sec-sumi dual mill dfc type - sumitool.com.sg - 2018... · sec-sumi dual mill dfc type general...
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H34
Face Milling
Radius
Multi-Purpose
ShoulderMilling
High Feed
R/ Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
Millin
g
Cu
tters
H
SEC-Sumi Dual Mill
DFC Type
■ General Features
SEC-Sumi Dual Mill DFC type is a general purpose, high
efficiency face milling cutter which uses an unique shaped
insert that delivers both cutting edge sharpness and strength,
to cover a wide range of applications from high efficiency to
finish milling operations.
Unique insert shape delivers both
cutting edge sharpness and strength.
■ Usage
Deep Shoulder Milling (2 or More Passes) Helical Milling Ramping
Notes:
1. For down-cut
S50C: ae=15mm or less
FCD450: ae=30mm or less
2. For up-cut
No restrictions.
* For other queries, please
contact us.
◎ ◎ ◎ ○
○ × ×
Suitable for face milling and shoulder
milling with a 90° cutting edge angle.
Insert indexing accuracy of the DFC type is not affected as flank wear
does not move pass the support face.
Wear
Support face
Conventional InsertDFC
■ Characteristics
Face Milling Shoulder Milling (1 Pass Only) Side Milling Groove Milling
H35
Millin
g
Cu
tters
Face Milling
High Feed
Radius
Shoulder Milling
Multi-Purpose
R/Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
SEC-Sumi Dual Mill
DFC Type
H
■ Performance
(1) Cutting Force
Same as competitors' single-sided cutters.
(3) Surface Roughness Better than competitors' products.
(2) Cutting Edge Strength Edge damage from heavy interrupted milling
Higher cutting edge strength than competitor's double-sided and tangential insert cutters
fz (mm/t)
0.3 0.4 0.5
DFC ○ ○ ○
Comp. C (Double-Sided 6-Cornered Insert) ○ Breakage
Comp. D (Double-Sided 6-Cornered Insert) Breakage
Comp. E (Double-Sided tangential Insert) Breakage
3,000
4,000
2,000
1,000
0
DFC Comp. A (Single-Sided Cutter) Comp. B (Single-Sided Cutter)
Cut
ting
For
ce (
N)
Work Material : S50C
Tool : DFC09100RS
Cutting Conditions : vc=200m/min, fz=0.25mm/t, ae=65mm, ap=3mm, Dry
(4) Wear Resistance
Excellent wear resistance provides longer tool life.
(5) Versatility
Fewer milling restrictions than a cutter with a 45° cutting edge angle.
0.15
0.20
0.10
0.05
0 10 20 30
Number Of Passes (1Pass=0.3m)
Comp. GBreakage
Comp. HChipping
Able to continueDFC
Fla
nk w
ear
(mm
)
■
■
■
■■
■
F
F
D
D
D
DD
D
Work Material : S50C
Tool : DFC09100RS
Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry
Shoulder Milling
0.4mm
DFC
Conventional Grade
DFC
Comp. F
Conventional Grade
-10
0
+10
-10
0
+10
-10
0
+10
(μm)
0 0.5 1.0 1.5
Surface Roughness Ra(mm)
Comp. F
Conventional Cutter (Cutting Edge Angle 45°)
Uncut portionNo uncut portion
DFC (Cutting Edge Angle 90°)
Work Material
Jig
Work Material
Jig
Work Material : S50C Tool : DFC09100RS Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry
Cutting Distance : 0.9m
Work Material : S50C (With Holes)
Tool : DFC09100RS
Cutting Conditions : vc=150m/min, ap=3mm, ae=40mm, Dry
Face Milling
H36
Face Milling
Radius
Multi-Purpose
ShoulderMilling
High Feed
R/ Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
Millin
g
Cu
tters
H
SEC-Sumi Dual Mill
DFC Type
■ Difference in Applications between the DFC Series and WEX Series
The DFC series is suited for high feed, high efficiency milling taking advantage of its cutting edge strength.
The WEX Series is suitable for a range of applications in shoulder milling and deep shoulder milling.
