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REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Power Performance Drill Upgrades
TorqReg™
Digital Drives Upgrade
ARDVARC™
Advanced Rotary Drill Vector Automated
Radio Control
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
ARDVARC CONCEPT
1. Create an Automated drill system that would allow the mine operator to train new personnel in a very short time and make them 80-95% as effective as their best operators.
2. Create an Automated drill system that would allow machine operation in hazardous environments that would normally prevent personnel from entering.
3. Create an Automated drill system than reduces the human variance in the drilling process.
4. Create an Automated drill system that could be deployed on EVERY make/model of drill produced.
5. Create an Automated drill system that utilized off the shelf hardware for worldwide parts support.
6. Create an Automated drill system that learns as we learn.7. Create an Automated drill system that tells us what is wrong and how to fix it.8. Create an Automated drill system that monitors KPI’s and reports them at nearly
live intervals9. Create an Automated drill system that can be monitored LIVE via internet
browser
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Power Performance Drill Upgrades
TorqReg™
Digital Drives Upgrade
ARDVARC™
Advanced Rotary Drill Vector Automated Radio Control
The first step to our Power Performance Drill package is upgrading the drives to give you unparalleled speed control.
The second step is to upgrade to our Industry Proven ARDVARC system. With several cumulative modules to build upon, you can start small and add functionality as you require.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
TorqReg™ Power Performance Drill Upgrades
• Replaced older drives with new off the shelf Siemens Digital DC Drives utilizing torque regulation for optimum speed control in the Hoist and Pulldown modes.
• Achieves a level of control that was not avaiable with older systems.
• While the machine is in the Hoist mode - be it low hoist or hight hoist - the drive acts as a Speed Control System.
• When the machine is placed in the Pulldown mode, the drive then switches to a Torque Control System where the operator selects how much torque - or down pressure - he wishes to apply.
Digital Drives Upgrade
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Advanced
Rotary
Drill
Vector
Automated
Radio
Control
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
ARDVARC™ INSTALLED BASE
ATLAS COPCO PIT VIPER 351ATLAS COPCO PIT VIPER 271BUCYRUS ERIE 49RII/IIISANDVIK D90K
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Implemented in cumulative stages or all at once:
– Level 1 - One-Touch Drill Control– Level 2 - Data Collection Server– Level 3 - GPS-Locator– Total - Auto-Propel Semi-Autonomous Control
• All of our ARDVARC modules use off the shelf hardware and a “no black box” philosophy. – This keeps the system open to allow the
implementation of 3rd party enhancements in the future.
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• ARDVARC systems are simple enough to allow an operator with minimal training to use the system.
• ARDVARC makes the machine “smart” with respect to ground conditions when drilling.
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Press one button and the drill does the rest.
• Uses open off the shelf hardware– New A-B ControlLogix™ PLC– Profibus Communications to the Drives– Fan-less Industrialized PC– 15” Daylight readable touch screen for
Operator Interface– Ethernet communications for machine control
and interface to future networks
Level 1 -One-Touch Drill Control
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 1 - One-Touch Drill Control
ARDVARC™ Power Performance Drill Upgrades
ONE TOUCH DRILL CONTROL ON PUSHBUTTON
START MACHINE AUTO LEVEL
(TYPICAL TIME <35 SECONDS)
AUTO FIND GROUND ELEVATION (TYPICAL ERROR <9 INCHES)
PRE-DRILL WATER INJECT (DONE TO KEEP DUST DOWN PRIOR TO
DRILL PROCESS)
COLLAR THE HOLE TO PRE-DETERMINED HOLE
DEPTH
DRILL THE HOLE TO PRE-DETERMINED
ELEVATION
RETRACT THE BIT
MACHINE IN SPEED CONTROL MODE DURING COLLARING SEQUENCE
RETRACT THE JACKS
GROUND DETECTED
RECORD KPI DATA
MACHINE READY TO PROPEL
MACHINE IN TORQUE CONTROL, SENSORLESS
VIBRATION CONTROL, RMS CURRENT CONTROL
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Operator only needs to propel the machine from hole to hole.
• More consistent holes – depth and time to drill.• Better control of machine drilling characteristics.• Maintenance gains due to consistent control of
the machine.• Less training required to get an operator as
proficient as your best operator.– The ARDVARC system is repeatable over and over again.– 100% focus on the drill operation through automation for
machine consistency
Level 1 - One-Touch Drill Control
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 1 - One-Touch Drill Control – Main Screen
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
MACHINE HEALTH
Active Machine Status screen changes colors from green to yellow to red on all key machine systems to indicate status of each system. Green indicates no problems, yellow indicates warnings are present and red indicates an active system fault.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
MACHINE HEALTH
Active fault screen displays help text when
needed on active faults to assist in troubleshooting
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
MACHINE HEALTH
Machine fault history displays the same help text, simply
touch the fault and read the
text!
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
MACHINE HEALTH
Smart machine help text assists
operators and maintenance
personnel with machine
operations.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Data is collected in a SQL Server Database• Data is transmitted via a wireless Ethernet
network to a central data server.• Data collected:
– Hole Data – recorded at one foot intervals during the cycle– Hole-by-Hole Data – recorded at the end of each drill cycle– Shift Data – recorded at the end of each shift
• Drill statistics by machine and by operator kept on a central server. (Operator and machine KPI)
• Remote monitoring of operator screens.
Level 2 - Data Collection Server
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 2 - Data Collection Server – Hole Data
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 2 - Data Collection Server – Hole-by-Hole Data
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 2 - Data Collection Server – Hole-by-Hole Data (cont.)
