presentation includes: company introduction product and process capabilities
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FRC Group FRC Group www.frccorp.comwww.frccorp.com
Presentation Includes: Presentation Includes:
• Company introduction
• Product and process capabilities
• Business, engineering and quality overview
December 2011December 2011
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 22
FRC History: 1977 to PresentFRC History: 1977 to PresentFRC History: 1977 to PresentFRC History: 1977 to Present
• Filter Research Corp. (FL): Founded in 1977 by Dr. Ahmed M. Hady Elmahdawy.
• FRC Component Products, Inc. (IA): Founded by Rockwell Collins in 1977; purchased by FRC in April 1993.
• FRC Electrical Industries, Inc. (NJ): Acquired in August 1994.
• FRC Internet Products, LLC (FL): Formed in 2004 to develop, manufacture and license WiFi & WiMAX products.
• El-Sanabel for Industrial Development: Newly constructed facility in 2007 for R&D and manufacturing to support Middle-East & North Africa (MENA) region.
• FRC APAC (Taiwan): R&D wireless development and program management branch. Launched in September 2008
• Zaga Networks (Dubai): Administrative support and program management branch for all our broadband wireless equipment and services. Launched in November 2011
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 33
FRC Group – Global PresenceFRC Group – Global PresenceFRC Group – Global PresenceFRC Group – Global Presence
Salt Lake
EgyptPalm Bay, FLIowa
Gainesville, FL
New Jersey
Jordan
TaiwanDubai
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 44
Organization ProfileOrganization ProfileOrganization ProfileOrganization Profile
• FRC Group:• Ownership Private (HQ in Gainesville, Fl. USA)
• No. of Years in Service: 35 years; since 1977
• No. of Manufacturing Facilities: 8 Factories
• Total Manufacturing Space 1 million Square Feet
• No. of Employees: > 1,000
• Product and Commodity 10,000 part numbers
• Major Industries Served:
• Avionics
• Electro-Mechanical Products and Contracting
• Broadband Equipment & Services
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 55
Antennas Antennas AvionicsBroadband Wireless
BroadBand Equip. – WiMAX & WiFiBroadBand Equip. – WiMAX & WiFiBase StationCustomer Premise Equip (CPE)
Glass-to-Metal Hermetic SealsGlass-to-Metal Hermetic SealsLithium Battery Seals ConnectorsStandard & Custom SealsTerminalsMulti Pin HeadersFeed Thrus
Cable AssembliesCable Assemblies
FAA Certified Repair StationFAA Certified Repair StationAntennasEdge-Lighted Panels
Custom EpoxiesCustom EpoxiesEncapsulantsAdhesivesImpregnatesFire Resistant
PlatingPlatingCopper, Tin, Silver, GoldElectro Solder (Bright Finish)Electroless NickelSulfamate NickelHot Solder Dip
PlasticsPlasticsInjection MoldingCompression MoldingThermoplastic & Thermosets Insert Molding Silicone Rubber Two-Color Molding
Subcontract Assembly & Subcontract Assembly & TestingTesting
FRC Products & ServicesFRC Products & ServicesFRC Products & ServicesFRC Products & Services
Finishing & DecoratingFinishing & DecoratingHot Stamping
Pad Printing
Painting
Plating
Silk-screening
Lighted DisplaysLighted DisplaysButtons
Knobs and Dials
Edge-Lighted Panels
Keypads
Keyboard
Lighted Switches
MachiningMachiningPlastics
Metal
MagneticsMagneticsCoils
RF, LC, Audio Filters
High Voltage Transformers
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 66
Customers & PartnersCustomers & PartnersCustomers & PartnersCustomers & Partners
OEM Customers & Partners -- Partial List:
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 77
Presentation Includes: Presentation Includes: (Continue) (Continue)
• Company introduction
• Product and process capabilities
• Business, engineering and quality overview
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 88
Broadband EquipmentBroadband EquipmentBroadband EquipmentBroadband Equipment
Distribution Equipment:Distribution Equipment:
Platform • Multi-Sector-Control Access Units; AB-CAU-GGGA/AAAA /NNNN• Four sectors based system and radios for client access• Radio for meshing or backhaul connection station• Best-in-class link budget for superior RF propagation• Rugged and weatherized for extreme outdoor conditions
Flexible Solutions • Products boast a variety of frequency band selections.• Standard support 2.4 GHz and 5.8 GHz operating frequencies.