■ Series
2.0
0 0.1 0.2 0.3 0.4
6.0
10.0
15.0
Feed Rate Per Tooth fz (mm/t)
DFCDFC
WEXWEX
Dep
th o
f Cut
ap
(mm
)
WEX Series
・Wide range of applications
・Low cutting resistance
・Large depth of cut
DFC Series
・ High strength, high efficiency
milling
・ Cost effective with double-
sided inserts SeriesWork material
Steel Stainless Steel Cast Iron Exotic Alloy
WEX ◎ ◎ ◎ ◎
DFC ◎ ○ ◎ ○
Type Description Cat No.Diameter (mm)
ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200
Shell Type
Standard Pitch DFC 09000R/RS Q Q Q D D A A A A
Fine Pitch DFCM 09000R/RS Q Q Q D D A A A A
Extra-Fine Pitch DFCF 09000R/RS Q Q Q D D A A A A
Shank Type
Standard Pitch DFC 09000E D D D D/S D/S D/S Q Q Q Q
Fine Pitch DFCM 09000E Q D D D/S D/S D/S Q Q Q Q
D : Only metric in stock, A : Both metric and inch in stock, S mark: Shank diameter 42mm type (made-to-order), Blank : Made-to-order for both metric and inch, Q mark : We cannot produce
■ Note for Inserts Set-up
There should be no gaps
No gap Gap
Place the insert flatly on the seat of the cutter and tighten the screw
with the recommended torque.
○ ×
H37
Millin
g
Cu
tters
Face Milling
High Feed
Radius
Shoulder Milling
Multi-Purpose
R/Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
SEC-Sumi Dual Mill
DFC Type
H
■ Insert Grades
We have released ACP100/ACP200/ACP300 grades for steel machining,
ACM200/ACM300 grades for stainless steel machining, and ACK200/
ACK300 grades for cast iron machining to cover a wide range of work
materials.
■ Grade Selection
■ Chipbreaker Selection
NEW SUPER ZX COAT
SUPER FF COAT
Super FF Coat
20
0.05 0.10 0.15 0.20
30
40
50
TiCN Finished Surface Roughness Ra (μm)
Coating Hardness: 30% higherCoating surface roughness 50% reduction.
Conventional coating
Substrate
Alumina
TiCN
Cross Section of Coating
Super ZX Coat
Super ZX Coat
ZX Coat
20
600 800 1,000 1,200
30
40
50
60
Starting Temperature For Oxidization (°C)
TiCN
TiN
TiAIN
Cross Section of Coating(TEM Image)
10nm
Coa
ting
Har
dnes
s (G
Pa)
ACP200/ACP300/ACK300/ACM300
ACP100/ACK200/ACM200
P
C
・Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C.
・High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
・Achieves a tool life 2x or better that of conventional grades.
・Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology.
・High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. by hardening the coating layer.
・Achieves a tool life 2x or better that of conventional grades.
:CVD :PVD Blank: Non-coatedC P
SExotic Alloy
Stainless SteelM
SteelP
Cast IronK
ACM200 C
ACM300P
ACM200 C
ACM300P
ACK300P
ACP200P
ACP300P
ACP100 C
ACK200 C
Work material Finishing to Light Cutting Rough to Heavy CuttingMedium Cut
The letters "C" and "P" at either end of each grade indicate coating type.
Laminating cycle up to 10nm
Coat
ing
Hard
ness
TiC
N (G
Pa)
Work Material P M SK
Breaker
L G H
Characteristic Low Cutting Force General Purpose Strong Edge
Cutting Edge Figure 30° 25° 20°
Corner Radius 0.4, 0.8 0.4, 0.8, 1.2, 1.6 0.8, 1.2, 1.6
ApplicationLight Cutting, Low Rigidity Milling
Low-Burr Design
Main Chipbreaker
General - Interrupted Milling
Heavy Cut, Heavy Interrupted Machining
Hardened steel
HHeavy Cutting
LLight Cutting
GGeneral Purpose (Standard)
Goo
dE
dge
Sha
rpne
ss
←
Edge Strength High→
H38
Face Milling
Radius
Multi-Purpose
ShoulderMilling
High Feed
R/ Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
Millin
g
Cu
tters
H
SEC-Sumi Dual Mill
DFC Type
Work
(S50C)Sumitomo Comp.
