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Cheil Industries Inc.
StaroyWeather Resistant
PC/ASA Alloy
Staroy Weather Resistant PC/ASA Alloy
Application Development CenterCheil Industries Inc. 22
Staroy Weather Resistant PC/ASA Alloy
Introduction to staroy PC/ASA
What is PC/ASA ?What is PC/ASA ?
PC/ASAWeather ResistanceWeather Resistance
Heat ResistanceHeat ResistanceHigh ImpactHigh ImpactHigh FlowHigh Flow
PolycarbonatePolycarbonate
High ImpactHigh ImpactHigh HeatHigh HeatResistanceResistance
Low FlowLow FlowWeatherWeather
ResistanceResistance
ASAASA
High FlowHigh FlowWeatherWeather
ResistanceResistance
Low ImpactLow ImpactLow HeatLow Heat
ResistanceResistance
Application Development CenterCheil Industries Inc. 33
Staroy Weather Resistant PC/ASA Alloy
Excellent Weather Resistance
Enhanced Physical Properties at Weldlines
High Impact Strength at Low Temperature
Good Falling Dart Impact Resistance
Excellent Fluidity in Injection
Well-balance Physical Properties
Low Gloss (WR-7250, WR-7250H)
Features of staroy PC/ASA
PC/ASA should have…PC/ASA should have…
Application Development CenterCheil Industries Inc. 44
Staroy Weather Resistant PC/ASA Alloy
Internal viewSample mounting deviceLocated on the left side
External view
Weather Resistance
Weather-O-MeterWeather-O-Meter
Application Development CenterCheil Industries Inc. 55
Staroy Weather Resistant PC/ASA Alloy
☞ Test Method : SAE J 1960 (after 1,000hr exposure)
☞ The staroy PC/ASA WR-7000 shows excellent weather resistance
compared with general PC/ABS.
Weather Resistance
Excellent Weather ResistanceExcellent Weather Resistance
0
1
2
Degree ofDiscoloration
WR-7000Black
Grade G1Black
PC/ABSBlack
Weather Resistance of PC/ASA
Application Development CenterCheil Industries Inc. 66
Staroy Weather Resistant PC/ASA Alloy
The staroy PC/ASA WR-7000 shows enhanced properties at weldline (neatline) compared with competitor’s PC/ASA grades.
Impact at Weldline
5,000
5,500
6,000
6,500
7,000
WR-7000Black
Grade G1Black
Grade G2Black
TS at Weldline (psi)
0.0
0.5
1.0
1.5
2.0
WR-7000Black
Grade G1Black
Grade G2Black
Izod Impact at Weldline (ft-lbf/in)
Enhanced Properties at Weldlines
Impact and Tensile StrengthImpact and Tensile Strength
TS at Weldline
Application Development CenterCheil Industries Inc. 77
Staroy Weather Resistant PC/ASA Alloy
The staroy PC/ASA WR-7000 shows better impact resistance at low temperature conditions than competitor’s ASA grades.
Low Temp. Impact (ft-lbf/in)
0.0
1.0
2.0
3.0
4.0
-50 -40 -30 -20 -10 0
Temp. (deg.C)
WR-7000 BlackGrade G1 BlackGrade G2 Black
Low Temperature Impact Strength
High Impact Strength at Low Temp.High Impact Strength at Low Temp.
Application Development CenterCheil Industries Inc. 88
Staroy Weather Resistant PC/ASA Alloy
fallingdart
specimen
Specimen and conditionsSpecimen and conditions
Size: 100 mm X 100 mm X 3.2 mm Weight of dart: 11.3 kg Height of falling dart: 1.4 m Test temperature: Room Temp.
Size: 100 mm X 100 mm X 3.2 mm Weight of dart: 11.3 kg Height of falling dart: 1.4 m Test temperature: Room Temp.
Test apparatusTest apparatus
Falling Dart Impact Test
What is FDI test ?What is FDI test ?
Application Development CenterCheil Industries Inc. 99
Staroy Weather Resistant PC/ASA Alloy
FDI is almost the same test method as multiaxial test. The staroy PC/ASA WR-7000 shows very ductile properties.
Falling Dart Impact Test
High FDI StrengthHigh FDI Strength
0
20
40
60
WR-7000Black
Grade G1Black
ASA
Falling Dart Impact (J)
Application Development CenterCheil Industries Inc. 1010
Staroy Weather Resistant PC/ASA Alloy
The staroy PC/ASA WR-7000 shows lower viscosity than competitor’s PC/ASA grade in the injection molding range.
Viscosity with Shear Rate at 230 deg.C
0
500
1000
1500
2000
0 500 1000 1500 2000
Shear Rate (1/sec)
Vis
cosi
ty (
Pa-
s)
Grade G1Grade G2WR-7000
Rheological Property
Viscosity with Shear RateViscosity with Shear Rate
Application Development CenterCheil Industries Inc. 1111
Staroy Weather Resistant PC/ASA Alloy
The staroy PC/ASA WR-7000 shows enhanced physical property balance.