Lower Cost Service Deployment• Cost effective Market Entry• 360 degree coverage with three miles radius• Quick installation • Small and compact packaging
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 99
Broadband EquipmentBroadband EquipmentBroadband EquipmentBroadband EquipmentWiMAX Base Stations:WiMAX Base Stations:
Platform • Fully compliant with IEEE 802.16e-2005, mobile Wave 2 certification• Duplex mode - TDD• 5 MHz / 7 MHz /10 MHz channel bandwidth• Radio output power: 28 dBm (at 64QAM, 10 and 7MHz channels)• Data rate: DL: 22Mbps (64QAM 5/6 SISO)/26Mbps (64QAM 5/6 MIMO), UL: 4.7Mbps (64QAM 5/6)• IP67 compliant
Flexible Solutions • Outdoor and compact solutions • Can support 2 GHz, 3 GHz and 5 GHz operating frequency• Support standard R6 and ASN Gateway• Rugged and weatherized for extreme outdoor conditions
Lower Cost Service Deployment• Cost effective market entry base stations • 120 degree sector coverage with a minimum of one mile radius • Quick and efficient installation
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1010
Broadband EquipmentBroadband EquipmentBroadband EquipmentBroadband Equipment
WiMAX Customer Premise Equipment:WiMAX Customer Premise Equipment:Platform • Fully compliant with 802.16e mobility, Wave 2 certification• Duplex mode - TDD• 5 MHz / 7 MHz /10 MHz channel bandwidth• Radio output power: 24 dBm (at 64QAM, 10 and &MHz Channels)• IP67 compliant• Fully compliant with 802.3af Power over Ethernet
Flexible Solutions • Both indoor, outdoor and USB dongle solutions • Products boast a variety of frequency band selections• Can support 2 GHz, 3 GHz and 5 GHz operating frequency• Built-in antenna• Rugged and weatherized for extreme outdoor conditions
Lower Cost Service Deployment• Quick installation• Small and compact packaging
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1111
Broadband & WiMAX ProductsBroadband & WiMAX ProductsBroadband & WiMAX ProductsBroadband & WiMAX Products
Base Station CAU BackhaulCAU Distribution
Indoor CPE Outdoor CPE USB Dongle IAD CPE
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1212
Broadband AntennasBroadband AntennasBroadband AntennasBroadband Antennas
• Stub Loaded Helix (SLH) Antenna: From 1.8 to 5.8 GHz range
• Range of Gain 10 – 14 dB
• Highly reliable antenna
• Highly diversified applications – WIFI, WiMAX, PCS, Air
Ground unmanned vehicle and underwater transmission
• Small profile and compact antenna
• World Wide Patent – e.g. US, Canada, EU, China, Taiwan,
Australia, Japan, India, Brazil, South Korea, Mexico & more
• Global Customer Base – Currently used in over 15 different
countries and 5 continents.
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1313
Wireless Distribution SystemWireless Distribution System
TYPICAL TOWER CONFIGURATION
Layer 1: MicrowaveA-A ConnectivityA-B Connectivity
Layer 3: WiMAXLast Mile
Layer 2: CAUB-C Connectivity
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1414
Wireless Distribution SystemWireless Distribution System
Legacy 802.16 e for last mile
WiMAX Deployment Scenario
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1515
Avionics AntennasAvionics AntennasAvionics AntennasAvionics Antennas
• Navigation• ADF• VOR• TACAN
• Glideslope • L-Band Transponder (DME)
• Communications• VHF & UHF
• Marker Beacon• GPS and SatCom
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1616
SatCom AntennaSatCom AntennaSatCom AntennaSatCom Antenna
• FRC is working with a leading provider of global airborne telecommunications.
• FRC designed and developed this antenna to supports our phone systems for corporate, commercial and military aircraft.
