNtorchisinstalled,pressthetorchtriggerstoselectthesavedJOBS.IftherearenoJOBSloaded,theUP/DOWNbuttonsonthetorchservetoadjusttheweldingcurrent.
11.1 SAVING A JOB
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
ABD
CSA. jobSELECTION
3 sec ACTIVATION
CONFIRM
BACKUP
A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.
- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2..
B ○ Press the S3 buttontoconfirm.
- SA. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthefirstfreejob.
C ○ Using the encoder E1 ,selectthedesiredjobnumber.Onselectingacurrentlyoccupiedmemorylocation,thejobnumberflashes.
D ○ Press the S3 buttontosavetheJOBandexitthemenu.Ifyouconfirmatthispoint,thenewjobwilloverwritethepreviouslysavedsettings.
Pressanybutton (except S3)toexitwithoutconfirming.
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11.2 DELETING A JOB
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
ACE
B DEr. jobSELECTION
3 sec ACTIVATION/
CONFIRM
CANCEL
A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.
- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2.
B ○ Use the encoder E1 ,toselectthefollowingsetting:Er. Job. - ThemessageappearsonlyiftherearesavedJOBS,onthefollowingdisplays: D1-D2.
C ○ Press the S3 buttontoconfirm.
- Er. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthelastjobused.
D ○ Use the encoder E1 ,toselectthenumberofthejobtobedeleted.
E ○ Press the S3 buttontocanceltheJOBandquitthemenu.
Pressanybutton (except S3)toexitwithoutconfirming.
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11.3 LOADING A JOB
L1
L2
L15
L16
L17
L37
L39
L40
L42
L41
L18
L19
L20
L21
L22 L23
L24
L25
L26
L27
L28
L29
L3
L4 L5
S1 S2 S3 S4L31L30 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L35L34
L32L33
L36 L38
AC
BLO. J.01SELECTION
ACTIVATION
CONFIRM
A
○ Press the S3 buttontoactivatetheLOADJOBmenu. - LO. JXX:Onlywhenthejobshavebeenuploaded,themessageisshownonthefollowing
displays: D1-D2.• xx=numberofthelastjobused.
- No. Job:Iftherearenojobsinthememorythemessageisshownonthefollowingdisplays:D1-D2.
B ○ Using the encoder E1 ,selectthejobnumbertobeloaded.
C
○ Press theS3 buttontoloadtheJOBandexitfromthemenu. - J.xx :Themessageappearsforafewsecondsonthefollowingdisplays: D1.
- TheLEDilluminates.
ToquitthecurrentlyloadedJOB,changeanysettingonthepowersourceuserinterface.Pressanybutton (except S3)toexitwithoutconfirming.
11.4 SELECTING JOBS USING THE TORCH BUTTONS
WhenanUP/DOWNtorchisinstalledyoucanselecttheJOBsinaJOBsequenceusingthebuttonsontheweldingtorch.TocreatetheJOBssequence,leaveafreememoryslotbeforeandafterthegroupofJOBstobeincludedinthesequence.
Sequence 1 JOB not saved
Sequence 2 JOB not saved
Sequence 3
J.01 J.02 J.03 J.05 J.06 J.07 J.09 J.10 J.11
SelectanduploadoneoftheJOBsintherequiredsequence(e.g.J.06)onthepowersourceuserin-terface. UsethetorchbuttonstoscrolltheJOBsofsequence2(J.05,J.06,J.07).
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Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
54
ENGLISH
12 TECHNICAL DATA
Directives applied
Wasteelectricalandelectronicequipment(WEEE)Electromagnetic compatibility (EMC)Lowvoltage(LVD)Restrictionoftheuseofcertainhazardoussubstances(RoHS)
Construction standards EN60974-1;EN60974-3;EN60974-10ClassA
Conformity markings
EquipmentcompliantwithEuropeandirectivesinforce
Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock
EquipmentcompliantwithWEEEdirective
EquipmentcompliantwithRoHSdirective
12.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC
Supply voltage 3x400Va.c.±15%/50-60HzMains protection 25 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto38mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto38mΩ.
Dimensions ( L x D x H ) 690x290x450mmWeight 46.4 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
10 A - 20.4 V 300 A - 32.0 V
5 A - 10.2 V 320 A - 22.8 V
20 A - 15.0 V 320 A - 30.0 V
Welding current / Working voltage
45%(40°C) 300 A - 32.0 V 320 A - 22.8 V --40%(40°C) -- -- 320 A - 30.0 V60%(40°C) 270 A - 30.8 V 280 A - 21.2 V 270 A - 27.5 V100%(40°C) 240 A - 29.6 V 240 A - 19.6 V 240 A - 26.0 V
Maximum input power
45%(40°C) 14.7kVA–11.3kW 13.1kVA–9.9kW --40%(40°C) -- -- 15.2kVA–12.0kW60%(40°C) 12.7kVA–9.8kW 10.5kVA–7.6kW 12.1kVA–9.3kW100%(40°C) 11.2kVA–8.6kW 8.8kVA–6.1kW 10.5kVA–7.8kW
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
55
ENGLISH
Maximum supply current
45%(40°C) 20.9 A 18.8 A --40%(40°C) -- -- 21.6 A60%(40°C) 18.1 A 15.1 A 17.5 A100%(40°C) 16.2 A 12.7 A 15.0 A
Maximum Effective Supply Current
45%(40°C) 14.0 A 12.6 A --40%(40°C) -- -- 13.7 A60%(40°C) 14.0A 11.7 A 13.6 A100%(40°C) 16.2 A 12.7 A 15.0 A
No-load voltage (U0) 72 V
Reduced no-load voltage (Ur) 11 V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
12.2 CRUISER 402 AC/DC - POWER PULSE 402 AC/DCSupply voltage 3x400Va.c.±15%/50-60HzMains protection 32 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto64mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto64mΩ.
Dimensions ( L x D x H ) 690x290x450mmWeight 55.5 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
10 A - 20.4 V 400 A - 36.0 V
5 A - 10.2 V 400 A - 26.0 V
20 A - 15.0 V 400 A - 34.0 V
Welding current / Working voltage50%(40°C) 400 A - 36.0 V 400 A - 26.0 V 400 A - 34.0 V60%(40°C) 370 A - 34.8 V 380 A - 25.2 V 380 A - 33.0 V100%(40°C) 340 A - 33.6 V 340 A - 23.6 V 340 A - 31.0 V
Maximum input power50%(40°C) 18.4kVA–16.8kW 14.3kVA–12.9kW 17.7kVA–16.1kW60%(40°C) 17.2kVA–15.6kW 13.2kVA–11.8kW 16.6kVA–15.0kW100%(40°C) 15.3kVA–13.7kW 11.6kVA–10.0kW 14.1kVA–12.7kW
Maximum supply current50%(40°C) 27.2 A 20.7 A 25.4 A60%(40°C) 24.7 A 19.0 A 24.4 A100%(40°C) 21.7 A 16.8 A 20.9 A
Maximum Effective Supply Current
50%(40°C) 19.2 A 14.6 A 18.0 A60%(40°C) 19.1 A 14.7 A 18.9 A100%(40°C) 21.7 A 16.8 A 20.9 A
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
56
ENGLISH
No-load voltage (U0) 81V
Reduced no-load voltage (Ur) 9V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
12.3 CRUISER 502 AC/DC - POWER PULSE 502 AC/DC
Supply voltage 3x400Va.c.±15%/50-60HzMains protection 40 A 500 V Delayed
Zmax CompliantwithEN61000-3-12Hook-upnotdependentonthesupplynetwork
Dimensions ( L x D x H ) 690x290x450mmWeight 55.5 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0.5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
10 A - 20.4 V 500 A - 40.0 V
5 A - 10.2 V 500 A - 30.0 V
20 A - 15.0 V 500 A - 39.0 V
Welding current / Working voltage30%(40°C) 500 A - 40.0 V 500 A - 30.0 V 500 A - 39.0 V60%(40°C) 370 A - 34.8 V 380 A - 25.2 V 380 A - 33.0 V100%(40°C) 340 A - 33.6 V 340 A - 23.6 V 340 A - 31.0 V
Maximum input power30%(40°C) 25.5kVA–23.4kW 20.3kVA–18.5kW 25.0kVA–23.0kW60%(40°C) 17.2kVA–15.6kW 13.2kVA–11.8kW 16.6kVA–15.0kW100%(40°C) 15.3kVA–13.7kW 11.6kVA–10.0kW 14.1kVA–12.7kW
Maximum supply current30%(40°C) 37.3 A 29.0 A 37.4 A60%(40°C) 24.7 A 19.0 A 24.4 A100%(40°C) 21.7 A 16.8 A 20.9 A
Maximum Effective Supply Current
30%(40°C) 20.4 A 15.9 A 20.5 A60%(40°C) 19.1 A 14.7 A 18.9 A100%(40°C) 21.7 A 16.8 A 20.9 A
No-load voltage (U0) 81V
Reduced no-load voltage (Ur) 9V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
57
B
DC
A
32
41
L
31 2 4 5JP2
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BROWN
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21
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9
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GN
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PU
LS
DO
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PU
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UP
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1087 9 141311 12 191716 1815 222120
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050.XXXX.0052
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T
P-T
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D
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D-I
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P-U
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21 3 754 6 11108 9 141312 15
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4V
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O
33
VA
C-2
33
VA
C-2
33
VA
C-1
33
VA
C-1
24
VA
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18
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191716 18 222120 3 41 2 1 32
342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12
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4
24
VA
C-1
24
VA
C-2
24
VA
C-2
+5
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GN
D-R
EM
GN
D-R
EM
+3
4V
-RE
M
+1
5V
+1
5V
-15
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-15
V
24
VA
C-1
1 324 1 24 43 31 2
RIC
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CC
HIN
A
AL
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SIG
NA
L-1
GN
D
+5
V
+5
V
GN
D
GN
D
OK
-GR
UP
PO
AL
AR
M-C
U
SIG
NA
L-4
SIG
NA
L-3
SIG
NA
L-2
PO
T
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AL
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RIF
1275 6 8 119 10 161513 14 1917 18 20
22
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JP5
+5
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TX
2-R
S2
32
1 2
GN
D
TX
1-R
S2
32
RX
2-R
S2
32
RX
1-R
S2
32
J1
5 63 4
CAN-L
33
GND-REM
34
+5V-REM
N.C.
