raw material storage dept

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PLANT LAYOUT & FACILITY DESIGN

 MATERIAL STORE IN GARMENT

INDUSTRY

Submitted By,

 Akta GuptaChetan Tajane

Farheen Ansari

GnanaShree Vullanki

MF.Tech,2nd Sem

Batch(2011-2013)

NIFT,Gandhinagar.

 Submitted To :

Mr. Pavan Godiawala

NIFT , Gandhinagar.

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Store:

Stores are the department where the trims , fabrics,

needles , packing materials are kept in bulk. whenever any

departments like sewing , finishing , packing needs the

required elements the stores provide them.

Fabric Storage:

The fabric as received from the processing is kept in

the quarantine area before storing in heavy duty

fabric storage racks.

It is the responsibility of fabric stores in-charge to

store the fabric safely & correctly.

The fabric stores in charge records every day fabric

stock in Fabric Stock Register.

INTRODUCTION

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MATERIAL STORAGE

Proper housekeeping is an important

compliance feature and improves the over all

working environment of the company as well.

Work in progress (WIP) generated at different

stages of operations should be identified along

with the quantity of the material to be stored. The

storage medium should be selected as per the

nature of the material, process and also the

subsequent operations to have ease of working

and to reduce the wastages that occur due to

improper storage.

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F ABRIC STORAGE IN TEXTILE INDUSTRY 

Storage in grey

department««..

Temporary storage

during processing««

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K NIT FABRIC STORAGE

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STORAGE OF DYES AND AUXILIARIES IN

TEXTILE INDUSTRY 

 Auxiliaries

cans

Dyes

stored in

boxes

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R AW MATERIAL STORAGE DEPARTMENT

CALCULATION:

Rack size=10m * 1.8m * 4m

No. of roll size in 1 rack=360 rolls

Roll weight=30 kg

Roll diameter=10 = 0.25m

Total no. of racks=3 racks

Total roll storage=360*3

= 1080 rolls

Total fabric capacity=1080*30

=32400 kg

(ASSUMPTION 1000pcs )

Consumption per garment = 220gm

WIP for 30 days = 1000*30 = 30000

Total fabric req in kgs = 30000 * .220

= 6600

Total no of rolls = 6600/30 =220

10

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R AW MATERIAL STORAGE DEPARTMENT

Button : 1 rack : 42 cartons, 10 days inventory

o Rack Dimension: 7 x 2x 6.5 (2.1 x 0.6 x 1.9 mtr.)

oCarton Dimension: 1 x 1 x 1 (0.3 x 0.3 x 0.3 mtr.)

Labels: (for 10 days inventory)

oApprox 20 styles at any point of time.

oFor 4 types of labels, approx 80 cartons reqd.

oFor 80 cartons: (each of 1 x 1 x 0.5).

o28 cartons in one cubicle, so 3 cubicles are reqd.

oOne rack of dimension: 7 x 2x 6.5 reqd.

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R AW MATERIAL STORAGE DEPARTMENT

Threads

Thread consumption (incl. wastage) 150 meters

Production per day =10,000 garments.

y Daily reqt: 150 x 10000 = 1500000meters

y For 10 days inventory = 15000000 meters

y Considering 5000 meters spool, spools reqd: 3000

Carton dimention: 10 x 10 x 6 (10 spools)

No of cartons reqd: 300

y

Rack dimension: 7 x 2 x 6.5 One cubicle contains: 8 x 2 x 3 = 48 cartons

So cubicles reqd: 6

Cubicles in one rack: 3

Racks reqd: 2

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STORAGE OF TRIMS AND ACCESSORIES IN

GARMENT INDUSTRY «.

Buttons,zippers,threads,needles,etc

Open lifts for moving goods

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R ACKS FOR A CCESSORIES

All the accessories will be kept

in a box.

Here we have assumed the

dimension of the box and

approximately the no. of pcs

that can be accommodated in

the box.

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R ACKS FOR A CCESSORIES

 Accessori

es

Required

 Amount

for 15

days

Dimensio

n of box

(inches)

l*b*h

No. of pcs

that can

be

accommodated

 Volume

of box(in

cubic

inch)

Required

volume

(in cubic

inch)

Button 840000 3*2.5*2 2000 15 6360

Thread(Tk

No. 25)

1837500 8*8*2.5 30000 160 9800

Thread(Tk

No. 50)

1995000 8*8*2.5 30000 160 10640

Thread(Tk

No. 100)

10237500 8*8*2.5 30000 160 54600

Printed

Paper Tag

52550 4*3*2 100 24 12612

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R ACKS FOR A CCESSORIES

 Accessori

es

Required

 Amount

for 15

days

Dimensio

n of box

(inches)

l*b*h

No. of pcs

that can

be

accommodated

 Volume

of box(in

cubic

inch)

Required

volume

(in cubic

inch)

Printed

Paper

52550 16*16*1 200 256 67264

Main Label 52550 5 Dia*2 375 157 22000

Wash Care

Label

52550 5 Dia*2 375 157 22000

Therefore total required volume (in cubic inch)205276

Dimension of racks for accessories = 34*21*66(inches) or 0.86*0.53*1.6 meters.

Total Volume required (in cubic inch) = 205276.

Therefore 4 racks will be required.

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WIP STORAGE

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STORAGE AFTER W ASHING

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STORAGE IN W AREHOUSE AND DISPATCH

Individual cartoons

packed in Bigger

boxes

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P ACKING & FINISHING GOODS W  AREHOUSE

     Length 0. 26 mt

     Width = 0.41 mt

     Height= 0.05 mt

     Volume = 0.26 * 0.41 *0.0 5 = 0.005 cubic mt

     Dimension of box :

Length = .71

Breadth = .51 mt

Height = .51 mt

     Volume of box = .185 cubic mt

     Number of garments in one box = 0.185/0.005 = 37

     Number of boxes for 1000 garments = 1000/37 = 27(appx)

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P ACKING & FINISHING GOODS

 W  AREHOUSE

     Number of boxes for 15 days

inventory = 27 * 15 = 405.

     Area of one box = 0.36 sq mt.

     Area of 405 boxes = 148.8 sq mt .

     Now, we decide to keep the boxes

in a stack of 3, then :405/3 ~ 135.

     Area = 135 * 0.36 =48.6 sq mt.

     Hence, a room of 8mt by 6 mt has

been made for warehouse.

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STORAGE OF SPARE PARTS««.

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STORAGE FOR DOCUMENTS AND PAPERS

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THANK U !!!!