quality management · • review of method statement for erection of the job • providing...

Quality Management

Project

About us

Founded in 1992, “Aavishkar Group” is a company specialised in providing end to endsolution for fabrication technology.

The main objective of the company is to provide support to its clients for improvement infabrication quality with productivity.

To meet its objective company is presently offering solution & services in following category

• Process automation welding & cutting• Sourcing and supply of equipment, accessories & consumable for fabrication domain• Training in Fabrication Technology• Welding Consultancy• Welding Procedures & Welder Qualification (WPS, PQR , WPQ)• TPI, Fabrication & erection Inspection & NDT Testing of weld• Calibration of welding machine, Electrode / Flux Drying ovens• Placement & Outsourcing of technical staff

Founded in 1992, “Aavishkar Group” is a company specialised in providing end to endsolution for fabrication technology.

The main objective of the company is to provide support to its clients for improvement infabrication quality with productivity.

To meet its objective company is presently offering solution & services in following category

• Process automation welding & cutting• Sourcing and supply of equipment, accessories & consumable for fabrication domain• Training in Fabrication Technology• Welding Consultancy• Welding Procedures & Welder Qualification (WPS, PQR , WPQ)• TPI, Fabrication & erection Inspection & NDT Testing of weld• Calibration of welding machine, Electrode / Flux Drying ovens• Placement & Outsourcing of technical staff

The company has wide experience dealing with fabrication need for following industries

• Oil & gas, offshore• Refinery and petro-chemical• Energy & power generation (wind, thermal, nuclear, hydro, solar)• Shipbuilding, rig fabrication & rig & ship repairs• Pharma, beverages, milk & food process plants• Steel & welded pipe manufacturing• Pre engineering buildings, heavy structural steel fabrication• Material handling• Automobiles, transportation & aerospace

We offer services for workforce development & system integration which help our clients inoptimizing productivity with quality. Our technical services enable our clients to take theadvantage of our domain consultants and subject matter experts for specific assignment andprojects.

The company has wide experience dealing with fabrication need for following industries

• Oil & gas, offshore• Refinery and petro-chemical• Energy & power generation (wind, thermal, nuclear, hydro, solar)• Shipbuilding, rig fabrication & rig & ship repairs• Pharma, beverages, milk & food process plants• Steel & welded pipe manufacturing• Pre engineering buildings, heavy structural steel fabrication• Material handling• Automobiles, transportation & aerospace

We offer services for workforce development & system integration which help our clients inoptimizing productivity with quality. Our technical services enable our clients to take theadvantage of our domain consultants and subject matter experts for specific assignment andprojects.

Third Party Inspection

We provide fabrication & erection inspectionservices, which includes complete control of QA / QCactivity as per the drawing & project qualityrequirement including, painting & special coatingneeds

Quality Management

We have in-house team of qualified NDT technician well experience to handle NDTinspection as per structural and other specific code / standard requirement. We alsohave specialized team of boroscopy inspection for pipe welds and specialized them forpaint / coating inspection.

OEM - Vendor QA / QC services

We provide QA / QC support to vendors of OEM to follow OEM quality guidelines.The services includes providing training , necessary support and assistance tovendors of OEM and supplement them with required expertise to comply to OEMquality requirements. We also provides assistance / consultancy for audit of shopapproval & certification.

Third party inspection, NDT & Expediting___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Review of method statement & drawings Raw Material / Consumable Checking Welding Procedure & Performance Qualification Fit-up & Dimension Check Visual Inspection & NDT (UT, MT, PT, RT) performance & witness Hydro/pneumatic pressure test witness Painting / coating inspection Inspection of brought out items Pre-dispatch / Erection Inspection /Final Inspection To monitor health & safety at site

Why Third Party Inspection is required ?___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

• Use of Steel in the structures is calling for specialized domain knowledge to solveproblems during fabrication & erection.

• Continuous supervision is required at site as well as fabrication workshop to make surethat the contractor is following all the guidelines given by the applicable code ofconstruction & tender documents.

• TPI helps in achieving Quality at the optimum cost with safe practices & also helps inmanaging risk.

• Formulation of Quality Assurance Plan &/or Inspection & Testing Plan is important in orderto define extend of inspection & scope of all the parties involved in the project.