CAN-H
32
31
30
RIC-MACCHINA26
RID-MOD
POT
N.C.
29
28
27
RIF
VOUT
25
23
24
JP
22
32
31
34
33
30
27
29
28
26
25
23
24
COM HF
050.XXXX.0139
15
JP
2 F
LA
T3
4V
IE
CON-CONT
I-INV
AL-IN
SIGNAL-1
19
20
21
EV-TIG
OK-GRUPPO
SIGNAL-2
18
16
17
+5V
PULS-UP
ALARM-CU
SIGNAL-3
13
12
14
GND
PULS-DOWN
10
911
RIC-PED
GND
+15V
PULS-TORCIA76
85
-15V
SIGNAL-4
EXT-REF
43
2
OK-FAN1
JP
6 F
LA
T3
4V
IE
22
20
19
21
17
16
18
15
14
12
13
11
91
08
67
53
42
1
050.XXXX.0140
RE
MO
TE
1
JP17JP18
RS
23
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OM
1
22 21 2342 1 1 4 3
12
56
34
76
84
35
12
JP
1
CN8
JP
5
JP7
+5V
TX2-RS232
TX1-RS232
RX2-RS232
RX1-RS232
GND
GND
DIG_IN_1
DIG_IN_2
DIG_IN_3
DIG_OUT_1
DIG_OUT_2
A-RS485 12
12
+5
V-R
EM
OK
-FA
N
+5
V-R
EM
GN
D-R
EM
+3
4V
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M
GN
D-R
EM
GN
D-R
EM
CA
N-L
CA
N-H
21 22 431 2 2 31 4
B-RS485
12
88
65
72
31
4
JP
5
+24V-ISO
48VAC-1
CAN-L
+34V-REM
CAN-H
48VAC-2
GND-REM
GND-ISO
76
53
24
1
P-UP
GND_ISO
GND_ISO
RIF-EXT
N.C.-1
20
17
18
19
14
15
16
12
11
91
01
3
JP
12
+10V_ISO
N.C.-2
PT/CONT-PED
P-DOWN
+24V_ISO
N.O.-2
COM-1
N.O.-1
COM-2
56
13
24
21
JP
3
RIF-EXT
PRES-PED
+10V-ISO
P-T/CONT-PED
GND-ISO
230VAC-1
C D EF B A
48VAC-2
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050.XXXX.0027 JP
2 3
HF4
+24V_ISO
N.C.
GND_ISO
21
431 2 65
43
21
JP
26
3
JP
28
41
2
16
15
13
14
11
12
10
98
56
74
JP
25
24VAC-4
48VAC-1
48VAC-2
24VAC-3
230VAC-2
18VAC-2
24VAC-2
24VAC-1
33VAC-2
33VAC-1
18VAC-1
24VAC-2
24VAC-3
24VAC-4
24VAC-1
33VAC-2
33VAC-1
18VAC-1
18VAC-2
400VAC
230VAC
0VAC
F1 6X32
2A 500V @
21
JP
4
342
1
JP
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2
53
46
56
31
24
AD
BC
FG
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NM
LS
RP
T
D
C E
B
A
F
JP3
1 2
JP4
43 21 3 4
JP
3
21
43
1
JP
2
24
3
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13
42
JP
20
12
VOUT
JP
21
21
GND
RS
23
2 C
OM
3
JP2
3 41 2 85 6 7 1 5 62 43 107 98
JP7
33
VA
C-2
23
0V
AC
-1
33
VA
C-1
23
0V
AC
-2
JP
3
12
43
+
13
2
JP
4
45
6
+5V-REM
+34V-REM
CAN-L
GND-REM
GND-REM
CAN-H
34 2 1
JP3
JP14
21
21JP
7
3 4
1
5
2
GN
D-I
SO
AL
CU
EA
RT
H
40
0V
AC
-1
40
0V
AC
-2
4321
+
+-
05
0.X
XX
X.0
111
12
1
JP
4
32
46
5
JP
9
JP6
3 41 2 5 6
POWER_PULSE_VERSION
CONN MFT2V ROSSO
CRUISER_VERSION
CONN MFT2V BLU
POWER_PULSE_VERSION
B
H
J
K
L
T
G
S RE
F
NP
D
C
AM
15
69
15
69
21
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
25
7
02
2.0
00
2.0
18
9
02
2.0
01
0.0
01
5
02
2.0
00
2.0
22
4
022.0002.0252
022.0002.0156
02
2.0
00
2.0
311
022.0002.0312
022.0002.0073
022.0002.0156
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0227
022.0002.0255
022.0002.0218
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
E
F
G
H
D
J
I
C
B
A
022.0002.0284
GND-ISO21
12
+24V-ISO
CAN-H
+5V-REM
GND-REM
CAN-L
21
FH
GE
BC
DA
JI
POWER_PULSE_VERSION
IR
02
2.0
00
2.0
18
8
02
2.0
00
2.0
22
6
02
2.0
00
2.0
24
9
022.0002.0252
TIG
VDC
EV
4
JP
4
3
N.C.
COM
JP
27
21
COM
230VAC-1
230VAC-2230VAC-2
230VAC-1
GND ISO
GND ISO
+24V-FAN
GND ISO
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
+24V-FAN
JP
32
JP
29
JP
30
12
12
JP
31
12
21
JP
33
12
JP
23
42
13
022.0002.0363
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
VDCM
MVDC
MVDC
MVDC
POWER_PULSE_VERSION
12
N.O.
ENGLISH
13 ELECTRICAL DIAGRAM
13.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
58
B
DC
A
32
41
L
31 2 4 5JP2
H.F.
TIG
050.
XXXX
.006
9
6
HALL
J8J4 050.XXXX.0116J7J5J6 J1J3
JP1-FLAT 10VIE
JP4-FLAT
321
JP
7
J5
4 9 108765
J3
3
JP3
21 4
1 2 3 4 5 6 7 8 9 10
-
050.
XXXX
.011
9
J4 J3
J1 J2JP6
21
JP
5
12
43
F2
4A
@
050.XXXX.0036
F1
4A
@
F3
25
0m
A@
F4
1A
@
050.X
XXX.
