plumbers installation instructions for vitreous china luna …€¦ · the luna square cleanflush...
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Foamseal
Wingedfixing bolt
Seal
Cistern
Pan Capturednut toggle
D82 Concealed BracketFixing Centre
185
190
280
140 recommended range 60 – 205mmwith Uni-Orbital® supplied
(up to 50mm sideways adjustment)
Pan outlet
Pan footlevel
Finished Wall
Pan footlevel
100mm PVC DWVsoil pipe
“A” Recommended set-outdimension 140mm
Set-out range60mm - 205mm
Pan seal
Uni-Orbital® connectorcan be positionedanywhere in shaded area in a 50mm arc
50
205
60
Wasteoutlet
10m
m b
edde
d po
sitio
n5m
m s
ilicon
e
Level pan when bedding
Push pan onto Uni-Orbital® connector
185
140m
m R
ecom
men
ded
Ran
ge 6
0mm
- 2
05m
m
395
Pan
hei
ght
Push pan onto connector
10 m
m b
edde
d po
sitio
n5m
m s
ilicon
e
Level pan when bedding
185
395
Pan
hei
ght
230
Fig. 8
Bracket Fixing Detail
Cap
Fixinghead
Pan foot
SiliconebeddingThreaded stud
D82 Concealedfixing bracket
Plastic sleeve
Fig. 7
Fixing Hole Cover Detail for Bedding Installations
BlankingCap
Pan Foot
Fig. 6
Bottom Inlet Cistern Fixing
Inlet Valve
Flexible hose
Flexible hose
Cistern
100
Mark centre line of pan on wall. This can be offset by up to 50mm from the soile pipe, as detailed in Fig. 2.
Important:Pan foot level
190Pan outlet
PLUMBERS INSTALLATION INSTRUCTIONSFor Vitreous China Luna Square Cleanflush
Wall Faced Close Coupled Toilet PanPLEASE READ CAREFULLY BEFORE INSTALLATION
Relieve bed around pan connector
Finished Wall
185
230Fixed installation
dimension for all set-outs
From
pan
foot
leve
l
ImportantPan footlevel
Det
erm
ine
cutti
nghe
ight
All measurements are subject to accepted manufacturing tolerances.To ensure accuracy please check actual product dimensions before drilling for installation.The manufacturer reserves the right to change specifications at any time without giving prior notification.This product should be installed by a qualified plumber. Local authority, Water Board, and Building Regulations may apply to the installation of this product, and you should consult the appropriate bodies on these requirements.
ROUGHING IN:
The Luna Square Cleanflush pan is universal for both ‘S’ and ‘P’-Trap installations as detailed. The recommended set-out for ‘S’-Trap installations is 140mm from the finished wall with set-out flexibility for existing soil pipe positions ranging from 60mm to 205mm and 50mm sideways adjustment with the Uni-Orbital® connector supplied, as detailed in Fig. 2.
IMPORTANT - FOR BOTTOM INLET, BEFORE INSTALLING PAN, FEED FLEXIBLE HOSE THROUGH SIDE OF PAN AND UP TO ENABLE EASY CONNECTION TO CISTERN INLET VALVE (REFER TO FIG. 6.)
‘S’- TRAP CONNECTOR FIXING PROCEDURE
1- Mark centre line of the pan on finished wall, as detailed in Fig. 1. This is to be used as a guide when connecting the pan. The centre line can be offset by up to 50mm from the soil pipe, as detailed in Fig. 2.
2- Determine set-out "A" of existing pan connector, as detailed in Fig. 2. Set-out range 60mm - 205mm. Recommended set-out 140mm, as detailed in Fig. 3. For ‘P’ trap installation see Fig. 5. 3- For installation of the Uni-Orbital® connector, reference must be made to the instructions supplied with the connector.
4- Prepare for pan fixing method (either bedding or bracket installation) as detailed below.
PAN FIXING PROCEDURE
Pan bedding:
1- Remove an area of tiles which are within the internal area covered by the foot of the pan to expose the sub floor and provide a bondage key for the bedding mixture.
2- Ensure that the bedding area is clean and free of building material.
3- Locate blanking cap (supplied) into pan fixing holes as detailed in Fig. 7.
4- Prepare bedding sand cement mixture 3:1 to depth of 60mm as detailed in Fig. 3. Note: Do not fill the foot of the pan with bedding mix or include lime or fast drying cement into the mix, these may cause cracking in the foot of the pan.
5- Position and push pan into Uni-Orbital® connector using the marked centre line on the wall as a guide and level pan into bedding mixture, so that the back of the foot of the pan is approximately 10mm above the finished floor as detailed in Fig. 4. It is recommended that wedges are used to support the foot of the pan during the positioning.
6- Locate the cistern on to the pan and check that the cistern is level (side to side) and aligned with the tiling edges. Adjust pan position if necessary. Allow bedding mixture to set for at least 24 hours prior to use.
Bracket fixing:
1- Position and push pan into Uni-Orbital® connector using the marked centre line on the wall as a guide and locate the cistern onto the pan, checking that the cistern aligns with the finished wall. Adjust pan position if necessary. Remove the cistern and pan.
2- Locate the D82 Concealed Fixing brackets into position on centre line of pan 280mm from the finished wall and mark bracket fixing hole centres on finished floor.
3- Drill two holes in the marked positions on the floor. The hole diameter is dependent on the type of fixing system and floor finish.
4- Secure Brackets to finished floor.
5- Ensure that the area around the floor is clean and free from building material.
6- Run a bead of acetic cured silicone sealant at a height of 8mm approximately fully around the foot of the pan which contacts the floor. Use Wedges around the foot base (if required) so that the maximum height of silicone sealant is not greater that 5mm on completion on bedding.
7- Connect pan to connector and locate plastic fixing sleeve into holes in the pan. Fit screw into the bracket and tighten to bed pan to floor while ensuring level, as detailed in Fig. 8. IMPORTANT-DO NOT OVER TIGHTEN, AS THIS MAY CRACK THE PAN FOOT. Snap on plastic cap, as detailed in Fig. 8.
8- Provide support under the pan foot so that it is maintained in the levelled position while the silicone sealant sets. Remove any excess sealant to provide a neat joint between the pan and the floor. Allow at least 24 hours for the bedding sealant to set before use.
IMPORTANTTO ACHIEVE A SATISFACTORY 4.5/3LFLUSH PERFORMANCE AND A 4 STARWATER EFFICIENCY RATING THE CISTERNMUST BE MATCHED WITH A COMPATIBLECAROMA SMARTFLUSH 4.5/3L TOILET PAN.
Fig. 9
Fig. 4 Fig. 5
Preparation For Bedding
Fig. 1 Fig. 2 Fig. 3
Pan Connection Pan Uni-Orbital® Connector Set-Out Dimension 'A'
‘S’ Trap Bedding Installation ‘P’ Trap Bedding Installation
140mm Recommended*
*
Issue No: 2Date of Issue: 01/12/17Fig. 10
D82 Concealed Fixing Brackets
Bed height60mm
Cap
Plastic Sleeve
ConcealedFixing Bracket
1/2” B.S.P.Nipple
Finishedwall
Important22mm
projection from wall
735
Cen
tre
of b
ack
inle
t con
nect
ion
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