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SAP MII for Advanced ManufacturingBusiness & Technical Overview
SAP Advanced Manufacturing Summit
October 6, 2011
SAP Perfect Plant
Thinking on the fly…
© 2011 SAP AG. All rights reserved. 3
OODA: Observe, Orient, Decide, Act
“When your OODA loop is faster than the other guy’s, you will always win the dog fight” ~John Boyd (from the USAF Strategic Doctrine)
SAP: Global Coordination, Local ExecutionSingle Vendor across Operations, IT and Production
Operations
IT Production
© 2011 SAP AG. All rights reserved. 4
Unify business and manufacturing process
Support any manufacturing style
Leverage existing plant investments
Fast time-to-value, low TCO
� Innovation platform: adaptable, configurable
� Ensure compliant, fast, agile response
� Industry Value Network
� Global Service and Support
IT
The Perfect PlantHarmonizes Complex Manufacturing Network Interdependencies
Plant-to-Enterprise Visibility� Complete visibility into supplier quality or
customer orders� Quick adjustment to change, exception,
quality issues� Optimal productivity and utilization of
resources and assets
2
© 2011 SAP AG. All rights reserved. 5
Reliably produces to targets and delivers continuous improvements in
cost, quality, and responsiveness
Global Coordination� Up-to-date schedules
� End-to-end traceability, quality, and compliance
� Real-time event notifications and response
1 Local Execution� Detailed production plans� Identify and resolve constraints to
maintain optimal production
� Optimized WIP in response to reduced lead times
3
Manufacturing Integration & Intelligence (SAP MII)
The integration backbone of Perfect Plant
Delivers Business Process to the Front-line
Combination of Data Access, Business Logic, Visualization Services, Alerting, Metrics, KPIs, etc
Perfect Plant Product SummaryRuns in SAP and non-SAP environments
VIP – Visual Information for Plants� Expand / Extends SAP PM capabilities
� Role Specific Interaction for Managers, Operators, Planners
Asset Center � Define, Collect, Deploy, Transform, Sustain Critical Assets,
SAP ERP Integration
RCMO – Reliability Centered Maintenance and Optimization
� The Framework for Defining Strategies based upon Reliability
© 2011 SAP AG. All rights reserved. 6
Manufacturing Execution (SAP ME)
Packaged Execution Functionality for Discrete Manufacturing
Pre-built SAP integration via MII
Lean Planning & Operations
Pacemaker Scheduling, Kanban Loop Sizing & Execution Visibility
� The Framework for Defining Strategies based upon Reliability and Failure Modes and Effects Analysis (FMEA), etc.
� Analytics are provided to drive automated re-evaluation of maintenance strategies.
Performix� Pharmaceutical and process industry focused, applications
that accelerates manufacturing visibility & control
SmartOps� Inventory Optimization solution, striking the optimal balance
between customer satisfaction and financial goals
Syclo� Smart Mobile Suite for SAP includes prebuilt, pre-integrated
products for mobilizing asset maintenance, operator rounds, time / attendance tracking and materials management
Extending the Core Solution withComposites, RDS, and Ecosystem Partners
Composite & RDS Apps
Batch Manufacturing
Equipment Status Visualization
Order GANTT Chart
Production Line Visualization
Production Order Details
Ecosystem Partners
Systems Integrators
Planning
Coordination
Business Logic Services
© 2011 SAP AG. All rights reserved. 7
Production Order Details
MII Integration Templates
Asset Visibility
QM Integration
PP, QM, PPPI, IDOC Templates
ISA 88, SP 95 Spec Sheets
Sample Projects
Infrastructure
ISV and Automation
Shop Floor Process Control
Connectivity, SCADA, HMI
Execution
Intelligence / Integration
Business Logic Services
Asset Mgmt
Manufacturing Data Services
SAP COMMUNITY NETWORK
SAP Manufacturing Integration and Intelligence(Business Overview)
What are the key business drivers in Manufacturing?
Top executive issues
� How can I quickly integrate the shop floor to
the top floor to better monitor the bottom line?
� How can I get real-time visibility to into
production operations to ensure low total cost of manufacturing?
© 2011 SAP AG. All rights reserved. 9
cost of manufacturing?
� How can I rapidly adjust production
execution to demand changes to optimize
inventory and WIP?
� How can I monitor and control asset use to
minimize operating costs?
� How do I drive business transformation
activities to the plant floor?