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 2 - Data Collection Server – Shift Data
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Eliminates manual marking of holes.• Uses a mine duty network for high
precision GPS location.• Drill Hole patterns are downloaded to
the drill from the remote office server via the wireless Ethernet network.– Engineers develop drill patterns in
AutoCAD and download them as mine coordinates directly into the drill(s).
Level 3 - GPS-Locator
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Level 3 - GPS-Locator
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• Operators manually propel to the location and the hole target shows on their Operator Interface.– The One-Touch button
is used to drill automatically once there.
Level 3 - GPS-Locator
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
• With GPS coordinates downloaded, the operator simply selects the hole drilling sequence and pushes one button to start the cycle.
• The machine automatically propels itself to the next hole, targets the hole with great accuracy, levels, waters, collars, drills, raises the bit and jacks and readies itself for the next move.
• The operator again pushes one button to give permission to the machine to automatically start the cycle again. (for safety)
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
Operator chooses targeting
sequence for holes
Zoom in to change the scale
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
Operator interface shows the sequence of holes as they are
being drilled
One Button for permission to
move as a safety precaution
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
With the drill in propel, the
system shows the operator the
target
Location of the machine is always
updated
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
As the target nears, the system zooms in to show the operator the
hole number
Remember, all the operator is doing is monitoring, all this
is happening
AUTOMATICALLY!
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Total Solution- Auto-Propel Semi-Autonomous Control
ARDVARC™ Power Performance Drill Upgrades
The target is achieved and
now the machine will drill the hole
automatically
When completed, the system will ask for permission to advance to the
next hole
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
VARIANCE REDUCTION
1. AUTO DRILL FEATURE ENSURES CLEAN, HIGH QUALITY HOLE IN 90% OF DRILLING CONDITIONS.
2. DRILL TO AN END OF HOLE ELEVATION INSTEAD OF AN END OF HOLE DEPTH!!!
3. AUTO LEVEL FEATURE ENSURES BOTTOM OF HOLE COORDINATES ACCURATE TO WITHIN 10 INCHES OF TOP OF HOLE COORDINATES.
4. AUTO DRILL SYSTEM MONITORS EVERY SIGNAL ON THE MACHINE AT 4 MS INTERVALS TO KEEP THE MACHINE OPERATING AT OPTIMAL SETPOINTS.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
VARIANCE REDUCTION
0 20 30 40 50 60 70 80 90
Auto
Manual
0
2
4
6
8
10
12
14
16
18
Seconds
Frequency
AutoManual
0 20 30 40 50 60 70 80 90
Auto
Manual
0
2
4
6
8
10
12
14
16
18
Seconds
Frequency
AutoManual
Faster Propel between holes coupled with
faster and more accurate drill times equals
increased production and lower operating
costs!
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
VARIANCE REDUCTION
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25
AutoManual
0
5
10
15
20
25
30
35
Feet
Frequency
AutoManual
Since the data collection system keeps all KPIs, manual and automatic, we can compile these performance statistics
Greater accuracy more often for consistency and repeatability.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
TEST RESULTS OF ARDVARC
Manual Mode Auto Mode Difference
Leveling Time 0.73 0.56 0.17 minutes
Collaring Time 6.41 3.92 2.49 minutes
Drill Time 25.70 21.99 3.71 minutes
Retract Time 2.81 2.73 0.18 minutes
Propel Time 1.16 0.88 0.28 minutes
Total Time 36.81 30.08 6.73 minutes
Increase Productivity 22.4%
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
TRAINING REDUCTION
OPERATOR NEEDS TO KNOW HOW TO MOVE THE DRILL FROM HOLE TO HOLE, THEN PUSH THE ONE TOUCH DRILL CONTROL START BUTTON………………OR:
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
TRAINING REDUCTION
……………….GO WITH THE FULLY AUTOMATED VERSION OF ARDVARC AND TEACH YOUR OPERATORS TO PROGRAM IN THE PATTERN.
OPERATORS ARE USING THE AUTOMATED DRILL FEATURES OVER 85% OF THE TIME INSTEAD OF USING THE MANUAL
CONTROLS.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
TRAINING REDUCTION
HOW DOES THIS EFFECT THE DRILLING PROCESS?1.END OF HOLE ELEVATION IS ACCURATE TO WITHIN THE RESOLUTION OF THE HEAD POSITION DEVICE.
1. BE MACHINES ARE +/- 3 INCHES2. IR/ATLAS COPCO MACHINES ARE +/-.01 INCHES
MACHINE LEVEL ACCUARACY TO WITHIN .25 DEGREES IN LESS THAN 45 SECONDS WHICH EQUALS LESS THAN A 6 INCH ERROR AT THE BOTTOM OF A 50 FOOT HOLE.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Autonomous Enabled ???
• What is Autonomous??- Remote control – someone driving a drill from another
location.
-Full Autonomy – Drills and entire pattern on the bench and can drive to the maintenance shed if needed.
-Something in between?
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Other Considerations
• It is more that just a control system, it is a mine methodology
- How will you control the bench?
- How do you do collision avoidance?
- Is your maintenance program adequate? You can’t have failed sensors temporarily
bypassed.
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
SAFETY ASPECTS
•Because of Automated Features, personnel can be placed in a safe location
•More than one machine can be monitored via wireless Ethernet by only one person
•Machines can be operated in Manual Mode remotely using any Ethernet radio
•Machines constantly monitor forces on the mechanical components to keep the machine running within manufacturing specifications
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
Power Performance Drill Upgrades
THE most advanced Drill Automation System on the market!
Any Questions?
TorqReg™
Digital Drives UpgradeARDVARC™
Advanced Rotary Drill Vector Automated
Radio Control
REPAIR • ENGINEERING • FIELD SERVICE • PREDICTIVE MAINTENANCE • CUSTOM MOTOR MANUFACTURING • MOTOR SALES • SYSTEM INTEGRATION
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