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Roxtec solutions for the Nuclear Industry

TRANSCRIPT

2011

Who is Roxtec?• World’s leading manufacturer of

modular sealing systems.

• Founded in 1990-Sweden

• The only modular sealing system in the U.S with direct local support.

• Coast to Coast distributors and sales professionals in the U.S.

Scope of what we do:

• Sealing demands covered: Roxtec seals against Fire, Gas, Vapor, Water, Dust, Air, and rodents. Also includes hazardous locations.

• Applications: Seal cables on walls and floors, all types of cabinets, underground, and pipes with one product.

Roxtec 2003-5-1

U.S. Nuclear Projects using Roxtec

2011

Multidiameter™

Only 6 basic size modules enable: • adapt to cable / pipe diameters

from 0.118” to 3.98• Easy Planning• Smaller Stock• Fast and Reliable Installations• Future Included• Lower cost of ownership

The ability to peel away interior module layers to fit around cables and pipes of varying diameters

• All Roxtec modules are made with Roxylon™• Halogen-Free EPDM-Based Rubber• Excellent smoke and fire resistance (elastomeric)• High level of insulation and vibration damping • Excellent resistance against UV, radiation and

chemicals. • Long lasting material

Why EPDM rubber blocks?

Field/contractor based decisions (the bad stuff)

2011

Field/contractor based decisions (the sloppy mess)

2009

Four Typical ApplicationsWalls And Floors

Pipe Penetrations

Vaults/Undergroundund

Cabinets

Application examples - Nuclear power

Connection boxes

Terminal boxes

Wall transits

Cable tunnels/culverts

Power infrastructureI/C cabinets Substation

2011

Rectangular solutions:Walls and floors with larger amounts of cables/pipes (cable tray, switch gear)

•UL1479 – Up to 4 Hours•Water Tight 58 PSI•Gas Tight•For new and retrofit applications•Virtually unlimited configurations• Future capacity for expansion included

2011

R Seal: For round penetrations with multiple penetrants.

•Fire Stop•UL1479 – Up to 4 Hours

•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings

2011

RS Seal: Conduit, pipes, underground, cored holes, conduit/hole plug

•Fire Stop•UL1479 – Up to 4 Hours

•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings

2011

Wall & Floor ApplicationsHABOG interim storage facility, The Netherlands

2011

Cables or pipes, multiple types.TVO, OL 1 and 2, Finland

Cable Tunnels / Culverts Applications

Retrofit applications

2011

Retrofit applications/capacity expansion

Oconee Nuclear Station, Seneca, SCUnderground Applications

2011

Wall & Floor ApplicationsCables & Pipes – Round solutions

2011

Seal pipes individually. New or retrofitNuclear facility in US (undisclosed)

2011

Manholes and vaults-Water seal

2011

Underground: TVA-Sequoyah

2011

Underground: TVA-Sequoyah

2011

TVA, Plant Sequoyah

2011

Conduit Seal Applications

Conduit Seal Applications (DCP1950)

2011

Cabinets & Enclosures

2011

•Meet UL/Nema 4, 4x,12,13•Prevention of Rodent Intrusion•Ability to Pull Pre-Terminated Cables Without Cutting and Reconnecting•Significant Space Savings on Equipment•Variety of Materials & Finishes Available

Cabinets & Enclosures

Roxtec 2003-5-1

2009

2009

Modular Building Applications

Wall entry (outside)

Wall entry (Inside)

2009

Modular Building Applications

2009

Modular Building Applications

2011

Modular Building Applications

2011

Modular Building Applications

2011

Modular Building Applications

Additional ProductsAvailable in Wall & Floor and Cabinet & Enclosure Product Lines

ATEX / EX

BG EMC

Roxtec 2003-5-1

Installation Training

2009

Thank You

Roxtec TCO Comparisons

Objective• Compare Roxtec against various

firestop methods and evaluate:– Material cost

– Installation cost

– Re-installation cost (cost to add cables in the future)

Roxtec vs others• Application1: New installation in 6 inch

existing concrete wall• (60) 1 inch

cables• 2 hr fire rating

• Product: Fire bricks, compound, pillows

• Objective: What is labor and material cost with these methods?

• Application2: need to add 10 more cables• Objective: What is Total Installed Cost

for this project after 2nd installation?

Bricks Pillows Compound RoxtecFirst Installation

Material $3,249.77 $1,647.25 $991.27 $1,405.72Labor $983.40 $919.60 $1,092.08 $288.75Total $4,233.17 $2,566.85 $2,083.35 $1,694.47

Second InstallationMaterial $49.46 $40.75 $626.19 $0.00

Labor $524.70 $435.88 $712.58 $52.80Total $574.16 $476.63 $1,338.77 $52.80

TOTAL PROJECT $4,807.33 $3,043.48 $3,422.12 $1,747.27SAVINGS 63.65% 42.59% 48.94%

Total Cost of Ownership

TCO after 4 installations

TCO Material vs Labor

Summary• Roxtec is the lowest TCO• Roxtec is the lowest maintenance cost• Over the life of the building, Roxtec is

the lowest labor AND material cost• Roxtec does not require a specialty

contractor to install which saves the owner even more

• Lowest MRO cost over life of building

2011

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