� By having real-time visibility into production operations, manufactures can make accurate
and timely decisions, driving performance
improvement
� Executing and controlling manufacturing
activity helps lower inventory levels thus
lowering manufacturing costs
ManufacturingBusiness imperatives in the new reality
© 2011 SAP AG. All rights reserved. 10
lowering manufacturing costs
� Controlling manufacturing costs and efficient operations is always a priority top for
manufacturers
� Insight into return on assets can not only
optimize asset usage but can positively impact
the bottom line
Production visibility enables manufacturers to adjust
production at a moments notice due to demand fluctuations
SAP MII Manufacturing Integration and Intelligence
SAP MIIData Services
VisualizationServices
Analytic Services
SAP MII is a service-based composition environment that leverages unique services for rapid development of Manufacturing Integration and Intelligence
applications across all industries served.
Business Logic Services
Web Services
© 2011 SAP AG. All rights reserved. 11
Data Services
Real-time integration of data with plant floor systems, applications and legacy systems.
Visualization Services
Extensible presentation layer presented via web pages. Family of configurable UI objects
provide manufacturing views in role based dashboards or via wireless PDAs.
Business Logic Services
Flow based logic engine, enables data aggregation and transformation of disparate data.
Transactions can be triggered or scheduled. Calculations, business rules, and alerts are
easily developed and executed.
applications across all industries served.
SAP MII 12.1
• Runs on NetWeaver CE
• Content Mgmt - Transport through NWDI
• Expanded Language Support
• Development environment enhancements
Integration
• Performance Enhancements
SAP MIIProduct Overview and Evolution
2005 - 6
SAP xMII 11.5 SR5• Lighthammer CMS re-branded as SAP xMII
• 100% Java technology
• Comprehensive localization capabilities
• Updated connector framework
•JCO Interface
Integration
SAP MII 12.0
• Leverage Web AS capabilities
•Supportability
•Unified security
• Content Management
• Data buffering
Integration
20092007
SAP MII 12.2
• Manufacturing Data Objects for semantic modeling
• Enhanced Content Mgmt -Transport through NWDI
• Use of DTR for Version management and control
Integration
• Enhanced debugging of BLS
2010-11
© 2011 SAP AG. All rights reserved. 12
• Performance Enhancements for Transaction Engine
• Asynchronous Action Blocks
• Supports JRA integration
Intelligence
• Expanded UI capabilities
• Improved Accessibility features
Plant Connectivity 2.0
•Event based notifications
•Rules engine
•OPC-UA Support
• Infrastructure for support of B2MML and most other standards
•Standards based (S95, OAGIS, etc) integration templates
•Visual Composer connector
Intelligence
• Analytics and visualization services for dashboards, decision support, and plant data entry applications
•mySAP ERP Plant Manager Dashboard Integration
Integration
• Enhanced JCO capabilities for session support, caching
• XI-Integration
Intelligence
• Minitab export, linear regression, SPC calculations
Development
• Unified Development
Workbench
Connectors
•OPC UA and Event Support
• Enhanced debugging of BLS transactions
•Browse and consumeservices defined in ESR
•Enhanced integration with Crystal Reports
Intelligence
•Phase II - new UI capabilities
• Improved Accessibility features
Plant Connectivity 2.1 & 2.2
•Query services
•New Agents
•Agent SDK Toolkit
SAP MIIProduct Overview and Evolution
2012 - 13
SAP MII 14.0 (Planned)• Co-Location Support for SAP ME & MII
• Reduced TCo for SAP ME Customers
• Higher Performance using native APIs
• Plant Performance Management
• KPI Configuration
• Leverage Self-Service Reporting
• Self-Service Composition Environment
• Web-based browser environment for visibility into Mfg. Data without having to
SAP MII Future
• Plant Application Server
• Common Mfg. Data Model for cross-industry reporting
• Leverage NetWeaver Developer Studio as the standard IDE for Mfg.
• Workbench still exists but primary enhancements are in NWDS
• Improved NW CE BPM Integration
2014 & Beyond
© 2011 SAP AG. All rights reserved. 13
visibility into Mfg. Data without having to involve IT to build reports for various users and job functions
• Enterprise Tag Catalog
• Centralized/Decentralized hierarchy to categorize and define plant data.
• Support for Contextual Messaging from the Bottom-up (ie: CBM)
• Manufacturing Message Services
• Guaranteed Message Delivery (WSRM)
• Central Message Tracking (Sol. Mgr.)