0038
23
1 JP
1
31
2
JP
2
J1
21 5
JP2
43 76 8
BROWN
050.XXXX.0068
JP
2
12
J5
MAINS SWITCH
R
J2
J1
BROWN
BROWN
J2
J3
J8 J6 J3
J7
J4
J1
BLACK
BLACK
BLACK
S
T
PEJ9YELLOW-GREEN
JP4
12 63 54 1 2
JP1
J2
J1
050.XXXX.0057
21
JP
1
JP
2
34
56
12
J3
J2
BLACK
BLACK
BLACK
CO
NN
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EA
LC
U09
13
24
5
64
31
25
65
43
21
1 106
JP1
53 42 8 97
J1
JP2
JP3
050.XXXX.0112
JP1
4 3 12
48VAC-13
VO
UT
JP16JP12JP13JP8JP10JP11JP9
2
050.XXXX.0076
1 2 43 5 76
15
J1
3
4
9 108
2135 6 4810 7911 121416 131517 182022 1921
JP5
+5V
GN
D
GN
D
+15V
+15V
+12V
-15V
21 54 63
RE
LE
' P
OT
EX
T-R
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OK
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UP
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TE
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N
CO
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N
GN
D
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LS
DO
WN
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CO
M H
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ALA
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RIC
PE
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LE
1087 9 141311 12 191716 1815 222120
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AC
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3 14214365810 791114 1216151720 182221 19 13 213 4
050.XXXX.0052
JP3 JP4 JP6
RIF
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T
P-T
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ED
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21 3 754 6 11108 9 141312 15
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AN
1
+10V
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O
33V
AC
-2
33V
AC
-2
33V
AC
-1
33V
AC
-1
24V
AC
-4
18V
AC
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24V
AC
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CO
M
N.O
.
CO
M
N.C
.
191716 18 222120 3 41 2 1 32
342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12
JP1JP2
050.XXXX.0080
JP6
4
24V
AC
-1
24V
AC
-2
24V
AC
-2
+5V
-RE
M
GN
D-R
EM
GN
D-R
EM
+34
V-R
EM
+15
V
+15V
-15V
-15V
24V
AC
-1
1 324 1 24 43 31 2
RIC
-MA
CC
HIN
A
AL-I
N
SIG
NA
L-1
GN
D
+5V
+5V
GN
D
GN
D
OK
-GR
UP
PO
ALA
RM
-CU
SIG
NA
L-4
SIG
NA
L-3
SIG
NA
L-2
PO
T
I-H
ALL
RIF
1275 6 8 119 10 161513 14 1917 18 20
22
I-HALL
JP5
+5V
TX
2-R
S232
1 2
GN
D
TX
1-R
S232
RX
2-R
S232
RX
1-R
S232
J1
5 63 4
CAN-L
33
GND-REM
34
+5V-REM
N.C.
CAN-H
32
31
30
RIC-MACCHINA26
RID-MOD
POT
N.C.
29
28
27
RIF
VOUT
25
23
24
JP
22
32
31
34
33
30
27
29
28
26
25
23
24
COM HF
050.XXXX.0139
15
JP
2 F
LA
T34V
IE
CON-CONT
I-INV
AL-IN
SIGNAL-1
19
20
21
EV-TIG
OK-GRUPPO
SIGNAL-2
18
16
17
+5V
PULS-UP
ALARM-CU
SIGNAL-3
13
12
14
GND
PULS-DOWN
10
911
RIC-PED
GND
+15V
PULS-TORCIA76
85
-15V
SIGNAL-4
EXT-REF
43
2
OK-FAN1
JP
6 F
LA
T34
VIE
22
20
19
21
17
16
18
15
14
12
13
11
910
86
75
34
21
050.XXXX.0140
RE
MO
TE
1
JP17JP18
RS
232
CO
M 1
22 21 2342 1 1 4 3
12
56
34
76
84
35
12
JP
1
CN8
JP
5
JP7
+5V
TX2-RS232
TX1-RS232
RX2-RS232
RX1-RS232
GND
GND
DIG_IN_1
DIG_IN_2
DIG_IN_3
DIG_OUT_1
DIG_OUT_2
A-RS485 12
12
+5V
-RE
M
OK
-FA
N
+5V
-RE
M
GN
D-R
EM
+34V
-RE
M
GN
D-R
EM
GN
D-R
EM
CA
N-L
CA
N-H
21 22 431 2 2 31 4
B-RS485
12
88
65
72
31
4
JP
5
+24V-ISO
48VAC-1
CAN-L
+34V-REM
CAN-H
48VAC-2
GND-REM
GND-ISO
76
53
24
1
P-UP
GND_ISO
GND_ISO
RIF-EXT
N.C.-1
20
17
18
19
14
15
16
12
11
91
01
3
JP
12
+10V_ISO
N.C.-2
PT/CONT-PED
P-DOWN
+24V_ISO
N.O.-2
COM-1
N.O.-1
COM-2
56
13
24
21
JP
3
RIF-EXT
PRES-PED
+10V-ISO
P-T/CONT-PED
GND-ISO
230VAC-1
C D EF B A
48VAC-2
JP1J1
050.XXXX.0027 JP
2 3
HF4
+24V_ISO
N.C.
GND_ISO
21
431 2 65
43
21
JP
26
3
JP
28
41
2
16
15
13
14
11
12
10
98
56
74
JP
25
24VAC-4
48VAC-1
48VAC-2
24VAC-3
230VAC-2
18VAC-2
24VAC-2
24VAC-1
33VAC-2
33VAC-1
18VAC-1
24VAC-2
24VAC-3
24VAC-4
24VAC-1
33VAC-2
33VAC-1
18VAC-1
18VAC-2
400VAC
230VAC
0VAC
F1 6X32
2A 500V @
21
JP
4
342
1
JP
1
050.XXXX.0071
JP
2
53
46
56
31
24
AD
BC
FG
EK
JH
NM
LS
RP
T
D
C E
B
A
F
JP3
1 2
JP4
43 21 3 4
JP
3
21
43
1
JP
2
24
3
J2
13
42
JP
20
12
VOUT
JP
21
21
GND
RS
232
CO
M 3
JP2
3 41 2 85 6 7 1 5 62 43 107 98
JP7
33
VA
C-2
23
0V
AC
-1
33
VA
C-1
23
0V
AC
-2
JP
3
12
43
+
13
2
JP
4
45
6
+5V-REM
+34V-REM
CAN-L
GND-REM
GND-REM
CAN-H
34 2 1
JP3
JP14
21
21JP
7
3 4
1
5
2
GN
D-I
SO
AL
CU
EA
RT
H
40
0V
AC
-1
40
0V
AC
-2
4321
+
+-
05
0.X
XX
X.0
111
12
1
JP
4
32
46
5
JP
9
JP6
3 41 2 5 6
POWER_PULSE_VERSION
CONN MFT2V ROSSO
CRUISER_VERSION
CONN MFT2V BLU
POWER_PULSE_VERSION
B
H
J
K
L
T
G
S RE
F
NP
D
C
AM
15
69
15
69
21
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
257
02
2.0
00
2.0
18
9
02
2.0
01
0.0
015
022.0
00
2.0
224
022.0002.0252
022.0002.0156
02
2.0
00
2.0
311
022.0002.0312
022.0002.0073
022.0002.0156
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0227
022.0002.0255
022.0002.0218
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
E
F
G
H
D
J
I
C
B
A
022.0002.0284
GND-ISO21
12
+24V-ISO
CAN-H
+5V-REM
GND-REM
CAN-L
21
FH
GE
BC
DA
JI
POWER_PULSE_VERSION
IR
02
2.0
00
2.0
188
02
2.0
00
2.0
22
6
022.0
002.0
249
022.0002.0252
TIG
VDC
EV
4
JP
4
3
N.C.
COM
JP
27
21
COM
230VAC-1
230VAC-2230VAC-2
230VAC-1
GND ISO
GND ISO
+24V-FAN
GND ISO
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
+24V-FAN
JP
32
JP
29
JP
30
12
12
JP
31
12
21
JP
33
12
JP
23
42
13
022.0002.0363
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
VDCM
MVDC
MVDC
MVDC
POWER_PULSE_VERSION
12
N.O.
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
59
B
DC
A
32
41
L
31 2 4 5JP2
H.F.
TIG
050.
XXXX
.006
9
6
HALL
J8J4 050.XXXX.0116J7J5J6 J1J3
JP1-FLAT 10VIE
JP4-FLAT
321
JP
7
J5
4 9 108765
J3
3
JP3
21 4
1 2 3 4 5 6 7 8 9 10
-
050.
XXXX
.011
9
J4 J3
J1 J2JP6
21
JP
5
12
43
F2
4A
@
050.XXXX.0036
F1
4A
@
F3
25
0m
A@
F4
1A
@
050.X
XXX.
