solar turbines increases productivity and flexibility with associative process planning and...

liveworx.com # L I V E W O R X

SOLAR TURBINES INCREASES PRODUCTIVITY AND FLEXIBILITY WITH ASSOCIATIVE PROCESS PLANNING AND INTELLIGENT PRODUCT EXECUTION

Eric Horn PLM Solution Architect – Solar Turbines

June 8th, 2016

JP Provencher VP, Manufacturing Strategy and Solutions - PTC

2 # L I V E W O R X

Speakers

PTC – IOT Manufacturing

Solar Turbines Manufacturing Journey

AGENDA

3 # L I V E W O R X

JP Provencher

VP, IoT Manufacturing Solutions

PTC

Eric Horn

PLM Solution Architect

Solar Turbines Incorporated

PLM Projects

– Options and Variants

– MPMLink

– Publishing CAD Visuals

– Linked Data

SPEAKERS

4 # L I V E W O R X

Speakers

PTC – IOT Manufacturing

Solar Turbines Manufacturing Journey – Now

– Coming Soon

– Future

AGENDA

5 # L I V E W O R X

Smart Manufacturing

A WAVE OF TRANSFORMATION IS COMING TO MANUFACTURING

Industrie 4.0 Made in China 2025

6 # L I V E W O R X

Tuesday, June 7

4:00 – 4:45 p.m.

5:00 – 5:45 p.m.

IN THE WORDS OF LEADING MANUFACTURERS

Wednesday, June 8

10:45 – 11:45 a.m.

3:30 – 4:15 p.m.

3:30 – 4:15 p.m.

3:30 – 4:15 p.m.

Thursday, June 9

9:30 – 10:15 a.m.

Aerospace OEM 10:30 – 11:15 a.m.

* A subset of the IoT for Manufacturing sessions at LiveWorx

7 # L I V E W O R X

STAGE ONE: UNDERSTAND

Make decisions quickly by connecting

and unifying different sources and

structures of internal and external data

in real-time

8 # L I V E W O R X

STAGE TWO: ADVANCE

Streamline your operations and

continuously innovate through

digital processes, predictive

analytics and a guided workforce

9 # L I V E W O R X

STAGE TWO: ADVANCE

Streamline your operations and

continuously innovate through

digital processes, predictive

analytics and a guided workforce windchill MPMLink

ptc navigate

10 # L I V E W O R X # L I V E W O R X

WINDCHILL MPMLINK

BENEFITS

CAPABILITIES

• Manufacturing BOM Management

• Process Plan Management

• Manufacturing Change Management

• Integration to Operations

• Integral Work Instruction Management

• Control Characteristic Management

Validate Process Plan in 3D

Leverage 3D for mBOM DMU

Associative mBOM definition,

restructuring and reconciliation

Enable Engineering &

Manufacturing

Collaboration

Increased production quality

and performance

Reduce product

development cost

Shorten time to

production

(and to Market)

• Manufacturing change

control and propagation to

mBOM, process plans,

resources, instructions and

documents.

11 # L I V E W O R X # L I V E W O R X

PTC NAVIGATE FOR OPERATOR EFFICIENCY

Improved operator

productivity

Improved

quality

Higher flexibility with

specific unified screen

per process /work cell BENEFITS

Lower TCO and

higher value from

existing systems

CAPABILITIES

• One unified screen for the operator with contextual, order specific, information from all sources

• Bi-directional integrations

• 3D, Augmented Reality delivery

• Automated and manual data capture to build quality genealogy

• Support for smart tools

• Real-time quality check to error proof execution

12 # L I V E W O R X # L I V E W O R X

AUGMENTED REALITY GUIDED WORKERS

Augmented Reality 3D Illustrations 3D Animations

13 # L I V E W O R X

Speakers

PTC – IOT Manufacturing

Solar Turbines Manufacturing Journey – Now

– Coming Soon

– Future

AGENDA

14 # L I V E W O R X

• Low Volume

• High Complexity

• Highly Customized

• Paramount Reliability

PROBLEM

NATURAL GAS TRANSMISSION

Driving Question

Why put so much automation / upfront

definition for assembling a unique product

every time

Time to Market ---- Time to

Customer Need

• Custom Designed

• Custom Manufacturing

Planned

• Assembled / Tested /

Delivered on Time

• World Class Product Quality

• Built Safely with No Injuries

17 # L I V E W O R X

MANUFACTURING JOURNEY

# L I V E W O R X 18

NOW

Build Facility

Assembly Workstation

Assembly Station Work Instruction

# L I V E W O R X 22

COMING SOON

23 # L I V E W O R X

• Problem: – mBOM in ERP Produces Flat BOM by

Manufactured Item

– Running MRP is Difficult and Time Consuming

– Hours Spent to Reconcile

• Solution: – Send the Operation Label as Part of the

mBOM

– ERP to Use Operation Label for MRP Reports

mBOM

Op10

Phantom

Hardware Kit

Bolt

Nut

Washer Bracket

Support

Op20

Phantom

Module

Hardware Kit

Bolt

Nut

Washer Motor

PARTS LIST BY OPERATION

24 # L I V E W O R X

• MPMLink mBOM Released to ERP

• Vertical Lift Module (VLM) – Integrated into ERP

– Receives Advice File from ERP

– Sends Advice Back to ERP

• Organizes by Assembly Operation

• Saves Time & Reduce Error

• Parts Consumed by Operation from Work instruction

SMART WAREHOUSE

# L I V E W O R X 25

FUTURE

26 # L I V E W O R X

• 2 Projector System

• Display Assembly Instructions

• Validation Done On-The-Fly

LIGHT GUIDED WORK INSTRUCTIONS

27 # L I V E W O R X

LIGHT GUIDED DEMO

28 # L I V E W O R X

EBOM MBOM Process Plan

AUGMENTED REALITY

Virtual Reality

Augmented Reality

EXPERIENCE IT IN THE XTROPOLIS

29 # L I V E W O R X

Windchill

ERP MES

BIDIRECTIONAL MANUFACTURING DATA FLOOR

• Execution System Enablers – Paperless Documentation

– Complete Definition for Operator

– Fully Illustrated Work Instructions

– Operational Flow

– Linked to PLM and ERP

• Problem Reports Back to Engineering

• Capture Operation Completeness to ERP

• Data Collection

30 # L I V E W O R X

• 3D Shop Floor Design

• Movement of Product

• Efficiency of Layout

FACTORY DESIGN

31 # L I V E W O R X

SUMMARY

# L I V E W O R X 32

PLEASE VOTE FOR THIS PRESENTATION

liveworx.com