Physical Properties Balance of WR-7000
0
100Izod (0.125")
MI (250'C/10kg)HDT(264psi)
WR-7000Grade G1Grade G2
Physical Properties
Well-balance Physical PropertiesWell-balance Physical Properties
Application Development CenterCheil Industries Inc. 1212
Staroy Weather Resistant PC/ASA Alloy
210 ~ 230 OC
240 ~250 OC
230 ~ 250 OC
Cylinder Temp. :Cylinder Temp. : Screw Rotating Speed : 4Screw Rotating Speed : 40 ~ 80rpm
Nozzle Temp. : 240 Nozzle Temp. : 240 ~ 250 OC
30 ~ 80rpm
Back Pressure : 10~20 kgf/cm2Back Pressure : 10~20 kgf/cm2
Drying:80~100 Drying:80~100 OOC, 2~4hrsC, 2~4hrsPressure : 700~1500 kgf/cm2Pressure : 700~1500 kgf/cm2
Processing Guide
Processing Conditions (Metric Unit)Processing Conditions (Metric Unit)
Application Development CenterCheil Industries Inc. 1313
Staroy Weather Resistant PC/ASA Alloy
410 ~ 446 ℉℉
464 ~482 ℉℉
446 ~ 482 ℉℉
Cylinder Temp. :Cylinder Temp. : Screw Rotating Speed : 4Screw Rotating Speed : 40 ~ 80rpm
Nozzle Temp. : 464 Nozzle Temp. : 464 ~ 482 ℉℉
30 ~ 80rpm
Back Pressure : 142 ~ 284 psiBack Pressure : 142 ~ 284 psi
Drying:176~212 , 2~4hrs℉Drying:176~212 , 2~4hrs℉Pressure : 9,900~21,300 psiPressure : 9,900~21,300 psi
Processing Guide
Processing Conditions (American Unit)Processing Conditions (American Unit)
Application Development CenterCheil Industries Inc. 1414
Staroy Weather Resistant PC/ASA Alloy
Test Items Test Conditions Staroy PC/ASA WR-7000
American Unit Metric Unit
Tensile Strength ASTM D 638 7,800 psi 550 kg/cm2
Flexural Strength ASTM D 790 12,000 psi 860 kg/cm2
Flexural Modulus ASTM D 790 326,000 psi 23,000 kg/cm2
Rockwell Hardness ASTM D 785 R 113 R 113
Izod Impact (0.125”) ASTM D 256 9.2 ft-lbf/in 50 kg-cm/cm
Izod Impact at -30’C ASTM D 256 1.9 ft-lfb/in 10 kg-cm/cm
HDT (264 psi) ASTM D 648 206 deg.F 97 deg.C
VST (B/50) ISO R 306 234 deg.F 112 deg.C
MI (250’C/10kg) ASTM D 1238 30 g/10min 30 g/10min
Gloss, 60 degrees ASTM D 523 90 90
Sp. Gravity ASTM D 792 1.13 1.13
Properties of WR-7000
Weather Resistant PC/ASAWeather Resistant PC/ASA
Application Development CenterCheil Industries Inc. 1515
Staroy Weather Resistant PC/ASA Alloy
Test Items Test Conditions Staroy PC/ASA WR-7250
American Unit Metric Unit
Tensile Strength ASTM D 638 8,100 psi 570 kg/cm2
Flexural Strength ASTM D 790 12,000 psi 860 kg/cm2
Flexural Modulus ASTM D 790 310,000 psi 22,000 kg/cm2
Rockwell Hardness ASTM D 785 R 116 R 116
Izod Impact (0.125”) ASTM D 256 12.0 ft-lbf/in 50 kg-cm/cm
Izod Impact at -30’C ASTM D 256 1.7 ft-lfb/in 12 kg-cm/cm
HDT (264 psi) ASTM D 648 220 deg.F 105 deg.C
VST (B/50) ISO R 306 248 deg.F 120 deg.C
MI (250’C/10kg) ASTM D 1238 28 g/10min 28 g/10min
Gloss, 60 degrees ASTM D 523 25 25
Sp. Gravity ASTM D 792 1.14 1.14
Properties of WR-7250
Low Gloss PC/ASALow Gloss PC/ASA
Application Development CenterCheil Industries Inc. 1616
Staroy Weather Resistant PC/ASA Alloy
Test Items Test Conditions Staroy PC/ASA WR-7250H
American Unit Metric Unit
Tensile Strength ASTM D 638 8,400 psi 590 kg/cm2
Flexural Strength ASTM D 790 12,000 psi 860 kg/cm2
Flexural Modulus ASTM D 790 310,000 psi 22,000 kg/cm2
Rockwell Hardness ASTM D 785 R 116 R 116
Izod Impact (0.125”) ASTM D 256 9.2 ft-lbf/in 65 kg-cm/cm
Izod Impact at -30’C ASTM D 256 1.7 ft-lfb/in 14 kg-cm/cm
HDT (264 psi) ASTM D 648 230 deg.F 110 deg.C
VST (B/50) ISO R 306 255 deg.F 124 deg.C
MI (250’C/10kg) ASTM D 1238 27 g/10min 27 g/10min
Gloss, 60 degrees ASTM D 523 20 20
Sp. Gravity ASTM D 792 1.15 1.15
Properties of WR-7250H
High Heat Low Gloss PC/ASAHigh Heat Low Gloss PC/ASA
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