• Continuous Improvement
• Improved NW CE BPM Integration
• Delivery of Mfg. UI Objects using CVOM
• Leverage both Flash and HTML 5 technologies for enhanced user experience
• MII/PCo Continuous Improvement
• Native Connectivity Agents
• OOTB Applications
• Closed Loop QM (PC & Mobile)
SAP Manufacturing Solution Stack
SAP Business Suite
(SAP ERP, SCM, PLM … )
SAP Business Suite
(SAP ERP, SCM, PLM … )
Enterprise
Business Objects Enterprise
Universe Designer Crystal Reports Web Intelligence
Pre
senta
tion
Laye
rBusiness Objects
InfoViewSAP
NetWeaver PortalOther
Corporate Portals
Voyager Xcelsius
BW
© 2011 SAP AG. All rights reserved. 14
(SAP ERP, SCM, PLM … )(SAP ERP, SCM, PLM … )
SAP MII – InfrastructureSAP MII – InfrastructureSAP MII – Content
Partner shop floor systemsPartner shop floor systems
CompositesComposites
Inspection/
equipment testing
Weigh scales Plant data
collection
RFID sensors,
bar codes
Device
integration
Plant historian HMI SCADA / DCS
Intelligence Integration Innovation
SAP ME Manufacturing Execution
SAP ME Manufacturing Execution
Shop Floor
BW
SAP Process IntegrationSAP Process IntegrationSAP Process Integration
Typical SAP MII Application Areas
Adaptive Manufacturing
Manufacturing OperationsSAP Manufacturing (ERP)
Manufacturing Performance
© 2011 SAP AG. All rights reserved. 15© SAP 2007 / Page 15
SA
P M
II
ManufacturingIntelligence
ManufacturingIntegration
Manufacturing Synchronization
Data Integration
Work Process Management
UI Simplification
Performance Management
Dashboards
Scorecards
Analytics
What is SAP Plant Connectivity (PCo)?
Plant Connectivity is the name of SAP’s next generation high performance manufacturing plant connectivity software
PCo was designed to:
� provide unsolicited real-time event notification capabilities from plant
manufacturing systems to SAP applications
� enable execution capabilities against plant manufacturing systems (i.e. UDS-
© 2011 SAP AG. All rights reserved. 16
� enable execution capabilities against plant manufacturing systems (i.e. UDS-
style queries, etc.)
� be a highly extensible plant connectivity infrastructure on which to build
manufacturing applications
PCo provides the connectivity infrastructure enabling robust, high performance integration between SAP and Plant Systems
PCo will eventually replace the existing Universal Data Server (UDS) connectivity layer from earlier MII versions
16
Purpose: Ability to configure an object model associated with MII data acquisition content to
reprieve, model and persist data in abstracted semantic layer
Benefit: Ability to model a common semantic layer utilized across applications and plants
eliminating custom database development and facilitating standardized integration
Configuration: Part of the Workbench environment select Object tab and File -> New MDO
Manufacturing Data Objects (MDO)
� Define project based, n-tier object model hierarchy (i.e., folder structure)
� Modeled on business processes, physical plant resources, industry standards (S95)
� Define objects and associated data source and provider
Define Object Model
© 2011 SAP AG. All rights reserved. 17
Schedule & Synchronize
� Define object lifecycle tasks
� On Demand to retrieve but not persist data
� Schedule Update and Replace tasks to persist data
� Schedule Delete tasks to delete persisted data
� MDO Select Query to retrieve MDO data
� MDO Insert, Update, Delete Queries to update MDO Data
� WSDL interface to access MDO data as a web service
� Publish to Enterprise Service Repository (ESR)
� MDO replaces composite application database
MDO Acquisition & Update
MDO Consumption
Composite Application – Production Cockpit
© 2011 SAP AG. All rights reserved. 18
http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/60e23dd0-fb98-2e10-4d89-bcc4c534dd77
Solution Enhancements Key Benefits
Productivity and Usability Enhancements UI Composition Environment
Design View for specifying report or screen properties
Utilize pictures (e.g., process
diagram) as report or screen
background
© 2011 SAP AG. All rights reserved. 19
PLANNED INNOVATIONS
Design View provides a list of MII content objects for use on reports and screens
Drag and drop tag objects from library onto screen of process diagramAssociate objects and make them interactive
(e.g., on selection of tag, display tag historical values in a chart)
HANA for ManufacturingPrototype by SAP Research
© 2011 SAP AG. All rights reserved. 20
We do have QM Applications (MII 12.1 and newer)�We do have QM applications available to the customer on the SAP SDN for download:
�https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/com.sap.km.cm.docs/library/bpx-community/manufacturing/Integrating%20SAP%20MII%20v12.1%20with%20SAP%20ERP%20QM
�MII SDN Wiki: https://wiki.sdn.sap.com/wiki/pages/viewpage.action?pageId=15601
© 2011 SAP AG. All rights reserved. 21Single Lot & Cross-Lot Analysis for ERP QMData viewing recording into ERP QM with option to export data locally
Positioning - SAP MII Differentiators
•Connectors provide instant integration to plant systems
•Leverages existing investments – data replication not required
