turning grinding sawing milling drilling & deburring prep inspect ship
Post on 23-Dec-2015
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Turning
Grinding
Sawing
Milling
Drilling & Deburring
Prep
Inspect
Ship
Process SheetTechnical data Work standards
Figure B7 in Tour B illustrates processes (conversions) for “typical”
part
Prep Mill Grind Inspect& Ship
Turn
Turning
Grinding
Sawing
Milling
Drilling & Deburring
Prep
Inspect
Ship
From/To Chart*F\T Prep Turn Mill Grind Ins/Ship OutsPrep 32 9 41Turn 32+3=35 3 38Mill 3 32+3+3+3=41 44Grind 3 32+3+3+3=41 44Insp/ShipIns 38 44 44 41 167
What do we learn from this?
* standard “IE” tool
What if only one punch?
2
3
Gantt ChartPunch base first
separate
inspect
assemble
subassemble
form roof
form base
punch
10 40 62 74 84 120
base roof garage
base waits
10
30
22
6
12
13
10 36
46
Basic Facility Description
Rec
eivi
ng d
ock
& s
tagi
ng
Shipping dock & staging
Reserve Storage
Forward Pick
Office
Yard
Reserve Storage
Forward Pick
Office Shipping dock & staging
Rec
eivi
ng d
ock
& s
tagi
ng
Warehouse Process Flow
Receiving
Reserve
Forward
Sort/Accumulate
Pack/Ship
suppliers
customers
Process Flow
R/C Staging Bulk Storage
Surge R/C Storage
Long Term Storage
Replenishment Picking Areas:1. Flow Rack2. Carousels3. Slow Units4. High Value
Merge Area Sortation Shipping
Process Flow
R/C Staging Bulk Storage
Surge R/C Storage
Long Term Storage
Replenishment Picking Areas:1. Flow Rack2. Carousels3. Slow Units4. High Vol
Merge Area Sortation Shipping
45 pallets/hourpallet jacks
10 pallets/hourCB lift trucks
5 pallets/hourNA truck
30 pallets/hourCB lift trucks
40 pallets/hourCB lift trucks5 pallets/hour
NA truck
45 pallets/houror
540 cartons/hourrider OP truck
540 cartons/hourrider OP trucks
12,960 pc/hour
10 pallets/hourCB lift trucks
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