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DESCRIPTION

Formats required for a Garment Sewing factory

TRANSCRIPT

Customer: Style Description: Line No:Order No.: Fabric : Total Machines:

S.No Operation 1 2 3 4Operator

Total FaultsTotal Samples Checked

Fault %Comments:

QC Sign. Supervisor Sign.

QC: Date:Total Machines: Supervisor: Target/Shift:

4 5 6 7 8 Total Faults

Supervisor Sign. QA Sign. PM Sign QAM Sign.

Customer: Style Description: Line No:Order No.: Fabric : Colour:

S.No Measuring Point Tol +/-

Comments:

QC: Date:Supervisor: Shift:

QC Sign. Supervisor Sign. QA PM QAM

Customer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Operator Operation Target1st 2nd 3rd 4th 5th 6th 7th 8th hour

Comments: Total

Line Supervisor Production Manager

Line No.Supervisor:

Total Remarks

Production Manager

Customer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Operator Operation Target1st 2nd 3rd 4th 5th 6th 7th 8th hour

Comments: Total

Line Supervisor Production Manager

Line No.Supervisor:

Total Remarks

Production Manager

DGM TEXTILES - CHECKING PRODUCTION REPORTCustomer: Style: Colour : Date: Line No.Order No.: Fabric: Lot No.: Shift: Supervisor:

S.No. Checker Target

1st

hr.

2nd

hr.

3rd

hr.

4th

hr.

5th

hr.

6th

hr.

7th

hr.

8th

hr.

Tota

l

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

Chec

ked

Pass

ed

123456789

101112131415

Comments:

Supervisor Manager MD QAM

DGM TEXTILES - CHECKING PRODUCTION REPORTSupervisor:

Remarks

Customer: Date: Checker:Order No.: Shift: Supervisor:

Time Style Size Target Passed Stains Repair

Comments:

Checking Supervisor

Colour/ Combo

PT Rewor

k

Singer Rewor

k

Checker No.:

Reject Total

Production Manager

Grant Total

Order No.: Operator: Date: Order No.: Operator:Operation Helper: Shift: Operation Helper:

S.No. Colour Size S.No. Colour

Total Total

Bundle No.

Total Pieces

Grand Total

Bundle No.

Comments Comments

Supervisor PM

Operator: Date:Shift:

Size Total Pieces

Grand Total

Supervisor PM

STYLE NO STYLE NAME-/ 1509 3/4 SLEEVE 'V' NECK WITH STUD

CHECK 1 IN 6 GARMENTS : 6 gP!;f;F xU gP!; brf; bra;a ntz;Lk;.

1. ENSURE THAT THE FABRIC IS NOT STRETCHED AND FEED AS IT IS ---> Jia Gf;fhky; xnu khjphpahff; bfhLf;ft[k;;.2. ENSURE ALL GARMENTS ARE CHECKED FOR NEEDLE HOLES ---> midj;J ijay;fspYk; Crp Xl;il tuhky; ghh;j;Jf; bfhs;st[k;.3. ALL GARMENTS ARE CHECKED FOR CORRECT THREAD TENSIONS--> midj;J ijaypd; mGj;jk; rPuhf ,Uf;ft[k;.4. ENSURE THERE IS NO LOOSE FABRIC ON THE NECK BINDING --> igz;o'; JzpahdJ Y}rhf ,Uf;ff; TlhJ.5. AVOID PUCKERING ON THE NECK BINDING --> igz;o'; kPJ RUf;fk; tuf;TlhJ.