Tool DFC09080RS Single-sided 4-cornered
Grade ACP200
Chipbreakers G ー
Tool Diameter (mm) 80 80
No. of Teeth 5 5
vc (m/min) 226 200
vf (mm/min) 1,260 800
fz (mm/t) 0.28 0.20
ap (mm) 2.0 2.0
ae (mm) 5.0 5.0
Coolant Wet Wet
Results ・160% milling efficiency
Work
(S50C)Sumitomo Comp.
Tool DFC09063RS Single-sided 2-cornered
Grade ACP200
Chipbreakers G ー
Tool Diameter (mm) 63 63
No. of Teeth 4 5
vc (m/min) 180 180
vf (mm/min) 1,092 910
fz (mm/t) 0.3 0.2
ap (mm) 2.0 2.0
ae (mm) 50.0 50.0
Coolant Dry Dry
Results ・120% milling efficiency
Work
(FC250)Sumitomo Comp.
Tool DFC09080R Double-sided 6-cornered
Grade ACP200
Chipbreakers G ー
Tool Diameter (mm) 80 80
No. of Teeth 5 7
vc (m/min) 156 156
vf (mm/min) 536 404
fz (mm/t) 0.17 0.09
ap (mm) 2.2 2.2
ae (mm) 63.5 63.5
Coolant Dry Dry
Results・133% milling efficiency
・138% tool life
Work
(FCD400)Sumitomo Comp.
Tool DFCF09100R Double-sided 6-cornered
Grade ACK300
Chipbreakers G ー
Tool Diameter (mm) 100 100
No. of Teeth 11 8
vc (m/min) 335 335
vf (mm/min) 1,825 1,825
fz (mm/t) 0.15 0.21
ap (mm) 2.0 2.0
ae (mm) 75.0 75.0
Coolant Dry Dry
Results ・150% or more tool life
Work
(SCM430)Sumitomo Comp.
Tool DFC09080R Double-sided 6-cornered
Grade ACP300
Chipbreakers G ー
Tool Diameter (mm) 80 80
No. of Teeth 5 8
vc (m/min) 200 200
vf (mm/min) 838 838
fz (mm/t) 0.2 0.13
ap (mm) 6.0 6.0
ae (mm) 43.0 43.0
Coolant Dry Dry
Results ・120% or more tool life
Work
(SCMnH1)Sumitomo Comp.
Tool DFC09160RS Double-sided 8-cornered
Grade ACP300
Chipbreakers G ー
Tool Diameter (mm) 160 160
No. of Teeth 8 12
vc (m/min) 150 150
vf (mm/min) 500 500
fz (mm/t) 0.21 0.14
ap (mm) 1.0 0.5
ae (mm) 100.0 100.0
Coolant Wet Wet
Results・200% milling efficiency
・300% tool life
■ Application Examples
H39
Millin
g
Cu
tters
Face Milling
High Feed
Radius
Shoulder Milling
Multi-Purpose
R/Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
SEC-Sumi Dual Mill
DFC 09000R(S) Type
H
-9°-5° 90°6mm
RakeAngle Axial
Radial PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminum
SExotic Alloy
HHardened Steel
G S G S
General Milling for Steel & Cast Iron
KD
P
DCSFMSDCBKWW
CBD
P
LF
D1D2
DC
DCSFMS
D1 DC
KWW
ø18D2
DCB
LF
KD
PC
BD
P
DCSFMS
D1DC
KWWDCB
LF
KD
PC
BD
P
D1DC
D1DC
D1DC
DCSFMS
KWWDCB
DCSFMS DCSFMS
KWWDCB
KWWDCB
ø66.7 ø101.6
LF
LF
LF
KD
PC
BD
P
KD
PC
BD
P
KD
PC
BD
P
4-ø14 4-ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
■ Recommended Cutting Conditions
ISO Work Material HardnessCutting Speed vc(m/min)
Min.- Optimum -Max.
Feed Rate fz(mm/t)Min.- Optimum -Max.
Depth of Cut(mm)
Grade
P
General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6ACP200ACP300
Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6ACP200ACP300
Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4ACP200ACP300
M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300
K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6ACK200ACK300
■ Insert Grade Coated Carbide
Application
High Speed/Light KGeneral Purpose KRoughing K
Cat. No.