0038
23
1 JP
1
31
2
JP
2
J1
21 5
JP2
43 76 8
BROWN
050.XXXX.0068
JP
2
12
J5
MAINS SWITCH
R
J2
J1
BROWN
BROWN
J2
J3
J8 J6 J3
J7
J4
J1
BLACK
BLACK
BLACK
S
T
PEJ9YELLOW-GREEN
JP4
12 63 54 1 2
JP1
J2
J1
050.XXXX.0057
21
JP
1
JP
2
34
56
12
J3
J2
BLACK
BLACK
BLACK
CO
NN
-ILM
EA
LC
U09
13
24
5
64
31
25
65
43
21
1 106
JP1
53 42 8 97
J1
JP2
JP3
050.XXXX.0112
JP1
4 3 12
48VAC-13
VO
UT
JP16JP12JP13JP8JP10JP11JP9
2
050.XXXX.0076
1 2 43 5 76
15
J1
3
4
9 108
2135 6 4810 7911 121416 131517 182022 1921
JP5
+5V
GN
D
GN
D
+15V
+15V
+12V
-15V
21 54 63
RE
LE
' P
OT
EX
T-R
EF
OK
-GR
UP
PO
TE
RM
FA
N
CO
M-C
ON
T
OK
FA
N
GN
D
+5V
PU
LS
DO
WN
PU
LS
UP
CO
M H
F
ALA
RM
-CU
PU
LS
-TO
RC
IA
EV
-TIG
RIC
PE
DA
LE
1087 9 141311 12 191716 1815 222120
18V
AC
-1
3 14214365810 791114 1216151720 182221 19 13 213 4
050.XXXX.0052
JP3 JP4 JP6
RIF
-EX
T
P-T
/CO
NT-P
ED
GN
D-I
SO
CO
M C
U
CO
M R
ELE
HF
P-U
P
P-D
OW
N
PT
/CO
NT
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D
+24
V-F
AN
2
GN
D-I
SO
CO
M E
V-T
IG
PR
ES
-PE
D
AL
CU
+24V
-IS
O
AL-C
U
21 3 754 6 11108 9 141312 15
+24
V-F
AN
1
+10V
-IS
O
33V
AC
-2
33V
AC
-2
33V
AC
-1
33V
AC
-1
24V
AC
-4
18V
AC
-2
24V
AC
-3
CO
M
N.O
.
CO
M
N.C
.
191716 18 222120 3 41 2 1 32
342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12
JP1JP2
050.XXXX.0080
JP6
4
24V
AC
-1
24V
AC
-2
24V
AC
-2
+5V
-RE
M
GN
D-R
EM
GN
D-R
EM
+34
V-R
EM
+15
V
+15V
-15V
-15V
24V
AC
-1
1 324 1 24 43 31 2
RIC
-MA
CC
HIN
A
AL-I
N
SIG
NA
L-1
GN
D
+5V
+5V
GN
D
GN
D
OK
-GR
UP
PO
ALA
RM
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SIG
NA
L-4
SIG
NA
L-3
SIG
NA
L-2
PO
T
I-H
ALL
RIF
1275 6 8 119 10 161513 14 1917 18 20
22
I-HALL
JP5
+5V
TX
2-R
S232
1 2
GN
D
TX
1-R
S232
RX
2-R
S232
RX
1-R
S232
J1
5 63 4
CAN-L
33
GND-REM
34
+5V-REM
N.C.
CAN-H
32
31
30
RIC-MACCHINA26
RID-MOD
POT
N.C.
29
28
27
RIF
VOUT25
23
24
JP
22
32
31
34
33
30
27
29
28
26
25
23
24
COM HF
050.XXXX.0139
15
JP
2 F
LA
T34V
IE
CON-CONT
I-INV
AL-IN
SIGNAL-1
19
20
21
EV-TIG
OK-GRUPPO
SIGNAL-2
18
16
17
+5V
PULS-UP
ALARM-CU
SIGNAL-3
13
12
14
GND
PULS-DOWN
10
911
RIC-PED
GND
+15V
PULS-TORCIA76
85
-15V
SIGNAL-4
EXT-REF
43
2
OK-FAN1
JP
6 F
LA
T34
VIE
22
20
19
21
17
16
18
15
14
12
13
11
910
86
75
34
21
050.XXXX.0140
RE
MO
TE
1
JP17JP18
RS
232
CO
M 1
22 21 2342 1 1 4 3
12
56
34
76
84
35
12
JP
1
CN8
JP
5
JP7
+5V
TX2-RS232
TX1-RS232
RX2-RS232
RX1-RS232
GND
GND
DIG_IN_1
DIG_IN_2
DIG_IN_3
DIG_OUT_1
DIG_OUT_2
A-RS485 12
12
+5V
-RE
M
OK
-FA
N
+5V
-RE
M
GN
D-R
EM
+34V
-RE
M
GN
D-R
EM
GN
D-R
EM
CA
N-L
CA
N-H
21 22 431 2 2 31 4
B-RS485
12
88
65
72
31
4
JP
5
+24V-ISO
48VAC-1
CAN-L
+34V-REM
CAN-H
48VAC-2
GND-REM
GND-ISO
76
53
24
1
P-UP
GND_ISO
GND_ISO
RIF-EXT
N.C.-1
20
17
18
19
14
15
16
12
11
91
01
3
JP
12
+10V_ISO
N.C.-2
PT/CONT-PED
P-DOWN
+24V_ISO
N.O.-2
COM-1
N.O.-1
COM-2
56
13
24
21
JP
3
RIF-EXT
PRES-PED
+10V-ISO
P-T/CONT-PED
GND-ISO
230VAC-1
C D EF B A
48VAC-2
JP1J1
050.XXXX.0027 JP
2 3
HF4
+24V_ISO
N.C.
GND_ISO
21
431 2 65
43
21
JP
26
3
JP
28
41
2
16
15
13
14
11
12
10
98
56
74
JP
25
24VAC-4
48VAC-1
48VAC-2
24VAC-3
230VAC-2
18VAC-2
24VAC-2
24VAC-1
33VAC-2
33VAC-1
18VAC-1
24VAC-2
24VAC-3
24VAC-4
24VAC-1
33VAC-2
33VAC-1
18VAC-1
18VAC-2
400VAC
230VAC
0VAC
F1 6X32
2A 500V @
21
JP
4
342
1
JP
1
050.XXXX.0071
JP
2
53
46
56
31
24
AD
BC
FG
EK
JH
NM
LS
RP
T
D
C E
B
A
F
JP3
1 2
JP4
43 21 3 4
JP
3
21
43
1
JP
2
24
3
J2
13
42
JP
20
12
VOUT
JP
21
21
GND
RS
232
CO
M 3
JP2
3 41 2 85 6 7 1 5 62 43 107 98
JP7
33
VA
C-2
23
0V
AC
-1
33
VA
C-1
23
0V
AC
-2
JP
3
12
43
+
13
2
JP
4
45
6
+5V-REM
+34V-REM
CAN-L
GND-REM
GND-REM
CAN-H
34 2 1
JP3
JP14
21
21JP
7
3 4
1
5
2
GN
D-I
SO
AL
CU
EA
RT
H
40
0V
AC
-1
40
0V
AC
-2
4321
+
+-
05
0.X
XX
X.0
111
12
1
JP
4
32
46
5
JP
9
JP6
3 41 2 5 6
POWER_PULSE_VERSION
CONN MFT2V ROSSO
CRUISER_VERSION
CONN MFT2V BLU
POWER_PULSE_VERSION
B
H
J
K
L
T
G
S RE
F
NP
D
C
AM
15
69
15
69
21
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
25
7
02
2.0
00
2.0
18
9
02
2.0
01
0.0
01
5
022.0
002.0
224
022.0002.0252
022.0002.0156
02
2.0
00
2.0
311
022.0002.0312
022.0002.0073
022.0002.0156
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0227
022.0002.0255
022.0002.0218
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
E
F
G
H
D
J
I
C
B
A
022.0002.0284
GND-ISO21
12
+24V-ISO
CAN-H
+5V-REM
GND-REM
CAN-L
21
FH
GE
BC
DA
JI
POWER_PULSE_VERSION
IR
02
2.0
00
2.0
18
8
02
2.0
00
2.0
226
022.0
002.0
24
9
022.0002.0252
TIG
VDC
EV
4
JP
4
3
N.C.
COM
JP
27
21
COM
230VAC-1
230VAC-2230VAC-2
230VAC-1
GND ISO
GND ISO
+24V-FAN
GND ISO
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
+24V-FAN
JP
32
JP
29
JP
30
12
12
JP
31
12
21
JP
33
12
JP
23
42
13
022.0002.0363
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
VDCM
MVDC
MVDC
MVDC
POWER_PULSE_VERSION
12
N.O.
