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New Introduction 04-2009
Panasonic Electric Works Europe AG Yang / 04.2009- 1
Application Examples
Panasonic Electric Works Europe AG Yang / 04.2009- 2
FP0R control units – part numbers
C10C10• All the FP0 expansion units can be used for FP0R • Max. 3 exp. units can be applied to one FP0R unit
AFP0RC10RS AFP0RC10CRS
• Max. 3 exp. units can be applied to one FP0R unit
C14C14
AFP0RC14RS AFP0RC14CRS
C16C16 T32 T32
AFP0RC14RS AFP0RC14CRS
C32C32
AFP0RC16T AFP0RC16CT AFP0RC16P AFP0RC16CP AFP0RT32CT AFP0RT32CP
F32F32C32C32
Panasonic Electric Works Europe AG Yang / 04.2009- 3
AFP0RF32CT AFP0RF32CPAFP0RC32P AFP0RC32CPAFP0RC32T AFP0RC32CT
FP0
FP0R Capacity Up
- C10/C14/C16 : 2.7k steps- C32 : 5k steps- T32 : 10k steps
FP0
FP0
●program capacity (steps)
2.7k C10/C14/C16- T32 : 10k steps
10k
5kC32
FP0
T32
2.7k C10/C14/C16
- C10/C14/C16 : 16k steps- C32/T32/F32 : 32k steps
10k
FP0R
T32
32kC32/T32/F32
16kC10/C14/C16FP0R
Program edited offline can be downloaded to FP0R in RUN mode, comments can be written simultaneously 32kC32/T32/F32
FPΣ
written simultaneously
32k
10k 20k 30k
step
Panasonic Electric Works Europe AG Yang / 04.2009- 4
10k 20k 30k
FP0
FP0R Data Register Capacity Up
- C10/C14/C16 : 1660 words- C32 : 6144 words- T32 : 16384 words
FP0 ●Data register capacity (words)
FP0 1.6k C10/C14/C16- T32 : 16384 words
16k
6kC32
FP0
T32
1.6k C10/C14/C16
- C10/C14/C16 : 12k words- C32/T32/F32 : 32k words
FP0R
16kT32
32kC32/T32/F32
12kC10/C14/C16FP0R
logical step to follow the program capacity up in order to provide easier programming 32kC32/T32/F32
FPΣ
in order to provide easier programming environment
32k
10k 20k 30k
words
C2
Panasonic Electric Works Europe AG Yang / 04.2009- 5
10k 20k 30k
演算処理速度演算処理速度演算処理速度演算処理速度
FP0
FP0R Processing Speed
0.9μs/stepFP0
FP0
●basic instruction(ST/OR/AND/OT etc.) processing
0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.580.580.580.580.580.580.580.58µs/step µs/step ≥≥ 3001 steps3001 steps
FP0
0.9µs
0.580.580.580.580.580.580.580.58µs/step µs/step ≥≥ 3001 steps3001 steps
high speed to go with high capacity which overall brings customer benefit of reducing production cost
FP0R
brings customer benefit of reducing production cost
for the programming steps up to 3000 basic instruction 0.08us/ stephigh-level instruction (MV) 0.32us/step
0.080.08µsµs
≤ 3000 steps≤ 3000 steps
0.58µs
≥ 3001steps≥ 3001stepshigh-level instruction (MV) 0.32us/step
for the programming steps up from 3001 stepsbasic instruction 0.58us/stephigh-level instruction (MV) 1.62us/step
FPΣ
high-level instruction (MV) 1.62us/step
(comparison: MV instruction FP0:42us/step, FPΣ:0.8us/step)
0.32µs
0.5 1.0
µsec
Panasonic Electric Works Europe AG Yang / 04.2009- 6
FP0
FP0R independent Comment Memory
comment memory: not equipped
FP0 FP0
comment memorycomment memory :::::::: equippedequippedcomment capacity:I/Ocomment 100,000 points
user program
area
EEPROM
2.7K, 5Kor 10K
I/Ocomment 100,000 pointsInterlinear comment 5000 linesAnnotation comment 5000 lines•• the program capacity doesn’t decrease by comment inputthe program capacity doesn’t decrease by comment input
area
•• the program capacity doesn’t decrease by comment inputthe program capacity doesn’t decrease by comment input
FP0RUser
program 16k or
comments can now be stored in the large-capacity comment memory• programming capacity and comment memory capacity have program
areaFlash ROM 32k
328kbyte
• programming capacity and comment memory capacity have no influence on each other
One important customer benefit is making program control & maintenance much easier.
commentarea
328kbytemaintenance much easier.• comments are stored in the PLC together with the program for easy understanding or error tracking •error tracking & uploaded programs from FP0R can be easily restored with project files (e.g. for original SFC
Panasonic Electric Works Europe AG Yang / 04.2009- 7
easily restored with project files (e.g. for original SFC drawing) stored in the comment memory
FP0
FP0R USB2.0 port
no USB port
FP0 ●FP0
no USB port
Standard USB portStandard USB port(USB2.0 full(USB2.0 full--speed)speed)
USB/RS232C
conversion
USB RS232C(USB2.0 full(USB2.0 full--speed)speed)
●FP0R
USB
cable
RS232C
cable
mini USBmini USB
Customer benefitsUSB2.0 standard port
• high speed program transfer
• no more problem with specific programming cable
Customer benefits
mini USB
• no more problem with specific programming cable with conversion adapter. Standard USB cable is much cheaper and available everywhere
• RS232C tool port can be used for serial
high speed !32k steps (without comments) needs only 5 seconds.