•Provides integration and intelligence in one framework
•Applications are developed very quickly – time to benefit in weeks
•
© 2011 SAP AG. All rights reserved. 26
•Includes pre-built templates for integrating to SAP Business Suite
•Designed for real-time manufacturing applications
•Delivers transactional integration for simplifying user interaction with ERP
• Built-in tRFC and qRFC support
SAP Manufacturing Integration and Intelligence(Technical Overview)(Technical Overview)
SAP MII – Core Functions/Services
•Data Services•Bi-directional data access•Metadata browsing•XML-based data abstraction•Connectors to external systems
•Business Logic Services•Logic•Integration services•Notification services•Calculation and data transformation•Content creation
•Visualization Services•Charts, grids, tickers, UI controls•Dashboard components
•Analytic Services•SPC/SQC (Six Sigma) analyses•Statistical and other mathematical analyses
•Web Services•All services exposed as web services•Includes user-defined composite services
© 2011 SAP AG. All rights reserved. 28
•Content creation
SAP NetWeaver – Web AS
Connectors
MIIDB
Manufacturing Integration & Intelligence
Composition Environment
Data Services
Visualization
Business Logic Services
Quality Engine
KPIs / Metrics / Alerts
SAP MII in a Single Plant Context
CompanyCompany
PlantPlant SAP Business Suite
SAP NetWeaver®
© 2011 SAP AG. All rights reserved. 29
SAP MII
SAP MII in a Multi-Plant Context
CorporateCorporatePlantsPlants
SAP MII
Central
SAP BI
© 2011 SAP AG. All rights reserved. 30
SAP Business Suite
SAP NetWeaver®
SAP MII
SAP MII
SAP MII
SAP MII Integration Landscape (12.2)
© 2011 SAP AG. All rights reserved. 31
SAP MII – Governance & Transport
Centralized Content Management(NWDI and CTS+)
1. The NWDI focus is from one track to another, through the use of integration to
CTS+ the transport of content can be pushed to multiple instances after testing.
1. Allows for the maintenance of multiple systems and environments
2. Accommodates both simultaneous and staggered rollout of content from QA track into
production environments
3. Central management of content to all remote installations
2. CTS+ typically already exists centrally to support ABAP transports but can be
installed on any ABAP stack; most typical is on the Solution Manager instance.
© 2011 SAP AG. All rights reserved. 33
MII Quality Testing
MII Consolidation
MII Development
NWDI Dev Track
NWDI Cons Track
NWDI QA Track
CTS+
(NWDI Track is configured to
point to Central CTS+
system for mass transport of MII content)
MII Production 1
MII Production 2
MII Production 3
MII Production N
installed on any ABAP stack; most typical is on the Solution Manager instance.
1. Same transport procedure as with ABAP; no need to retrain resources.
MII Content Development with NWDI
MII now supports the ability to
centrally manage all of your MII
© 2011 SAP AG. All rights reserved. 34
Navigate to the NW CE Help on CMS for detailed information on each component
centrally manage all of your MII content by leveraging the
NetWeaver Development
Infrastructure (NWDI)
There are two main roles in this
scenario, the MII Content
Developer and the QM Lead responsible for the content
transport
MII and NWDI End User Use-Case Scenario
Check Out
Open Save Changes
Check In
1. View content in read-only mode
© 2011 SAP AG. All rights reserved. 35
©
Open
Content, Read-OnlyCheck Out Content,
Write Mode (locked)
Save Changes
Check In Content,
Release Write Lock
1. View content in read-only mode
2. To modify, check out content and place a write lock in NWDI
3. Assign to an Activity to “group” changes together for tracking
4. Save will update the MII content
5. Check in will update NWDI content and release the write lock in NWDI
SAP MII – Manufacturing Data Objects
Purpose: Ability to configure an object model associated with MII data acquisition content to
reprieve, model and persist data in abstracted semantic layer
Benefit: Ability to model a common semantic layer utilized across applications and plants
eliminating custom database development and facilitating standardized integration
Configuration: Part of the Workbench environment select Object tab and File -> New MDO
Manufacturing Data Objects (MDO)
� Define project based, n-tier object model hierarchy (i.e., folder structure)
� Modeled on business processes, physical plant resources, industry standards (S95)
� Define objects and associated data source and provider
Define Object Model
© 2011 SAP AG. All rights reserved. 37
Schedule & Synchronize
� Define object lifecycle tasks
� On Demand to retrieve but not persist data
� Schedule Update and Replace tasks to persist data
� Schedule Delete tasks to delete persisted data
� MDO Select Query to retrieve MDO data
� MDO Insert, Update, Delete Queries to update MDO Data
� WSDL interface to access MDO data as a web service
� Publish to Enterprise Service Repository (ESR)
� MDO replaces composite application database
MDO Acquisition & Update
MDO Consumption
�Purpose: Ability to configure MDO queries and publish MDO content as web services.