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
60
B
DC
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32
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33
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M
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191716 18 222120 3 41 2 1 32
342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12
JP1JP2
050.XXXX.0080
JP6
4
24
VA
C-1
24
VA
C-2
24
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EM
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EM
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EM
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4V
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M
+1
5V
+1
5V
-15
V
-15
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24
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C-1
1 324 1 24 43 31 2
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CC
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A
AL
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SIG
NA
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V
GN
D
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PO
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NA
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SIG
NA
L-3
SIG
NA
L-2
PO
T
I-H
AL
L
RIF
1275 6 8 119 10 161513 14 1917 18 20
22
I-HALL
JP5
+5V
TX
2-R
S232
1 2
GN
D
TX
1-R
S232
RX
2-R
S232
RX
1-R
S232
J1
5 63 4
CAN-L
33
GND-REM
34
+5V-REM
N.C.
CAN-H
32
31
30
RIC-MACCHINA26
RID-MOD
POT
N.C.
29
28
27
RIF
VOUT
25
23
24
JP
22
32
31
34
33
30
27
29
28
26
25
23
24
COM HF
050.XXXX.0139
15
JP
2 F
LA
T34V
IE
CON-CONT
I-INV
AL-IN
SIGNAL-1
19
20
21
EV-TIG
OK-GRUPPO
SIGNAL-2
18
16
17
+5V
PULS-UP
ALARM-CU
SIGNAL-3
13
12
14
GND
PULS-DOWN
10
911
RIC-PED
GND
+15V
PULS-TORCIA76
85
-15V
SIGNAL-4
EXT-REF
43
2
OK-FAN1
JP
6 F
LA
T34V
IE
22
20
19
21
17
16
18
15
14
12
13
11
91
08
67
53
42
1
050.XXXX.0140
RE
MO
TE
1
JP17JP18
RS
23
2 C
OM
1
22 21 2342 1 1 4 3
12
56
34
76
84
35
12
JP
1
CN8
JP
5
JP7
+5V
TX2-RS232
TX1-RS232
RX2-RS232
RX1-RS232
GND
GND
DIG_IN_1
DIG_IN_2
DIG_IN_3
DIG_OUT_1
DIG_OUT_2
A-RS485 12
12
+5
V-R
EM
OK
-FA
N
+5
V-R
EM
GN
D-R
EM
+3
4V
-RE
M
GN
D-R
EM
GN
D-R
EM
CA
N-L
CA
N-H
21 22 431 2 2 31 4
B-RS485
12
88
65
72
31
4
JP
5
+24V-ISO
48VAC-1
CAN-L
+34V-REM
CAN-H
48VAC-2
GND-REM
GND-ISO
76
53
24
1
P-UP
GND_ISO
GND_ISO
RIF-EXT
N.C.-1
20
17
18
19
14
15
16
12
11
91
013
JP
12
+10V_ISO
N.C.-2
PT/CONT-PED
P-DOWN
+24V_ISO
N.O.-2
COM-1
N.O.-1
COM-2
56
13
24
21
JP
3
RIF-EXT
PRES-PED
+10V-ISO
P-T/CONT-PED
GND-ISO
230VAC-1
C D EF B A
48VAC-2
JP1J1
050.XXXX.0027 JP
2 3
HF4
+24V_ISO
N.C.
GND_ISO
21
431 2 65
43
21
JP
26
3
JP
28
41
2
16
15
13
14
11
12
10
98
56
74
JP
25
24VAC-4
48VAC-1
48VAC-2
24VAC-3
230VAC-2
18VAC-2
24VAC-2
24VAC-1
33VAC-2
33VAC-1
18VAC-1
24VAC-2
24VAC-3
24VAC-4
24VAC-1
33VAC-2
33VAC-1
18VAC-1
18VAC-2
400VAC
230VAC
0VAC
F1 6X32
2A 500V @
21
JP
4
342
1
JP
1
050.XXXX.0071
JP
2
53
46
56
31
24
AD
BC
FG
EK
JH
NM
LS
RP
T
D
C E
B
A
F
JP3
1 2
JP4
43 21 3 4
JP
3
21
43
1
JP
2
24
3
J2
13
42
JP
20
12
VOUT
JP
21
21
GND
RS
232
CO
M 3
JP2
3 41 2 85 6 7 1 5 62 43 107 98
JP7
33V
AC
-2
230V
AC
-1
33V
AC
-1
230
VA
C-2
JP
3
12
43
+
13
2
JP
4
45
6
+5V-REM
+34V-REM
CAN-L
GND-REM
GND-REM
CAN-H
34 2 1
JP3
JP14
21
21JP
7
3 4
1
5
2
GN
D-I
SO
AL
CU
EA
RT
H
400
VA
C-1
400
VA
C-2
4321
+
+-
050.X
XX
X.0
111
12
1
JP
4
32
46
5
JP
9
JP6
3 41 2 5 6
POWER_PULSE_VERSION
CONN MFT2V ROSSO
CRUISER_VERSION
CONN MFT2V BLU
POWER_PULSE_VERSION
B
H
J
K
L
T
G
S RE
F
NP
D
C
AM
15
69
15
69
21
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
022.0
002.0
25
7
022.0
002.0
189
022.0
010.0
01
5
02
2.0
002
.02
24
022.0002.0252
022.0002.0156
022.0
002
.0311
022.0002.0312
022.0002.0073
022.0002.0156
022.0002.0212022.0002.0223
022.0002.0190
022.0002.0227
022.0002.0255
022.0002.0218
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
E
F
G
H
D
J
I
C
B
A
022.0002.0284
GND-ISO21
12
+24V-ISO
CAN-H
+5V-REM
GND-REM
CAN-L
21
FH
GE
BC
DA
JI
POWER_PULSE_VERSION
IR
022.0
002.0
18
8
022.0
002.0
226
02
2.0
00
2.0
24
9
022.0002.0252
TIG
VDC
EV
4
JP
4
3
N.C.
COM
JP
27
21
COM
230VAC-1
230VAC-2230VAC-2
230VAC-1
GND ISO
GND ISO
+24V-FAN
GND ISO
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
+24V-FAN
JP
32
JP
29
JP
30
12
12
JP
31
12
21
JP
33
12
JP
23
42
13
022.0002.0363
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
VDCM
MVDC
MVDC
MVDC
POWER_PULSE_VERSION
12
N.O.
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
61
B
DC
A
32
41
L
31 2 4 5JP2
H.F.
TIG
050.
XXXX
.006
9
6
HALL
J8J4 050.XXXX.0116J7J5J6 J1J3
JP1-FLAT 10VIE
JP4-FLAT
321
JP
7
J5
4 9 108765
J3
3
JP3
21 4
1 2 3 4 5 6 7 8 9 10
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050.
XXXX
.011
9
J4 J3
J1 J2JP6
21
JP
5
12
43
F2 4
A@
050.XXXX.0036
F1 4
A@
F3 2
50m
A@
F4 1
A@
050.X
XXX.
0038
23
1 JP
1
31
2
JP
2
J1
21 5
JP2
43 76 8
BROWN
050.XXXX.0068
JP
2
12
J5
MAINS SWITCH
R
J2
J1
BROWN
BROWN
J2
J3
J8 J6 J3
J7
J4
J1
BLACK
BLACK
BLACK
S
T
PEJ9YELLOW-GREEN
JP4
12 63 54 1 2
JP1
J2
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21
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1
JP
2
34
56
12
J3
J2
BLACK
BLACK
BLACK
CO
NN
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U09
13
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5
64
31
25
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21
1 106
JP1
53 42 8 97
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050.XXXX.0112
JP1
4 3 12
48VAC-13
VO
UT
JP16JP12JP13JP8JP10JP11JP9
2
050.XXXX.0076
1 2 43 5 76
15
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3
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9 108
2135 6 4810 7911 121416 131517 182022 1921
JP5
+5
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21 54 63
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CO
M H
F
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LS
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IA
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RIC
PE
DA
LE
1087 9 141311 12 191716 1815 222120
18
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3 14214365810 791114 1216151720 182221 19 13 213 4
050.XXXX.0052
JP3 JP4 JP6
RIF
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T
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21 3 754 6 11108 9 141312 15
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33
VA
C-2
33
VA
C-2
33
VA
C-1
33
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24
VA
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18
VA
C-2
24
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C-3
CO
M
N.O
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CO
M
N.C
.