• On-site Inspection & Supervision:– To check integrity of Raw Material, Maintaining Traceability of raw material.– Inspection at different stages like material cutting, fit-up & welding.– Welding Procedure & Performance Qualification as per code of construction– Testing of welds by different NDT techniques– Preparation of painting procedure & inspection of painting.– Stage wise & final inspection of structure as per drawing & code of construction

requirement– Maintaining progress report of structural steel fabrication/erection

• Use of Steel in the structures is calling for specialized domain knowledge to solveproblems during fabrication & erection.

• Continuous supervision is required at site as well as fabrication workshop to make surethat the contractor is following all the guidelines given by the applicable code ofconstruction & tender documents.

• TPI helps in achieving Quality at the optimum cost with safe practices & also helps inmanaging risk.

• Formulation of Quality Assurance Plan &/or Inspection & Testing Plan is important in orderto define extend of inspection & scope of all the parties involved in the project.

• On-site Inspection & Supervision:– To check integrity of Raw Material, Maintaining Traceability of raw material.– Inspection at different stages like material cutting, fit-up & welding.– Welding Procedure & Performance Qualification as per code of construction– Testing of welds by different NDT techniques– Preparation of painting procedure & inspection of painting.– Stage wise & final inspection of structure as per drawing & code of construction

requirement– Maintaining progress report of structural steel fabrication/erection

Review of method statement & drawings___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Review of method statement forerection of the job

• Providing consultancy for erectionplan

• Review of shop drawings

• Co-ordination with the designer fordesign review meetings in structuralsteel jobs.

• Co-ordination with the structuralconsultant for problems duringfabrication/erection in structural steeljobs.

Scope:

• Review of method statement forerection of the job

• Providing consultancy for erectionplan

• Review of shop drawings

• Co-ordination with the designer fordesign review meetings in structuralsteel jobs.

• Co-ordination with the structuralconsultant for problems duringfabrication/erection in structural steeljobs.

Raw material & Consumable checking___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Material identification & MaterialStamping at different stages ofproject.

• Review of Mill TC for raw material &welding consumable & Maintainingtraceability for all incoming material &Consumable TC

• Witness of mechanical test &chemical test for raw material

• Performing / Witnessing UT of rawmaterial.

• NDT of welding for pre-fabricatedsections.

Scope:

• Material identification & MaterialStamping at different stages ofproject.

• Review of Mill TC for raw material &welding consumable & Maintainingtraceability for all incoming material &Consumable TC

• Witness of mechanical test &chemical test for raw material

• Performing / Witnessing UT of rawmaterial.

• NDT of welding for pre-fabricatedsections.

Review of WPS, PQR & WPQ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Review, Witness & Preparation ofdocuments for, Welding Procedure &Performance Qualification (WPS,PQR & WPQ) as per

– ASME– AWS– DIN/EN– ISO– IS

& other international standards

• Operator qualification for weldingautomation operator

Scope:

• Review, Witness & Preparation ofdocuments for, Welding Procedure &Performance Qualification (WPS,PQR & WPQ) as per

– ASME– AWS– DIN/EN– ISO– IS

& other international standards

• Operator qualification for weldingautomation operator

Fit-up & Dimension check___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Checking stamp traceability ondifferent profile of the job.

• Before Welding fit-up inspection asper drawing

• Plum & Straightness checking whileerection welding.

Scope:

• Checking stamp traceability ondifferent profile of the job.

• Before Welding fit-up inspection asper drawing

• Plum & Straightness checking whileerection welding.

Project Monitoring, Inspection & Expediting___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Visual Inspection & NDT (UT, PT, MT & RT)Perform & Witness___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Witness / Performance of,– UT– PT– MP

as per ASME, AWS, EN, etc

• Project based NDT managementoutsourcing

• RT film review

• Boroscopy inspection of pipe weld

Scope:

• Witness / Performance of,– UT– PT– MP

as per ASME, AWS, EN, etc

• Project based NDT managementoutsourcing

• RT film review

• Boroscopy inspection of pipe weld

Hydro / Pneumatic Pressure Test Witness___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Preparing Hydrostatic test procedurefor the application.

• Witnessing Hydro static testing likepressure test, leak test, pneumatictest etc

• Hydrostatic test for,– pressure vessels,– Cross country pipeline– Gas pipelines– Plumbing & fire fighting pipelines,

Scope:

• Preparing Hydrostatic test procedurefor the application.