OPERATOR NAME SUPERVISOR NAMEQUALITY/TECHNICAL NAMECONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

MACHINE SPEED RPMSTITCH BIGHTSTITCH DENSITY

MECHANICS NAMEMOBILE INSPECTOR

STYLE NAME OPERATION3/4 SLEEVE 'V' NECK WITH STUD NECK BINDING -BACK

1. ENSURE THAT THE FABRIC IS NOT STRETCHED AND FEED AS IT IS ---> Jia Gf;fhky; xnu khjphpahff; bfhLf;ft[k;;.2. ENSURE ALL GARMENTS ARE CHECKED FOR NEEDLE HOLES ---> midj;J ijay;fspYk; Crp Xl;il tuhky; ghh;j;Jf; bfhs;st[k;.3. ALL GARMENTS ARE CHECKED FOR CORRECT THREAD TENSIONS--> midj;J ijaypd; mGj;jk; rPuhf ,Uf;ft[k;.4. ENSURE THERE IS NO LOOSE FABRIC ON THE NECK BINDING --> igz;o'; JzpahdJ Y}rhf ,Uf;ff; TlhJ.5. AVOID PUCKERING ON THE NECK BINDING --> igz;o'; kPJ RUf;fk; tuf;TlhJ.

SIGNATURE DATESIGNATURE DATESIGNATURE DATE

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

THREADSNEEDLES

SIGNATURE

MECHANICSSIGNATURE

OPERATIONNECK BINDING -BACK

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

STYLE NO STYLE NAME

CHECK 1 IN 6 GARMENTS :

OPERATOR NAME SUPERVISOR NAME

QUALITY/TECHNICAL NAMECONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

MACHINE SPEED RPMSTITCH BIGHT

STITCH DENSITYMECHANICS NAMEMOBILE INSPECTOR

STYLE NAME OPERATION

SIGNATURE DATESIGNATURE DATESIGNATURE DATE

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

NDL.THREADSLOOP.THREADS

NEEDLESSIGNATURESIGNATURE

OPERATION

CONFIRMATION OF CORRECT MACHINE SETTINGS IN ACCORDANCE WITH THE GSD BREAKDOWN

END OF LINE INSPECTION REPORTDATE: COLOUR:

POCKET

OPERATION

Rework

REMARKS

PREPARED BY

STAINS MARKS UNCUT

THREADS

REJECTS

END OF LINE INSPECTION REPORTSTYLE: ORDER NO.:

COLLAR SLEEVE

END OF LINE INSPECTION REPORTCHECKER:

SIDE

END OF LINE INSPECTION REPORTCHECKING NO.:

BOTTOM BUTTON PLACKET

VERIFIED BY

BUTTON PLACKET

TOTAL

END OF LINE INSPECTION REPORTDATE: COLOUR:

POCKET

OPERATION

Rework

REMARKS

PREPARED BY

STAINS MARKS UNCUT

THREADS

REJECTS

END OF LINE INSPECTION REPORTSTYLE: ORDER NO.:

COLLAR SLEEVE

END OF LINE INSPECTION REPORTCHECKER:

SIDE

END OF LINE INSPECTION REPORTCHECKING NO.:

BOTTOM BUTTON PLACKET

VERIFIED BY

BUTTON PLACKET

TOTAL

Customer: Order No.:

Job. No.: Order Quantity:

Operations Work Instruction and SpecificationsS.No.

Style No.: Product Description:

Sizes: Colours:

Ancipated Problems and Remedies.

HOW TO MEASUREJOB NO : SBW 06 0135 STYLE: #1566

DESC: SEQUINE SCOOPE

HOW TO CHECKJOB NO : SBW 06 0110 STYLE NO :DESCRIPTION SHORT SLV NEHRU SHIRT

HOW TO CHECK# 0629

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

CHECKING STANDARDCHECKING SUPERVISOR :MOBILE INSPECTOR :QA :TECHNICAL :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

OFF LINE STANDARDLINE SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

PRESSING STANDARDFINISHING SUPERVISOR :MOBILE INSPECTOR :QAE :QAM :

CONTROL PLAN

Project Name:Product Description:Date:Revision:Prepared By:Approved By:

Factor/ProcessProcess Step

X (control) or Y (monitor)

Product/Process Specifications/Target

Sample Size Sample FrequencyEvaluation/

Measurement Technique

%P/Total (R&R) %P/Tolerance

Responsibility Control Method Misc. InformationContingency Action Plan

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