tool: gen2 t-a ® drilling system industry: heavy equipment manufacturer
Post on 18-Dec-2015
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TOOL:GEN2 T-A® Drilling System
INDUSTRY:Heavy Equipment
Manufacturer
Industry Segment
Heavy Equipment ManufacturerThe customer is manufacturing
Fuel System Components
Existing OpportunityCustomer wanted to:
• Improve Chip formation
• Increase Tool Life
• Save Time and Money
Application Information• Machine: New Britain Multiple Spindle
• Coolant : Oil Based
• Material: 4140
• Part: Fuel System . Components
Previous Process• AMEC Drill Insert 1C22T-1.0150
• Speed & Feed:
– 472 RPM – 125 SFM
– 0.062 IPR – 2.9 IPM
• Diameter: 1.015″
• Depth of hole: 1.000″
• Tool life: 2,200 holes
• Cycle time: 20.7 seconds
AMEC’s Solution• GEN2 T-A® Drill Insert 4C22H-1.015-HE
• Speed & Feed:
– 472 RPM – 125 SFM
– 0.062 IPR – 2.9 IPM
• Diameter: 1.015″
• Depth of hole: 1.0″
• Tool life: 4,375 holes
• Cycle time: 44.19 seconds
COST SAVINGS AMEC HE Std T-A
Insert Cost $ 66.70 $ 52.60
Holder Cost $ 178.65 $ 178.65
Total Initial Tool Cost$ 245.35
$ 231.25
Number of Holes Processed 4375 2200
Cost Per Hole $ 0.015 $ 0.024
Total Tool Cost $ 65.63 $ 52.80
Total Tool Cost Per Holes 10,000
$ 150.00 $ 240.00
Total Cost Savings $ 90.00
% Savings 38%
Results
• Considerably Improved Chip Formation
• Eliminated down time, broken holders
• Lowered cost of production
Total Percentage Savings: 38%
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