191716 18 222120 3 41 2 1 32
342 1 10 986 5 7 1614 1312 11 15 2018 17 19213 4243 12
JP1JP2
050.XXXX.0080
JP6
4
24
VA
C-1
24
VA
C-2
24
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+5
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EM
GN
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EM
GN
D-R
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M
+1
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+1
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-15
V
-15
V
24
VA
C-1
1 324 1 24 43 31 2
RIC
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CC
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A
AL
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SIG
NA
L-1
GN
D
+5
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GN
D
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D
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UP
PO
AL
AR
M-C
U
SIG
NA
L-4
SIG
NA
L-3
SIG
NA
L-2
PO
T
I-H
AL
L
RIF
1275 6 8 119 10 161513 14 1917 18 20
22
I-HALL
JP5
+5V
TX
2-R
S232
1 2
GN
D
TX
1-R
S232
RX
2-R
S232
RX
1-R
S232
J1
5 63 4
CAN-L
33
GND-REM
34
+5V-REM
N.C.
CAN-H
32
31
30
RIC-MACCHINA26
RID-MOD
POT
N.C.
29
28
27
RIF
VOUT
25
23
24
JP
22
32
31
34
33
30
27
29
28
26
25
23
24
COM HF
050.XXXX.0139
15
JP
2 F
LA
T34V
IE
CON-CONT
I-INV
AL-IN
SIGNAL-1
19
20
21
EV-TIG
OK-GRUPPO
SIGNAL-2
18
16
17
+5V
PULS-UP
ALARM-CU
SIGNAL-3
13
12
14
GND
PULS-DOWN
10
911
RIC-PED
GND
+15V
PULS-TORCIA76
85
-15V
SIGNAL-4
EXT-REF
43
2
OK-FAN1
JP
6 F
LA
T34V
IE
22
20
19
21
17
16
18
15
14
12
13
11
91
08
67
53
42
1
050.XXXX.0140
RE
MO
TE
1
JP17JP18
RS
23
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1
22 21 2342 1 1 4 3
12
56
34
76
84
35
12
JP
1
CN8
JP
5
JP7
+5V
TX2-RS232
TX1-RS232
RX2-RS232
RX1-RS232
GND
GND
DIG_IN_1
DIG_IN_2
DIG_IN_3
DIG_OUT_1
DIG_OUT_2
A-RS485 12
12
+5
V-R
EM
OK
-FA
N
+5
V-R
EM
GN
D-R
EM
+3
4V
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M
GN
D-R
EM
GN
D-R
EM
CA
N-L
CA
N-H
21 22 431 2 2 31 4
B-RS485
12
88
65
72
31
4
JP
5
+24V-ISO
48VAC-1
CAN-L
+34V-REM
CAN-H
48VAC-2
GND-REM
GND-ISO
76
53
24
1
P-UP
GND_ISO
GND_ISO
RIF-EXT
N.C.-1
20
17
18
19
14
15
16
12
11
91
013
JP
12
+10V_ISO
N.C.-2
PT/CONT-PED
P-DOWN
+24V_ISO
N.O.-2
COM-1
N.O.-1
COM-2
56
13
24
21
JP
3
RIF-EXT
PRES-PED
+10V-ISO
P-T/CONT-PED
GND-ISO
230VAC-1
C D EF B A
48VAC-2
JP1J1
050.XXXX.0027 JP
2 3
HF4
+24V_ISO
N.C.
GND_ISO
21
431 2 65
43
21
JP
26
3
JP
28
41
2
16
15
13
14
11
12
10
98
56
74
JP
25
24VAC-4
48VAC-1
48VAC-2
24VAC-3
230VAC-2
18VAC-2
24VAC-2
24VAC-1
33VAC-2
33VAC-1
18VAC-1
24VAC-2
24VAC-3
24VAC-4
24VAC-1
33VAC-2
33VAC-1
18VAC-1
18VAC-2
400VAC
230VAC
0VAC
F1 6X32
2A 500V @
21
JP
4
342
1
JP
1
050.XXXX.0071
JP
2
53
46
56
31
24
AD
BC
FG
EK
JH
NM
LS
RP
T
D
C E
B
A
F
JP3
1 2
JP4
43 21 3 4
JP
3
21
43
1
JP
2
24
3
J2
13
42
JP
20
12
VOUT
JP
21
21
GND
RS
232
CO
M 3
JP2
3 41 2 85 6 7 1 5 62 43 107 98
JP7
33V
AC
-2
230V
AC
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33V
AC
-1
230
VA
C-2
JP
3
12
43
+
13
2
JP
4
45
6
+5V-REM
+34V-REM
CAN-L
GND-REM
GND-REM
CAN-H
34 2 1
JP3
JP14
21
21JP
7
3 4
1
5
2
GN
D-I
SO
AL
CU
EA
RT
H
400V
AC
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400
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C-2
4321
+
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050.X
XX
X.0
111
12
1
JP
4
32
46
5
JP
9
JP6
3 41 2 5 6
POWER_PULSE_VERSION
CONN MFT2V ROSSO
CRUISER_VERSION
CONN MFT2V BLU
POWER_PULSE_VERSION
B
H
J
K
L
T
G
S RE
F
NP
D
C
AM
15
69
15
69
21
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
022.0
002.0
257
022.0
002.0
189
022.0
010.0
015
02
2.0
00
2.0
22
4
022.0002.0252
022.0002.0156
022.0
002
.0311
022.0002.0312
022.0002.0073
022.0002.0156
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0227
022.0002.0255
022.0002.0218
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
E
F
G
H
D
J
I
C
B
A
022.0002.0284
GND-ISO21
12
+24V-ISO
CAN-H
+5V-REM
GND-REM
CAN-L
21
FH
GE
BC
DA
JI
POWER_PULSE_VERSION
IR
022.0
002.0
188
022.0
002.0
22
6
02
2.0
00
2.0
249
022.0002.0252
TIG
VDC
EV
4
JP
4
3
N.C.
COM
JP
27
21
COM
230VAC-1
230VAC-2230VAC-2
230VAC-1
GND ISO
GND ISO
+24V-FAN
GND ISO
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
+24V-FAN
JP
32
JP
29
JP
30
12
12
JP
31
12
21
JP
33
12
JP
23
42
13
022.0002.0363
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
ROSSO-RED
VDCM
MVDC
MVDC
MVDC
POWER_PULSE_VERSION
12
N.O.
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
62
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
63
B
DC
A
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.X
XXX.
0076
41
23
57
68
910
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-INV
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1TX
2-RS
232
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND2
34
16
-15V
-15V
+15V
+15V
GND8
57
109
1211
14
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5
DIG
_IN_
2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
-2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
-1
15
JP21
11 10 914 1213
+10V
_ISO
PT/C
ONT
-PED
+24V
_ISO
P-DO
WN
18 17 161920
N.O
.-2
N.O
.-1
COM
-1
COM
-2
2 1
2 1
022.
0002
.028
4
12
2 1
P-T/
CONT
-PED
JP11
23 1
GND
-ISO
46 5
JP16
3 12
PRES
-PED
RIF-
EXT
+10V
-ISO
230V
AC-1
230V
AC-2
12
022.
0002
.023
9
GND
ISO
NERO
-BLA
CK
2 12 1
CANL
CANH
PANE
L_DI
G_I
N1
PANE
L_DI
G_I
N2
JP5JP4
EVVDC
TIG
ROSS
O-R
ED
NERO
-BLA
CK
ROSS
O-R
ED
GND
ISO
+24V
-FAN
+24V
-FAN
1212 050.000X.0061
JP2
3
JP3
2 16 5 4
JP1
ROSS
O-R
ED+2
4V-F
AN
NERO
-BLA
CK
ROSS
O-R
ED
NERO
-BLA
CK
GND
ISO
+24V
-FAN
GND
ISO
M VDC
VDC
MM VDC
VDC
M
POW
ER_P
ULSE
_VER
SIO
N
GND
-ISO
E
FG
H
D
JI
CB
A
A
CAN-
H
CAN-
L
GND
-REM
+5V-
REM
D C B
+24V
-ISO
EGH F
NERO
-BLA
CK
ROSS
O-R
ED
12
2 1
IR
B C
F E
D
A
P-T/
CONT
-PED
IJ
GND
-ISO
D FC
RIF-
EXT
PRES
-PED
+10V
-ISO
EA B
VDC
M
+
+ -
+-
050.XXXX.0111
TIG
H.F.
JP2
022.0002.0296
050.
XXXX
.012
5
JP20
050.
XXXX
.011
2JP
1JP
3
J1JP2
23
41
HF
JP2
050.
XXXX
.002
7J2J1
4
4
21
JP1
1 2 3
65
34
022.
0002
.025
7
GND
_ISO
+24V
_ISO
N.C.
1 32
022.