AC
P100
AC
P200
AC
P300
AC
K200
AC
K300
AC
M20
0
AC
M30
0 Corner Radius
RE
XNMU 060604PNER-L D D D D 0.4
060608PNER-L D D D D 0.8
XNMU 060604PNER-G D D D D D D D 0.4
060608PNER-G D D D D D D D 0.8
060612PNER-G D D D D D D D 1.2
060616PNER-G D D D D D D D 1.6
XNMU 060608PNER-H D D D D D D D 0.8
060612PNER-H D D D D D D D 1.2
060616PNER-H D D D D D D D 1.6
P Steel M Stainless Steel K Cast Iron S Exotic Alloy 11
.3
11.2
RE
6.1
■ Parts
Wrench Screw Anti-seizure Cream
N m
TRDR15IP BFTX03512IP 3.0 SUMI-P
N m Recommended Tightening Torque (N・m)
■ Identification Details DFC(1)
Cutter Series
09(2)
Insert Size
050(3)
Cutter Diameter
R(4)
Direction
S(5)
Metric Bore
■ Body (Standard Pitch)
Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of
Teeth
Weight
(kg)Fig
DC DCSFMS LF DCB KWW KDP CBDP D1 D2
Metr
ic
DFC 09050RS D 50 41 40 22 10.4 6.3 20 18 11 4 0.3 1
09063RS D 63 50 40 22 10.4 6.3 20 18 11 4 0.5 1
09080RS D *80 55 50 27 12.4 7 22 20 14 5 1.0 1
09100RS D 100 70 50 32 14.4 8 32 46 - 6 1.4 3
09125RS D 125 80 63 40 16.4 9 29 52 29 7 2.8 1
09160RS D 160 130 63 40 16.4 9 29 90 - 8 4.6 5
09200RS 200 150 63 60 25.7 14 35 135 - 10 5.7 6
Inch
DFC 09080R D *80 55 50 25.4 9.5 6 25 20 14 5 1.0 1
09100R D *100 70 63 31.75 12.7 8 32 46 27 6 2.0 2
09125R D 125 80 63 38.1 15.9 10 35.5 55 30 7 2.8 1
09160R D 160 100 63 50.8 19.1 11 38 72 - 8 3.6 4
09200R 200 150 63 47.625 25.4 14 35 135 - 10 6.0 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
Dimensions (mm)
Dimensions (mm)
H40
Face Milling
Radius
Multi-Purpose
ShoulderMilling
High Feed
R/ Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
Millin
g
Cu
tters
H
SEC-Sumi Dual Mill
DFCM 09000R(S) Type -9°
-5° 90°6mmAxial
RadialRakeAngle
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminum
SExotic Alloy
HHardened Steel
G S G S
General Milling for Steel & Cast Iron
■ Recommended Cutting Conditions
ISOWork
MaterialHardness Cutting Speed vc(m/min)
Min.- Optimum -Max.Feed Rate fz(mm/t)
Min.- Optimum -Max.Depth of Cut
(mm) Grade
P
General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300
Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300
Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300
M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300
K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300
■ Insert Grade Coated Carbide
ApplicationHigh Speed/Light KGeneral Purpose KRoughing K
Cat. No.
