system approach - europumpeuropump.net/uploads/6 october roundtable/s schofield europump... ·...

System Approach

Defining the system

MCC F1 P

P

Input

F2

Slide Courtesy of Oak Ridge National Laboratory

Output = Flow rate * head *constant Which flow rate? Which head?

ISSUES THAT MAY INFLUENCE DECISION

+ European Commission roadmap

+ Mandate 479

+ ISO 50001 Energy Management standards

+ Energy Efficiency Directive and repealing of

Energy services Directive

- Comprehensive process required under

ISO/IEC 17024

- Facilitator accreditation by independent body

4

System Approach

ENERGY MANAGEMENT STRUCTURE

CEN TF 189

EN16001 Energy Management standard

To be phased out

CEN Pump System

assessment standard

CEN TC197 Pumps *

Requirements for bodies

Operating certification

Of persons

MSE2000:2008 Directive

2006/32/EC

To be repealed

ASME EA -2 2009 Assessment standard

ISO 14414

EN ISO /IEC

17024

ISO *PC242

ISO 50001

Energy Management standard

ISO Pump System

assessment standard

TC115 WG7

Requirements for bodies

Operating certification

of persons

* Requires adoption by CEN – Vienna agreement

ENERGY MANAGEMENT, ASSESSMENT

STANDARDS AND TRAINING

MSE2000:2008 ASME EA -2 2009

Assessment standard

ISO 14414

EN ISO /IEC

17024

ISO *PC242

ISO 50001

Energy Management standard

ISO Pump System

assessment standard

TC115 WG7

Requirements for bodies

Operating certification

of persons

PUMP

SYSTEM TRAINING

Facilitator

Accreditation Certification of pump

system auditor

7

Published 15th June 2011

4.4.3 Energy review

The organization shall develop, record, and maintain an

energy review. The methodology and criteria used to

develop the energy review shall be documented. To

develop the energy review, the organization shall:

b) Based on the energy use and consumption, identify

the areas of significant energy use.

identify the facilities, equipment, systems,

processes and personnel working for or on behalf of

the organization that significantly affect energy use

and consumption;

determine the current energy performance of

facilities, equipment, systems, and processes related

to identified significant energy uses;

ISO 50001

8

ASME EA2-2009

•ASME standard published and

identifies the procedure on how to

carry out a pump system assessment

on a rotodynamic pump.

ASME EA2-2009 / ISO 14414

System Assessment Standards

9

ISO 14414 (TC 115 WG7)

•ISO standard still at committed draft

level , the standard will include

positive displacement pumps and

possibly information on mechanical

seal systems. Currently copyright and

IP issues with ASME which have

delayed the document by 15months.

ASME EA2-2009 / ISO 14414

System Assessment Standards

EN ISO /IEC 17024 – Conformity assessment – General

requirements for bodies operating certification of persons

• Organisational structure and management system to

be in place.

• Scheme committee required

• Impartiality committee required

FACILITATOR ACCREDITATION

• 2 year time consuming and resource intensive

process

• Expensive initial outlay £20k plus annual fee to

maintain accreditation

10

EN ISO /IEC 17024 AND

FACILITATOR ACCREDITATION

Goal

Identify an agreed International

qualification structure for

engineers who wish to carry out

pump system assessments.

Training

QS PSAT & ASME EA2 -2009 - currently

fulfils the requirement of independent

training and pump assessment strategies

Hydraulic Institute systems Training –

PSIM – this is based on optimising the

pump unit and does not look at carry out

audits .

Ray Hardee – excellent material and

strategy , but not independent .

Training review..........

Develop Pan European System Standards:-

Training Standards ( for the assessor )

Assessment tool/methodology ( software)

Assessment procedure ( EA2 /ISO 14414)

EUROPUMP SYSTEMS APPROACH

• 26 BPMA members trained as PSAT Qualified

Specialists in July 2010, a further 17 in June 2011 and

also to use the ASME EA-2 system assessment

standard and solutions course.

• Currently 3 suitable customers identified ;

• Pre – audit visits carried out

• 3 Free audits carried out during summer, one

20% saving , one 94% and one 96% saving !!

• Audit reports and savings to be documented

• Visits to Defra / Decc & Carbon trust with

conclusions , Presentation day in London

before end of 2011

BPMA project

BPMA (CPSA Scheme)

Certified Pump System Auditor

“Example not a proposal”

16