0002
.027
6
050.XXXX.0071
2 15 4 3
JP2
6
JP3
3 124
JP1
65421 3
JP19
GND
VOUT
I-INV
GND
-15V
+15V
JP26
31
21
24
JP17
CANH
GND-REM
CANL
+34V-REM
+5V-REM
GND-REM
12
15
46
23
JP9
TERM-FAN
VOUT
GND
RELE'-POT
RIC-MACCHINA
POT
JP12
32
14
15
32
4
I-HALL
-15V
AL-IN
+15V
RID-MOD
+12V
GND
GND
+15V
RIF
JP1
96
78
1312
1011
1514
16
JP1-
FLAT
16VI
E
15
23
414
96
78
1310
1112
1516
6
L
JP2
21
14
HALL
050.
XXXX
.004
75
63
45
43
21
JP2
022.
0002
.027
7
050.
XXXX
.004
7
050.
XXXX
.011
7
J6J2
J4
J5J7
J3
J1
J2 J3
4 1
022.
0002
.030
2JP
2JP
1
4
1
1
4
21
21
050.
XXXX
.005
4
JP3
JP2
21
56
34
108
79
JP5
21
022.
0002
.007
4
6
6
3 4
43
5
5
1 2
212
2
1
1
64 5
022.
0002
.023
8
2 31
J1
050.XXXX.0053
022.
0002
.024
0
JP27
COM CU
GND_ISO
ALCU
COM RELE'
43
21
43
JP28
13
JP18
6 12345
230V
AC-1
48VA
C-2
48VA
C-1
7891012 11
230V
AC-2
18VA
C-2
24VA
C-3
24VA
C-4
24VA
C-1
12
141516
18VA
C-1
33VA
C-1
24VA
C-2
33VA
C-2
JP6
43
21
JP5
21
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
34
J2J4
1235 4
JP1
6789
INTE
RRUT
TORE
MAI
NS S
WIT
CH
48VA
C-2
48VA
C-1
33VA
C-1
24VA
C-2
24VA
C-1
24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
A B
C D
ENGLISH
13.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
64
B
DC
A
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.X
XXX.
0076
41
23
57
68
910
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-INV
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1
TX2-
RS23
2
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND
23
41
6
-15V
-15V
+15V
+15V
GND
85
710
912
1114
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5
DIG
_IN_
2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
- 2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
- 1
15
JP21
11 10 914 1213
+10V
_ISO
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1212 050.000X.0061
JP2
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34
1
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PETR S
022.0010.0007
A B
C D
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
65
B
DC
A
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0002
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4
RS232 COM 3
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2
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CONT
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15
69
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3
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1620
2221
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31
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32 3433
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12
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3 12
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AC-2
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022.
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ISO
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CK
2 12 1
CANL
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JP5JP4
EVVDC
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ISO
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1212 050.000X.0061
JP2
3
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2 16 5 4
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31
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16 10111214 1315J61
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2
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21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
A B
C D
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
66
B
DC
A
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
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TX1-RS232
TX2-RS232
RX2-RS232
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JP22
15
69
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0002
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2
3
5
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2
1
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0076
41
23
57
68
910
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WN
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13
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8
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12
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OUT3
AN3
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GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
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32 3433
24 28 29 3025 27262221 2318 2019
24
POT
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28 29 3025 2726
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21 22 2318 2019
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6
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12 41 4 3
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JP7CAN-L
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8 671
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12
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JP5JP4
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1212 050.000X.0061
JP2
3
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21
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13
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1
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PETR S
022.0010.0007
A B
C D
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
67
B
DC
A
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0002
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7
4
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13
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212
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JP3
1114
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79
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36
54
21
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JP1
JP2
JP6
JP4
32
14
14
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43
12
34
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JP5
17
JP6 11
109
1214
1315
1621
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2022
11
34
2
JP3
32
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JP7
13
24
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12
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JP10 FLAT 34VIE
17
17
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JP1 FLAT 34VIE
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GND
12
34
56
1
JP5
31
31
GND
D-
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GND
D+
D-
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42
33
12
4
OUT3
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GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
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REM
CAN-
L
GND
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32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
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N.C.
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RID-
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D
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28 29 3025 2726
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21 22 2318 2019
10 1514 1611 13127 8 94 5 6
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87 954 6
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4
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6
050.
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RX1-
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2
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RS23
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RS23
2
GND
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12 41 4 3
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G
GND
GND
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12 245 3
JP4
022.
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JP7CAN-L
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ALARM-CU
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212
13
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13
24
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JP15
221
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DIG
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124 36 5
JP5
DIG
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DIG
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14
3
8 7
CAN-H
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485
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CONF
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LU
2
23
4
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3
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12
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JP5JP4
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1212 050.000X.0061