AC
P100
AC
P200
AC
P300
AC
K200
AC
K300
ACM
200
ACM
300 Corner Radius
RE
XNMU 060604PNER-L D D D D 0.4
060608PNER-L D D D D 0.8
XNMU 060604PNER-G D D D D D D D 0.4
060608PNER-G D D D D D D D 0.8
060612PNER-G D D D D D D D 1.2
060616PNER-G D D D D D D D 1.6
XNMU 060608PNER-H D D D D D D D 0.8
060612PNER-H D D D D D D D 1.2
060616PNER-H D D D D D D D 1.6
P Steel M Stainless Steel K Cast Iron S Exotic Alloy
11.3
11.2
RE
6.1
■ Parts
Wrench Screw Anti-seizure Cream
N m
TRDR15IP BFTX03512IP 3.0 SUMI-P
N m Recommended Tightening Torque (N・m)
■ Body (Fine Pitch)
Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of
TeethWeight
(kg)Fig
DC DCSFMS LF DCB KWW KDP CBDP D1 D2
Metr
ic
DFCM 09050RS D 50 41 40 22 10.4 6.3 20 18 11 5 0.3 109063RS D 63 50 40 22 10.4 6.3 20 18 11 6 0.5 109080RS D *80 55 50 27 12.4 7 22 20 14 7 0.9 109100RS D 100 70 50 32 14.4 8 32 46 - 8 1.4 309125RS D 125 80 63 40 16.4 9 29 52 29 11 2.7 109160RS D 160 130 63 40 16.4 9 29 90 - 12 4.5 509200RS 200 150 63 60 25.7 14 35 135 - 16 5.6 6
Inch
DFCM 09080R D *80 55 50 25.4 9.5 6 25 20 14 7 0.9 109100R D *100 70 63 31.75 12.7 8 32 46 27 8 1.9 209125R D 125 80 63 38.1 15.9 10 35.5 55 30 11 2.7 109160R D 160 100 63 50.8 19.1 11 38 72 - 12 3.5 409200R 200 150 63 47.625 25.4 14 35 135 - 16 5.9 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
KDP
DCSFMSDCBKWW
CBDP
LF
D1D2
DC
DCSFMS
D1 DC
KWW
ø18D2
DCB
LF
KDP
CB
DP
DCSFMS
D1DC
KWWDCB
LF
KDP
CB
DP
D1DC
D1DC
D1DC
DCSFMS
KWWDCB
DCSFMS DCSFMS
KWWDCB
KWWDCB
ø66.7 ø101.6
LF LF LF
KDP
CB
DP
KDP
CB
DP
KDP
CB
DP
4-ø14 4-ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
DFC(1)
Cutter Series
09(3)
Insert Size
050(4)
Cutter Diameter
R(5)
Direction
S(6)
Metric Bore
M(2)
M : Fine PitchF : Extra-Fine Pitch
■ Identification Details
Dimensions (mm)
Dimensions (mm)
H41
Millin
g
Cu
tters
Face Milling
High Feed
Radius
Shoulder Milling
Multi-Purpose
R/Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
SEC-Sumi Dual Mill
DFCF 09000R(S) Type
H
-9°
-5° 90°6mmAxial
RadialRakeAngle
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminum
SExotic Alloy
HHardened Steel
G S G S
General Milling for Steel & Cast Iron
■ Recommended Cutting Conditions
ISOWork
MaterialHardness Cutting Speed vc(m/min)
Min.- Optimum -Max.Feed Rate fz(mm/t)
Min.- Optimum -Max.Depth of Cut
(mm) Grade
P
General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300
Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300
Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300
M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300
K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300
■ Insert Grade Coated Carbide
ApplicationHigh Speed/Light KGeneral Purpose KRoughing K
Cat. No.
AC
P100
AC
P200
AC
P300
AC
K200
AC
K300
ACM
200
ACM
300 Corner Radius
RE
XNMU 060604PNER-L D D D D 0.4
060608PNER-L D D D D 0.8
XNMU 060604PNER-G D D D D D D D 0.4
060608PNER-G D D D D D D D 0.8
060612PNER-G D D D D D D D 1.2
060616PNER-G D D D D D D D 1.6
XNMU 060608PNER-H D D D D D D D 0.8
060612PNER-H D D D D D D D 1.2
060616PNER-H D D D D D D D 1.6
P Steel M Stainless Steel K Cast Iron S Exotic Alloy11
.3
11.2
RE
6.1
■ Parts
Wrench Screw Anti-seizure Cream
N m
TRDR15IP BFTX03512IP 3.0 SUMI-P
N m Recommended Tightening Torque (N・m)
■ Body (Extra-Fine Pitch)
Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of
TeethWeight
(kg)Fig
DC DCSFMS LF DCB KWW KDP CBDP D1 D2
Metr
ic
DFCF 09050RS D 50 41 40 22 10.4 6.3 20 18 11 6 0.3 109063RS D 63 50 40 22 10.4 6.3 20 18 11 7 0.5 109080RS D *80 55 50 27 12.4 7 22 20 14 9 0.9 109100RS D 100 70 50 32 14.4 8 32 46 - 11 1.3 309125RS D 125 80 63 40 16.4 9 29 52 29 14 2.6 109160RS D 160 130 63 40 16.4 9 29 90 - 16 4.5 509200RS 200 150 63 60 25.7 14 35 135 - 20 5.5 6
Inch
DFCF 09080R D *80 55 50 25.4 9.5 6 25 20 14 9 0.9 109100R D *100 70 63 31.75 12.7 8 32 46 27 11 1.9 209125R D 125 80 63 38.1 15.9 10 35.5 55 30 14 2.7 109160R D 160 100 63 50.8 19.1 11 38 72 - 16 3.5 409200R 200 150 63 47.625 25.4 14 35 135 - 20 5.8 6
Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.
