pankaj kumar ppt on bokaro steel plant for civil

Industrial Training Report In SAIL

Submitted in partial fulfillment of the requirement for the award of the diploma In

Civil Engineering

Submitted To:-SUKHJINDER SINGH (HOD)PARMINDER SINGH (INCHARGE)

Submitted by:-

Name:-PANKAJ KUMARUniversity Roll No:-140765163141Trade / Sem:-CIVIL/5th

CONTENTS INTRODUCTION HISTORY COMPANY PROFILE WORKSHOPS ATTENDED CIVIL ENGINEERING DEPARTMENT(CED) DESIGN BUREAU (DB) TOWN ADMINISTRATION(TA) RAW MATERIAL HANDLING PLANT (RMHP) SINTER PLANT(SP) COLD ROLLING MILL(CRM) FINISHED PRODUCTS REFRENCES CONCLUSIONS

STEEL AUTHORITY OF INDIA LIMITED (SAIL) IS THE LEADING STEEL MAKING COMPANY IN INDIA.

BSL IS INDIA’S 4TH LARGEST STEEL PRODUCING COMPANY IN SAIL WITH A TURNOVER OF RS.47,500 CRORES PER ANNUM.

BSL(SAIL) IS AMONG THE FIVE MAHARATANS OF THE COUNTRY’S CENTRAL PUBLIC SECTOR ENTERPRISES.

IT IS A FULLY INTEGRATED IRON AND STEEL MAKER.

APPLICATIONS OF STEEL PRODUCTS : DOMESTIC CONSTRUCTION ENGINEERING POWER RAILWAY AUTOMOTIVE DEFENCE INDUSRTIES

INTRODUCTION

HISTORY IT WAS ORIGINALLY INCORPORATED AS A

LIMITED COMPANY ON 29th JANUARY 1964. AFTER INDEPENDENCE FOR RAPID

INDUSTRIALIZATION OF THE COUNTRY HINDUSTAN STEEL PRIVATE LIMITED WAS SET UP ON JANUARY 19,1954 AT ROURKELA(ODISHA).

THE PRESIDENT OF INDIA HELD THE SHARES OF THE COMPANY ON BEHALF OF THE PEOPLE OF INDIA.

COMPANY PROFILE TOTAL AREA 33,535 ACRES. TYPES OF PRODUCTS FLAT PRODUCT ROUNDED PRODUCT CAPACITY FIRST PHASE:- 1.7 MT OF INGOT STEEL SECOND PHASE:- 4.0 MT OF INGOT STEEL AFTER MODERNIZATION:- 4.5 MT

OF LIQUID STEEL INOUGH SCOPE FOR FURTHER EXPANTION(PLAN

FOR 7 MT)

CIVIL ENGINEERING DEPARTMENT(CED) DESIGN BUREAU(DB) TOWN ADMINISTRATION(TA) RAW MATERIAL HANDELLING PLANT(RMHP) SINTER PLANT (SP) COLD ROLLING MILL(CRM)

Work shops attended

CIVIL ENGINEERING DEPARTMENT(CED)

THIS DEPARTMENT IS MAINLY WORK FOR THE MAINTAINANCE OF ANY DAMAGED CONSTRUCTION .

IT ALSO REPAIRS THE ROADS & RAILWAY TRACKS INSIDE THE PLANT.

IT ALSO LOOKS OVER THE FUNCTIONING OF PIPELINES INSIDE THE PLANT.

DESIGN BUREAU IT PROVIDES THE STRUCTURAL

DESIGN FOR ANY CONSTRUCTION IN PLANT.

ITS GIVES THE ESTIMATE OF PRODUCT SUCH AS QUALITY & QUANTITY.

IT ESTIMATE THE RATE OF THE PRODUCT ACCORDING TO THE SHARE MARKET.