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21
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JP1
6789
INTE
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24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
A B
C D
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
68
ENGLISH
13.3 “REMOTE 1” CONNECTOR
Cod.021.0004.1509
13.4 “IR” CONNECTOR
Cod.021.0004.1001
13.5 TORCH CONNECTOR (front panel)
cod. 021.0004.3360Torch Up/Down Torch
13.6 REMOTE CONTROL CONNECTOR (back panel)
cod. 021.0004.0602Torch with Potentiometer
Pot= 2Kohm - 10KohmREMOTE CONTROLLERPot= 2Kohm - 10Kohm
FOOT PEDAL REMOTE CONTROLLERPot= 2Kohm - 10Kohm
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
69
12
5
63
6
55
56
2627
44
98
7
10
79
11
12
47
383
70
69
76
77
82
74
75
72
71
68
46
45
66
7
65
64
6
24
23
34
3537
36
43
44
41
80
30
42
81
67
38
40
48
63
62
59
60
61
13
49
51
54
53
21 22
18
32 20 19
29
4
14
78
15
73
28
17
16
3933
25
84
50
52
57
85
58
31
ENGLISH
14 SPARE PARTS
14.1 CRUISER 322 AC/DC - POWER PULSE 322 AC/DC
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
70
ENGLISH
N° CODE DESCRIPTION1 014.0002.0010 KNOB2 013.0012.1403 FRONT PANEL LABEL (322 AC/DC)3 046.0004.0012 PLASTIC SUPPORT FOR HF4 045.0006.0098 HALL COOPER BRACKET5 050.5140.0000 COMPLETE LOGIC BOARD PANEL 6 012.0007.0010 FRONT/REAR PLASTIC PANEL7 011.0013.0021 FRONT/REAR PLATE8 040.0001.0017 THREE-POLE SWITCH
9 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET
10 011.0013.0022 FRONT SOCKETS PLATE11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 017.0001.5542 SOLENOID VALVE14 011.0013.0041 HALL SUPPORT PLATE15 040.0003.1007 TERMALSWITCH85°CL=200mm16 032.0002.2006 ISOTOP DIODE17 050.0003.0047 INVERSIONMODULE+BOARD
18 045.0006.0072 DIODES-TRANSFORMER COP-PER BRACKET
19 045.0006.0071 ISOTOP/SOCKET COPPER BRA-CKET
20 045.0006.0066 ISOTOP/DC+COOPERBRACKET21 050.0001.0116 SNUBBER BOARD
22 045.0006.0087 INVERSION MODULE COOPER BRACKET
23 011.0013.0037 COVER PANEL SUPPORT PLATE24 011.0000.0911 LEFT COVER25 050.0003.0036 COMPLETE POWER BOARD26 022.0002.0190 LED WIRING27 016.4107.0001 LED HOLDER28 040.0003.1002 TERMALSWITCH75°CL=200mm29 016.5001.1132 HOSE ADAPTER
30 050.0002.0057 POWER SUPPLY CONTROL BO-ARD
31 050.0001.0112 OUTPUT FILTER BOARD32 045.0006.0067 ISOTOP/DC - COOPER BRACKET
33 050.0003.0038 THREE PHASE RECTIFIER BRID-GE
34 016.0010.0001 BOARDS SUPPORT GUIDE35 050.0001.0140 BUS BOARD36 050.0002.0052 SUPPLIES BOARD37 050.0003.0027 HF BOARD38 011.0000.0901 UPPER COVER39 050.0001.0119 CAPACITOR BOARD40 050.0001.0147 LINE FILTER BOARD41 041.0006.0006 TOROIDAL TRANSFORMER42 011.0013.0044 BOARD SUPPORT PLATE
N° CODE DESCRIPTION43 011.0013.0023 UPPER PLATE44 021.0001.0279 OUTPUT SOCKET45 011.0013.0040 RIGHT TUNNEL SUPP. PLATE46 011.0013.0032 VENTILATION SHROUD47 011.0013.0034 REAR PLATE48 022.0002.0156 17 PIN CABLE49 011.0002.0018 SOLENOID VALVE PLATE50 022.0002.0284 10 PIN CONNECTOR CABLE51 045.0000.0017 CABLE CLAMP52 021.0014.0303 RS-232 CONNECTOR CAP53 021.0005.0001 230V SOCKET54 021.0004.2994 17 PIN CONNECTOR CAP55 045.0002.0014 SUPPLYCABLE56 021.0013.0007 ILME CONNECTOR CAP57 022.0002.0073 CUSUPPLYCABLE58 016.0011.0004 FUSE HOLDER CAP59 040.0006.1880 FUSE HOLDER60 013.0000.7000 REAR PANEL61 022.0002.0152 RS-232 WIRING62 012.0007.0040 CAP63 012.0007.0020 PLASTIC LOUVRE64 003.0002.0017 FAN65 011.0000.0921 RIGHT COVER66 011.0013.0033 INTERNAL FAN SUPPORT67 050.0002.0068 LINE FILTER BOARD68 044.0004.0026 OUTPUT INDUCTOR69 011.0013.0020 LOWER COVER70 016.0009.0003 RUBBER FOOT71 042.0003.0041 POWER TRANSFORMER72 015.0001.0017 HEAT SINK73 011.0013.0039 LEFT TUNNEL SUPP. PLATE74 044.0003.0009 HF COIL75 045.0006.0084 (+)SOCKETCOPPERBRACKET76 045.0006.0085 (-) SOCKET COPPER BRACKET77 050.0001.0111 OUTPUT FILTER BOARD78 041.0004.0501 HALL EFFECT SENSOR79 022.0002.0224 REMOTE LOGIC BOARD WIRING80 050.0003.0071 INVERSION BOARD
81 050.0025.0080 PULSE BOARD (ONLY POWERPULSE VERSION)
82 045.0006.0104 HF COPPER BRACKET83 046.0004.0018 HF PLUG SUPPORT84 021.0004.2993 10 PIN CONNECTOR CAP85 040.0007.1315 FUSE
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
71
1
2
4
6
40
39
37
38
36
63
5
65
64
81
3
78
910
11
12
29
14
15
16
18
19
20
25
23
24
78
77
76
75
74
71
70
696
867
66
46
45
47
7
41
44
35
3132
33
28
27
30
28
17
73
63
62
72
43
79
34
26
44
6059
58
55
53
52
51
13
49
48
57
56
54
50
21
22
80
82
83
84
85
61
86
42
6
87
ENGLISH
14.2 CRUISER 402/502 AC/DC - POWER PULSE 402/502 AC/DC
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
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WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
72
ENGLISH
N° CODE DESCRIPTION1 014.0002.0010 KNOB
2013.0012.1301 FRONT PANEL LABEL (502 AC/DC)013.0012.1201 FRONT PANEL LABEL (402 AC/DC)
3 046.0004.0012 PLASTIC SUPPORT FOR HF
4 050.0001.0125 CURRENT SENSOR MANAGE-MENT BOARD
5050.5094.0000 COMPLETE LOGIC BOARD PANEL
(502 AC/DC)
050.5096.0000 COMPLETE LOGIC BOARD PANEL (402 AC/DC)
6 012.0007.0010 FRONT/REAR PLASTIC PANEL7 011.0013.0021 FRONT/REAR PLATE8 040.0001.0016 THREE-POLE SWITCH
9 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET
10 011.0013.0022 FRONT SOCKETS PLATE11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 017.0001.5542 SOLENOID VALVE14 045.0006.0098 HALL SENSOR COPPER BRACKET15 040.0003.1090 TERMALSWITCH90°CL=240mm16 032.0002.2006 ISOTOP DIODE17 050.0003.0047 INVERSIONMODULE+BOARD
18 045.0006.0095 DIODES-TRANSFORMER COP-PER BRACKET
19 045.0006.0093 ISOTOP/SOCKET COPPER BRA-CKET
20 045.0006.0092 ISOTOP/DC+COOPERBRACKET21 050.0001.0117 SNUBBER BOARD
22 045.0006.0094 INVERSION MODULE COOPER BRACKET
23 011.0013.0037 COVER PANEL SUPPORT PLATE24 011.0000.0911 LEFT COVER25 050.0002.0054 COMPLETE POWER BOARD26 016.4107.0001 LED HOLDER27 022.0002.0190 LED WIRING28 040.0003.1007 TERMALSWITCH85°CL=200mm29 016.5001.1132 HOSE ADAPTER
30 050.0002.0057 POWER SUPPLY CONTROL BO-ARD
31 050.0001.0112 OUTPUT FILTER BOARD32 030.0017.2202 RESISTOR
33 032.0001.8216 THREE PHASE RECTIFIER BRID-GE
34 016.0010.0001 BOARDS SUPPORT GUIDE35 050.0003.0055 BUS BOARD36 050.0002.0052 SUPPLIES BOARD37 050.0003.0027 HF BOARD
N° CODE DESCRIPTION38 011.0000.0901 UPPER COVER39 031.1005.0228 CAPACITOR40 050.0002.0053 LINE FILTER BOARD41 041.0006.0006 TOROIDAL TRANSFORMER42 050.0002.0061 FAN AND C.U. CONTROL BOARD43 011.0013.0023 UPPER PLATE44 021.0001.0279 OUTPUT SOCKET45 011.0013.0040 RIGHT TUNNEL SUPP. PLATE46 011.0013.0032 VENTILATION SHROUD47 011.0013.0034 REAR PLATE48 022.0002.0240 17 PIN CABLE49 011.0002.0018 SOLENOID VALVE PLATE50 022.0002.0284 10 PIN CONNECTOR CABLE51 045.0000.0017 CABLE CLAMP52 021.0014.0302 RS-232 CONNECTOR CAP53 021.0005.0001 230V SOCKET54 021.0004.2994 17 PIN CONNECTOR CAP55 045.0002.0009 SUPPLYCABLE56 021.0013.0007 ILME CONNECTOR CAP57 022.0002.0073 CUSUPPLYCABLE58 016.0011.0004 FUSE HOLDER CAP59 040.0006.1880 FUSE HOLDER60 013.0000.7000 REAR PANEL61 022.0002.0152 RS-232 WIRING62 012.0007.0040 CAP63 012.0007.0020 PLASTIC LOUVRE64 003.0002.0020 FAN65 011.0000.0921 RIGHT COVER66 011.0013.0033 INTERNAL FAN SUPPORT67 044.0004.0022 PFC INDUCTOR68 044.0004.0024 OUTPUT INDUCTOR69 011.0013.0020 LOWER COVER70 016.0009.0003 RUBBER FOOT71 042.0003.0042 POWER TRANSFORMER72 015.0001.0017 HEAT SINK73 011.0013.0039 LEFT TUNNEL SUPP. PLATE74 044.0003.0009 HF COIL75 045.0006.0084 (+)SOCKETCOPPERBRACKET76 045.0006.0085 (-) SOCKET COPPER BRACKET77 050.0001.0111 OUTPUT FILTER BOARD78 041.0004.0052 HALL EFFECT SENSOR79 022.0002.0239 REMOTE LOGIC BOARD WIRING80 050.0003.0071 INVERSION BOARD
81
050.0021.0080 PULSE BOARD (ONLY 402T PO-WER PULSE VERSION)
050.0022.0080 PULSE BOARD (ONLY 502T PO-WER PULSE VERSION)
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
73
ENGLISH
N° CODE DESCRIPTION82 003.0002.0019 LITTLE FAN83 046.0004.0018 HF PLUG SUPPORT84 011.0013.0049 INTERNAL FAN GRID85 021.0004.2993 10 PIN CONNECTOR CAP86 040.0007.1200 FUSE87 045.0006.0104 HF COPPER BRACKET
N° CODE DESCRIPTION
021.0000.0001 TORCH CONNECTORS COMPLE-TE KIT
1 016.5001.0822 SLEEVE HOSE ADAPTER FOR RUBBER HOSE
2 016.0007.0001 HOSECLAMPØ=11-133 016.0007.0709 HOSECLAMPØ=07-09
4 016.5001.0821 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10
5 021.0004.3360 AMPHT3360-001 M/5V. VOL. CON-NECTOR
6 016.5001.1311 NUT M107 016.5001.0823 NUT 1/4
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6 Cruiser 322/402/502AC/DC
Power Pulse 322/402/502AC/DC
74
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.182025/05/2018 V.2.6
Cruiser 322/402/502AC/DCPower Pulse 322/402/502AC/DC
75
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
Cod. 006.0001.182025/05/2018 V.2.6
Antwerpsesteenweg 949 9041 Gent - Oostakkerinfo@welda.bewww.welda.be
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
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