• Continuous coverage from 1565 MHz to 1626.5 MHz
• Horizontally Polarized Omni-Directional Antenna
• Air and ground service
• FRC owns patent on this product # US 7,006,051B2
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1717
• Solder / ESD Certification• SMT Line• MRP II• Detailed Work Instructions
AssemblyAssemblyProcess CapabilitiesProcess CapabilitiesProcess CapabilitiesProcess Capabilities
Chemicals are pre-measured and pre-packaged for consistency
In-house Ph. D. chemist for custom formulations
FoamingFoaming
Antenna DivisionAntenna Division
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1818
• Fuselage Simulators• Anechoic Chambers• Shielded Screen Rooms• Test Equipments
Antenna DivisionAntenna DivisionAntenna DivisionAntenna Division
Process CapabilitiesProcess CapabilitiesProcess CapabilitiesProcess Capabilities
Electrical Electrical TestTest
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 1919
Magnetic Division Magnetic Division Magnetic Division Magnetic Division
Product Classification:Product Classification:
• High Voltage Transformers• RF/IF Transformers and Chokes• Power Transformers and Chokes• GPS Transformers and Chokes• Inductors
• Toroids• Pot cores• Balun cores• Air Winds
• Filters• Low Band/Hi Pass• Low Frequency/High Frequency• DC up to 2 GHz
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2020
Magnetic DivisionMagnetic DivisionMagnetic DivisionMagnetic Division
WindingsWindings• RF Air Wound Inductors• Pi-Winding• Progressive Windings• Toroids
Encapsulation:Encapsulation:• RF Varnish Coatings• High Vacuum Impregnation• Custom Formulations
Process CapabilitiesProcess CapabilitiesProcess CapabilitiesProcess Capabilities
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2121
Magnetic DivisionMagnetic DivisionMagnetic DivisionMagnetic Division
Air Winding:Air Winding:• Hand and Machine Winding• SIPRO - High Volume• Free form/coil forms• 10 - 28 AWG wire
Bobbin Winding:Bobbin Winding:• Fully programmable winding equipment• 14-56 AWG wire• Sizes from .125” to 3.0” • PI winding and progressive winding
Process CapabilitiesProcess CapabilitiesProcess CapabilitiesProcess Capabilities
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2222
Magnetic DivisionMagnetic Division Magnetic DivisionMagnetic Division
Encapsulation/Potting:Encapsulation/Potting:• RF Varnish Coatings• High Vacuum Impregnation & Encapsulation• Automated Potting • Custom Formulations
Toroid Winding:Toroid Winding:• Hand and Machine Winding• Single layer, multilayer, multi-element, segment and bank• Sizes from .125” to 3.0” • 8 - 50 AWG wire• Single, twisted and multifilar wires
Process CapabilitiesProcess CapabilitiesProcess CapabilitiesProcess Capabilities
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2323
• Thermoplastics• Thermosets• Fiberglass Lay-Up• Insert Molding• Over-Molding• Silicone Molding• Structural Foaming
Plastics DivisionPlastics DivisionPlastics DivisionPlastics Division
Injection MoldingInjection Molding
Transfer MoldingTransfer Molding
50 – 500 Ton Process Capabilities50 – 500 Ton Process Capabilities50 – 500 Ton Process Capabilities50 – 500 Ton Process Capabilities
State-of-the Art Electric Technology Molding Presses
State-of-the Art Electric Technology Molding Presses
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2424
Injection MoldingABSAcetalAcrylicAlkyd (Thermoset)Diallyl Phthalate (Thermoset)Polyamide (Nylon)PolycarbonateThermoplastic PolyesterPPO (Noryl)PPS (Ryton)PBT (Valox)Ultem (Polyetherimide)
We process the listed materials with various fillers, lubricants and other additives to enhance the material properties to meet the customer’s requirements.
Compression MoldingGlass Impregnated StyrenePhenolicsGlass Fiber Filled PolyesterDiallyl Phthalate
Bench MoldingRTVEpoxiesAdipreneHysolsScotchcastSilicones
Plastics DivisionPlastics DivisionPlastics DivisionPlastics Division
Plastics Materials & ExpertisePlastics Materials & ExpertisePlastics Materials & ExpertisePlastics Materials & Expertise
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2525
Lighted Displays DivisionLighted Displays DivisionLighted Displays DivisionLighted Displays Division
• Panels Knobs
• Pushbuttons Dials
• Keyboards Keypads
• Lighted switches
MIL-P-7788 Compliant
MIL-L-85762A
NVIS
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2626
Lighted Displays DivisionLighted Displays DivisionLighted Displays DivisionLighted Displays Division
Product Features:Product Features:
• MIL-P-7788 panel types III, IV, V and VI
• Night vision compliant per MIL-L-85762A
• EL, LED and Incandescent backlighting
• Variety of backlighting colors available
• Area lighting or individually lit keys
•Sunlight-readability, front relampability, split legends and spot indicators
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2727
Lighted Displays DivisionLighted Displays DivisionLighted Displays DivisionLighted Displays Division
Product Features: (cont.)Product Features: (cont.)