DESIGNED MAP OF BSL (BY:-DB)

TOWN ADMINISTRATION IT ENSURE LIQUIDATION OF NO WATER

COMPLAINTS WITHIN 24 HOURS. MAINTAINS THE INFRA STUCTURE OF THE

TOWN. MAINTAIN SUPPLY OF PORTABLE WATER AT

A RATE OF 40 TO 50 (GPCD). (GPCD:- Gallon per capita per day)

IT PROVIDES APARTMENTS/QUARTERS TO THE EMPLOYEES.

IT LOOKS OVER THE BUILDINGS OF PUBLIC SECTORS SUCH AS HOSPITAL’S & SCHOOL’S.

RAW MATERIAL HANDLING PLANT(RMHP)

RAW MATERIAL HANDLING PLANT IS MEANT FOR TRANSPORTING MATERIALS FROM RAW MATERIAL YARD/BASE MIX YARD TO VARIOUS PROCESS UNITS OF THE PLANT.

THE MAJOR RAW MATERIALS REQUIRED FOR IRON AND STEEL MAKING ARE IRON ORE LUMP, IRON ORE FINES, SIZED IRON ORE, FLUX LIMESTONE / DOLOMITE, MANGANESE, QUARTZITE COKING COAL, NON-COKING COAL (FOR BOILER OPERATION & FOR PULVERIZED COAL INJECTION ) AND COKE.

IT IS THE PRIMARY AND MOST IMPORTANT DEPARTMENT OF PLANT, IT TRANSPORTS THE RAW MATERIAL TO DIFFERENT ZONE OF PLANT OF FURTHER PROCESS.

PHOTOS

WAGON TIPPLER

SINTER PLANT(SP) SINTER IS POROUS AGGLOMERATE

OF MINERAL FINES FORMED AFTER INCEPT FUSION.

SINERING IS A PROCESS OF PREPARING SINTER WITH A HIGH TEMPERATURE.

IT IS A GOOD SOURCE OF WASTE MANAGEMENT.

SINTER PLANT

COLD ROLLING MILL(CRM)

IT IS A MANUFATURING DEPARTMENT WHERE HOT METAL ARE ROLLED TO DECREASE THICKNESS BY HUGE COMPRESSIVE FORCE AND WITHOUT APPLYING HEAT.

BETTER DUCTILITY AND MALLEABILITY.

LESS HAZARDOUS FOR WORKER AND ENVIRONMENT.

CRM FLOW CHART

1.2 MT FINISHED PRODUCT PER ANNUM

HR COIL CONVEYER

COUPLED PICKLING & TANDEM COLD ROLLING MILL

HOT DIP GALVANIZING LINE (HDGL)

GALVANIZED IRON GALVANIZED ANNEALED

COIL PACKAGING LINE - 1

ELECTROLYTIC CLEANING LINE

BELL ANNEALING FURNACE (BAF)

SKIN PASS MILL (SPM)

HOT STRIP MILL

RECOILING AND INSPECTION LINE

COIL PACKAGING LINE - 2

TL – IL

FINISHED PRODUCTS

REFERENCES www.sail.co.in www.google.co.images

CONCLUSIONS AS WE HAVE BEEN THERE WE HAVE EXPERIENCED AND

GAINED THE KNOWLEDGE ABOUT THE PROPER AND SUCH A BIG INDUSTRY. IN BOOKS WE ACQUIRE ONLY THEORETICAL KNOWLEDGE, BUT IN ACTUAL, THE PRAGMATIC IMPLEMENTATION OF THE SAME, CAN BE GRASPED ONLY BY VISITING AN INDUSTRY, WHICH SAIL HAS PROVIDED US.

WE HAVE LEARNED THAT HOW TEAM WORK CAN HANDLE AND RUN SUCH A BIG INDUSTRY.

WE COME TO KNOW THAT HOW WE IMPLEMENT OUR IDEAS IN PRACTICAL WAY.

WITH EXPERIENCE, KNOWLEDGE & SKILLS ACQUIRED DURING INDUSTRIAL TRAINING WE WILL BE BETTER PREPARED TO FACE WORKING WORLD.