• Witnessing Hydro static testing likepressure test, leak test, pneumatictest etc

• Hydrostatic test for,– pressure vessels,– Cross country pipeline– Gas pipelines– Plumbing & fire fighting pipelines,

Painting & Coating Inspection___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Preparation of Painting & coatingprocedure

• Surface preparation inspection

• On job painting & coating inspection

• Consultancy in selection of paint forcritical application

Scope:

• Preparation of Painting & coatingprocedure

• Surface preparation inspection

• On job painting & coating inspection

• Consultancy in selection of paint forcritical application

Inspection of Brought out items___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Pre-dispatch inspection of broughtout items for the project

• Brought out item inspectionanywhere in India

Scope:

• Pre-dispatch inspection of broughtout items for the project

• Brought out item inspectionanywhere in India

Pre-dispatch, erection & final Inspection___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Pre-dispatch inspection as perdrawings & specification

• Erection inspection of structural Steelat site

• Final inspection of the job beforerelease note

Scope:

• Pre-dispatch inspection as perdrawings & specification

• Erection inspection of structural Steelat site

• Final inspection of the job beforerelease note

Monitor Heath & Safety at site___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• To monitor health & safety at site

• Checking critical to safety pointsduring erection

• Guiding contractors for safefabrication & erection procedures

Scope:

• To monitor health & safety at site

• Checking critical to safety pointsduring erection

• Guiding contractors for safefabrication & erection procedures

Construction Quality Certification (Optional)___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

OEM - Vendor QA / QC services_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Gap analysis & customised on site training

Welding machine calibration

Shop approval & certification

Weld visual testing & NDT services

Welding procedure & performance qualification

Welding machine calibration certification

Scope:

• Understand the present fabricationpractices at vendors place.Perform gap analysis and designthe customised trainingprogramme to meet OEM qualityrequirement.

• Training & technical support tovendor to improve on fabricationtechnology.

• Hand holding on weak areas ofvendor through technicaloutsourcing services

Scope:

• Understand the present fabricationpractices at vendors place.Perform gap analysis and designthe customised trainingprogramme to meet OEM qualityrequirement.

• Training & technical support tovendor to improve on fabricationtechnology.

• Hand holding on weak areas ofvendor through technicaloutsourcing services

Welding machine calibration_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

Calibration of different types of weldingmachines like,

– Inverter Based Welding Machines– Thyristor Based Welding– Diode Based Welding Machine– Transformer Based Welding

MachinesFor,– SMAW / MMAW /ARC Welding– MIG / CO2 Welding– GTAW / TIG welding– SAW Welding

Calibration can be done as per differentinternational & national standards

Scope:

Calibration of different types of weldingmachines like,

– Inverter Based Welding Machines– Thyristor Based Welding– Diode Based Welding Machine– Transformer Based Welding

MachinesFor,– SMAW / MMAW /ARC Welding– MIG / CO2 Welding– GTAW / TIG welding– SAW Welding

Calibration can be done as per differentinternational & national standards

Training need analysis & customised on site training modules

Welding Machine Calibration Certification

Shop Approval & Certification

WPS, PQR & WPQ_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Welding Procedure• Welder Performance Qualification• Welding operator qualification for

automatic welding

Qualification Code:

– ASME– AWS– DIN / EN / ISO– IS,– AS / NZ– IBR

Scope:

• Welding Procedure• Welder Performance Qualification• Welding operator qualification for

automatic welding

Qualification Code:

– ASME– AWS– DIN / EN / ISO– IS,– AS / NZ– IBR

Welding Machine Calibration Certification

Shop Approval & Certification

Weld visual testing & NDT_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Perform weld visual inspection as perdrawing & approved procedurerequirement to confirm the weldquality to meet required qualityspecification

• Perform NDT testing confirming toapplicable code / standardrequirement and document the NDTresults for records

• Effectively control the weld quality forconsistent flawless weld.

Scope:

• Perform weld visual inspection as perdrawing & approved procedurerequirement to confirm the weldquality to meet required qualityspecification

• Perform NDT testing confirming toapplicable code / standardrequirement and document the NDTresults for records

• Effectively control the weld quality forconsistent flawless weld.

Shop approval & certification_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Scope:

• Shop audit based on OEM qualityprotocol requirement and shopapproval for intended application orspecific job / project

• Consultancy for welding Qualitycertification

• ISO – 3834, Quality requirement offusion welding of metallic material

• ISO – 15085, Welding of railwayvehicles and components

• ISO – 1090, CE Marking

Scope:

• Shop audit based on OEM qualityprotocol requirement and shopapproval for intended application orspecific job / project

• Consultancy for welding Qualitycertification

• ISO – 3834, Quality requirement offusion welding of metallic material

• ISO – 15085, Welding of railwayvehicles and components

• ISO – 1090, CE Marking

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