• Aluminum or plastic front panel
• Momentary or rotary switching
• EMI/RFI shielding
• Full photometric capabilities
•MIL-Spec environmental performance
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2828
Lighted Displays DivisionLighted Displays DivisionLighted Displays DivisionLighted Displays Division
Product Features: Lighted SwitchesProduct Features: Lighted Switches
• MIL-S-22885
• Improved switching technology
• Full range of lighting available
• Dead-front legend face or sunlight readable
• Easy access for installation & maintenance: front relampability
• Light weight: use of engineering plastic resins
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 2929
Connectors DivisionConnectors DivisionConnectors DivisionConnectors Division
Partial Products Listing:
• Hermetically-Sealed Strain-Free Terminals
• Hermetically-Sealed Compression-Type End Seals
• Compression-Type Beveled End Seals
• Compression-Type Threaded End Seals
• Compression-Type Multi-Lead Headers
• Octal Type Plug-In Connectors
• Vibrator Special Type Plug-In Connectors
• Opto-Electronic Bases and Windows
• Battery Covers
• Custom-Sealed Components & Custom Sealing
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3030
Connectors DivisionConnectors DivisionConnectors DivisionConnectors Division
“FRC Electrical Industries, the pioneer of the glass-to-metal seal industry, developed the first compression sealed termination which quickly became the standard of the electronic industry.”
“FRC Electrical Industries, the pioneer of the glass-to-metal seal industry, developed the first compression sealed termination which quickly became the standard of the electronic industry.”
Top:Top: All plating is done on-site in our full- All plating is done on-site in our full-service, state-of-the-art plating facility.service, state-of-the-art plating facility.
Left:Left: Our new manufacturing plant includes Our new manufacturing plant includes high--efficiency equipment, ultra-modern high--efficiency equipment, ultra-modern processes and a fully equipped quality control processes and a fully equipped quality control and testing department.and testing department.
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3131
• CNC Machining Centers
• CNC Lathes
• EDM - Conventional & Wire
• Tool & Die
• Jig & Fixture
• Ultrasonic Welding
CompleteComplete CompleteComplete
Machining Machining Machining Machining
CapabilitiesCapabilities CapabilitiesCapabilities
Vertically Integrated CompanyVertically Integrated CompanyVertically Integrated CompanyVertically Integrated Company
Secondary Operation Secondary Operation CapabilitiesCapabilities
Secondary Operation Secondary Operation CapabilitiesCapabilities
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3232
• Resistivity Coating
• Grade A Finishes
• Environmental Compliance
• Precision Silk-screening
• Pad Printing
• Hot Stamping
CompleteComplete CompleteComplete
PaintingPainting PaintingPainting
CapabilitiesCapabilitiesCapabilitiesCapabilities
Vertically Integrated CompanyVertically Integrated CompanyVertically Integrated CompanyVertically Integrated Company
Secondary Operation Secondary Operation CapabilitiesCapabilities
Secondary Operation Secondary Operation CapabilitiesCapabilities
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3333
• UnigraphicsUnigraphics
• SDRC / IDEASSDRC / IDEAS
• Pro-EPro-E
• AutoCADAutoCAD
• CNC ProgrammingCNC Programming
Engineering ServicesEngineering ServicesEngineering ServicesEngineering Services
• Electrical Engineers
• Mechanical Engineers
• Industrial Engineers
• Chemical Engineers
• Tooling Engineers
• Engineering Functions:
• Design
• Manufacturing
• Process Improvement
• Quality
• New Projects
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3434
Quality Standards Quality Standards Quality Standards Quality Standards • Mil-Q-9858
• Mil-Std-45662
• Mil-Std-105
• AQS
• Statistical Process Control
• ISO-9001-2008 Certified*
• AS-9100 Certified*
• FAA & EASA Certified Facilities
• FAA Repair Station: FR7R342J
• FAA Certified Repairmen
* Certified companies: FRC Component Products, Inc., Filter Research Corporation and Chemical Technology, Inc.
FRC Group – Confidential & ProprietaryFRC Group – Confidential & Proprietary Page Page 3535
FRC Group -- Key StrengthsFRC Group -- Key StrengthsFRC Group -- Key StrengthsFRC Group -- Key Strengths
• Vertical Integration: In-House Capabilities
• Tooling: Molds, Jigs and Fixtures
• Full Plastic Molding
• Full Machining Centers
• Paints, Chemical Epoxies and Varnishes
• Product and Process Diversity/Expertise
• Large Design and Mfg. Engineering Resources• Turn-Key Electronic Assembly Solution With Value-Added Operations • Design and Development prototypes with Quick Turn-around Qualification
• Dedicated and Focal Program Manager (PM)
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