�Benefit: Provides ability to consume and programmatically update MDO persisted data and
utilize MDO as source of data for composite applications and other MDO objects.
�Configuration: Part of the Workbench environment select File -> New -> MDO Query
Manufacturing Data Object Consumption
MDO ConsumptionEnterprise Portal
Role Based
Dashboards
Visual
Composer
ERP
PMPP/
PIPP
Business
Objects
Role Based
Dashboards
Business
Intelligence
BW Cubes
Perfect
Plant
Composite Applications… …
© 2011 SAP AG. All rights reserved. 38
Data Provider Layer
Data Acquisition Layer
Semantic Layer
MDO Acquisition & Update
MII Query Templates and Logic Engine Transaction
MDO Query Templates & Web Services
SelectInsert, Update, Delete
MDO Configuration
�Attributes
�Lifecycle
�Parameters
�Security
Logic Engine(Transaction)
ERP Integration
Manufacturing
Data Objects
Manufacturing Data Objects Have 2 Types
On Demand ObjectsOn Demand objects retrieve their data upon request and does not stage or persist any data.
An On Demand objects are a pointer to a run time query.
� Provides a business context friendly namespace to data
An On Demand data object provide an abstracted interface to a data set.
� A typical use case would be to create a UI front-end whose data can be “wired-in” later
© 2011 SAP AG. All rights reserved. 39
� A typical use case would be to create a UI front-end whose data can be “wired-in” later
Persistent Objects� Support of local reporting or for asynchronous transactional integration with other systems
� The content stored in these objects can be queried and then reported from
� It’s ideal for local survivability scenarios where custom database tables were previously
required for the development of a composite application
� Can be beneficial over custom database tables since the objects are database independent
and transport with the project content.
� The lifecycle of the objects can be configured and managed through application content
Composite Application – Production Cockpit
© 2011 SAP AG. All rights reserved. 40
http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/60e23dd0-fb98-2e10-4d89-bcc4c534dd77
Composite Application – Production Cockpit
Design Shift�MDO allows users to define a standard interface for the UI to shop-
floor data.
�No need to develop UIs specific to the local shop-floor needs; only need
to wire it in.
�Reports load faster because
© 2011 SAP AG. All rights reserved. 41
http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/60e23dd0-fb98-2e10-4d89-bcc4c534dd77
�manufacturing data is staged in a living repository that is complete with
lifecycle mgmt tasks.
�Full support for Transport so the application is always in sync with
underlying data structures.
Solution Enhancements Key Benefits
Productivity and Usability Enhancements UI Composition Environment
Design View for specifying report or screen properties
Utilize pictures (e.g., process
diagram) as report or screen
background
© 2011 SAP AG. All rights reserved. 42
Design View provides a list of MII content objects for use on reports and screens
Drag and drop tag objects from library onto screen of process diagramAssociate objects and make them interactive
(e.g., on selection of tag, display tag historical values in a chart)
http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/703c855f-4dca-2e10-bb88-ddad9349ed4a
Composite Application – Asset Visibility
Design Shift�Since the Viewer application is HTML/CSS based it runs on mobile
devices (ie: iPad)
�MDO allows users to store application data to persist
configuration data.
�Data is stored in MDO and
© 2011 SAP AG. All rights reserved. 43
http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/60e23dd0-fb98-2e10-4d89-bcc4c534dd77
�consumed by a user and can be updated/modified at any time
�Reduction in TCO by allowing
users to configure their own report
SAP Plant Connectivity
What is SAP Plant Connectivity (PCo)?
Plant Connectivity is the name of SAP’s next generation high performance manufacturing plant connectivity software
PCo was designed to:
� Provide unsolicited real-time event notification capabilities from plant
manufacturing systems to SAP applications
� Enable execution capabilities against plant manufacturing systems (i.e. UDS-
© 2011 SAP AG. All rights reserved. 45
� Enable execution capabilities against plant manufacturing systems (i.e. UDS-
style queries, etc.)
� Be a highly extensible plant connectivity infrastructure on which to build
manufacturing applications
PCo provides the connectivity infrastructure enabling robust, high performance integration between SAP and Plant Systems
PCo will eventually replace the existing Universal Data Server (UDS) connectivity layer from earlier MII versions
45
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