KDP
DCSFMSDCBKWW
CBDP
LFD1D2
DC
DCSFMS
D1 DC
KWW
ø18D2
DCB
LF
KDP
CB
DP
DCSFMS
D1DC
KWWDCB
LF
KDP
CB
DP
D1DC
D1DC
D1DC
DCSFMS
KWWDCB
DCSFMS DCSFMS
KWWDCB
KWWDCB
ø66.7 ø101.6
LF LF LF
KDP
CB
DP
KDP
CB
DP
KDP
CB
DP
4-ø14 4-ø18
Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1
■ Identification Details DFC(1)
Cutter Series
09(3)
Insert Size
050(4)
Cutter Diameter
R(5)
Direction
S(6)
Metric Bore
F(2)
M : Fine PitchF : Extra-Fine Pitch
Dimensions (mm)
Dimensions (mm)
Face Milling
Radius
Multi-Purpose
ShoulderMilling
High Feed
R/ Profiling
Groove/ T-Slot
Chamfering
Aluminum/Light Alloys
High-Speed Cast Iron
Millin
g
Cu
tters
H42
H
SEC-Sumi Dual Mill
DFC(M) 09000E Type -9°
-5° 90°6mmAxial
RadialRakeAngle
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminum
SExotic Alloy
HHardened Steel
G S G S
General Milling for Steel & Cast Iron
■ Recommended Cutting Conditions
ISOWork
MaterialHardness Cutting Speed vc(m/min)
Min.- Optimum -Max.Feed Rate fz(mm/t)
Min.- Optimum -Max.Depth of Cut (mm) Grade
P
General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300
Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300
Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300
M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300
K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300
■ Insert Grade Coated Carbide
ApplicationHigh Speed/Light KGeneral Purpose KRoughing K
Cat. No.
AC
P100
AC
P200
AC
P300
AC
K200
AC
K300
ACM
200
ACM
300 Corner Radius
RE
XNMU 060604PNER-L D D D D 0.4
060608PNER-L D D D D 0.8
XNMU 060604PNER-G D D D D D D D 0.4
060608PNER-G D D D D D D D 0.8
060612PNER-G D D D D D D D 1.2
060616PNER-G D D D D D D D 1.6
XNMU 060608PNER-H D D D D D D D 0.8
060612PNER-H D D D D D D D 1.2
060616PNER-H D D D D D D D 1.6
P Steel M Stainless Steel K Cast Iron S Exotic Alloy
11.3
11.2
RE
6.1
■ Parts
Wrench Screw Anti-seizure Cream
N m
TRDR15IP BFTX03512IP 3.0 SUMI-P
N m Recommended Tightening Torque (N・m)
DC
LF
LH
DM
M
LS
■ Body (Standard Pitch)
Cat. No. StockDiameter Shank Head Shank Total Length No. of
TeethDC DMM LH LS LFDFC 09025E D 25 25 40 80 120 2
09032E D 32 32 50 80 130 209040E D 40 32 50 80 130 309050E D 50 32 50 80 130 309050E-42 50 42 50 100 150 309063E D 63 32 50 80 130 409063E-42 63 42 50 100 150 409080E D 80 32 50 80 130 509080E-42 80 42 50 100 150 5
■ Body (Fine Pitch)
Cat. No. StockDiameter Shank Head Shank Total Length No. of
TeethDC DMM LH LS LFDFCM 09032E D 32 32 50 80 130 3
09040E D 40 32 50 80 130 409050E D 50 32 50 80 130 509050E-42 50 42 50 100 150 509063E D 63 32 50 80 130 609063E-42 63 42 50 100 150 609080E D 80 32 50 80 130 709080E-42 80 42 50 100 150 7
Inserts are not included.
■ Identification Details DFC(1)
Cutter Series
M(2)
M : Fine Pitch
09(3)
Insert Size
025(4)
Cutter Diameter
E(5)
Endmill Type
Dimensions (mm) Dimensions (mm)
Dimensions (mm)
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