• RS232C tool port can be used for serial communication of general purpose
Panasonic Electric Works Europe AG Yang / 04.2009- 8
FP0
FP0R battery-less full data backup
backup battery (T32) or
only 8 or 32 words backup in EEPROM
FP0
#1 RAM backup with a battery (T32)-> troublesome with battery exchange
●FP0
only 8 or 32 words backup in EEPROM -> troublesome with battery exchange
#2 Hold DT in EEPROM
#3 EEPROM data writingF type without battery
#3 EEPROM data writing-> needs programming
life time should be considered
FP0R F type uses a Flash-RAM inside which memories all data even without power supply. Full
Full DT area backupFull DT area backup
full data backup!
●FP0R F typememories all data even without power supply. Full data can be kept during power off as well.
Customer Benefits: easier maintenance and programming
Timer/Counter
full data backup!
internal relay
Data
easier maintenance and programming
Flash- RAM
no programming needed !!!!F32F32
register
AFP0RF32CT AFP0RF32CP
Panasonic Electric Works Europe AG Yang / 04.2009- 9
no programming needed !!!!AFP0RF32CT AFP0RF32CP
FP0
FP0R HSC input and PLS output
・HSC input: 1-phase 4ch (total 10kHz)or 2-phase 2ch (total 2kHz)
・PLS output: 2ch (total 10kHz)
FP0 ●HSC input +PLS output used simultaneously No simultaneous usage !
synchronize the output through counting pulse input with encoder
・PLS output: 2ch (total 10kHz)
Simultaneously usable !
conveyor
・・・・・・・・HSC input: 1HSC input: 1--phase 6chphase 6ch ((((((((Max.50kHz Max.50kHz eacheach))))))))
or 2or 2--phase 3ch phase 3ch ((((((((Max.15kHz Max.15kHz eacheach))))))))eacheach))))))))
・・・・・・・・PLS output: 4ch (Max.50kHz eachPLS output: 4ch (Max.50kHz each ))))))))motorencoder
motor
This feature expands possible applications with FP0R
HSC input & PLS output simultaneous usage makes it possible for simple synchronized
FP0R
makes it possible for simple synchronized operation Pulse outputHSC input
Panasonic Electric Works Europe AG Yang / 04.2009- 10
FP0
FP0R 4-axis pulse output
Pulse output: 2ch (total 10kHz)
FP0 ●soldering of the compact size printing basement
Pulse output: 4ch (Max.50kHz each)Pulse output: 4ch (Max.50kHz each)•• linear interpolation 2ch ( 50kHz)linear interpolation 2ch ( 50kHz)
FP0R is perfect PLC for short-range positioning applications such as the desktop type solder robot and the automatic solder of the cell production and the automatic solder of the cell production system.
stable 4 -axis controlY-axis
Z-axis●biaxial horizontal motion (XY-axis)• linear interpolation can be used as well
linear interpolation2axis
stable 4 -axis controlor
2-axis linear interpolationX-axis
as well
●up-and-down motion (Z-axis)
●send the solder and move
1axis
1axis
Panasonic Electric Works Europe AG Yang / 04.2009- 11
FP0
豊富な位置決め機能豊富な位置決め機能豊富な位置決め機能豊富な位置決め機能FP0R Jog positioning
Trapezoidal JOG positioning control
FP0 ● Changing speed
目標パルス数
•• changing speedchanging speed•• Jog positioning controlJog positioning control ●JOG positioning control
目標パルス数
signal for speed change
•• slow down to stopslow down to stop•• Individual settings for acceleration and Individual settings for acceleration and deceleration timedeceleration time
●JOG positioning control
JOG control target value
FP0R provides economic positioning solutions• for labeling machines• processing machines• lifts
●slow down to stop
triggering start of control
target value
• lifts• speed synchronization of transfer / processing• detection of motor rotation speed for encoder feedback control triggering start of deceleration
●applicable for various
positioning applications !
●individual settings for acceleration and deceleration time
Panasonic Electric Works Europe AG Yang / 04.2009- 12
acc. time dece. time
Offering solutions to Labeling Machine applicationsEncoder for conveyor
High speed counter Pulse output
BoxWind up
Label detect sensor
Box detectsensor
Motor for tape winding
interrupt
interrupt
Box detectsensor
Wind up
Pull roller(motor)
sensor
Tape windingmotor run
1.
3. Even with conveyor at low speed,secure synchronization at high speed.
4. Label detect
Encoder for conveyor
Process Chart Demands Problems Solution FP0R
1.Set optimum acceleratespeed
2.High speed startwith minimum unevenness
4. Minimum stopping time
Label detectsensor
Process Chart
Conveyer start <Increase productivity> * Increase labeling speed
Demands1. Trying to increase the speed
by speeding up acceleration, results in tape being torn, and very stressful to the machine.
Problems1. Set optimum acceleration speed
with JOG positioning mode.Avoids tape being cut.
2. From sensor ON to start of
Solution FP0R
Detect box
Start winding tape
<Increase quality>* better positioning of label* reduce labeling defect
very stressful to the machine.2. If speed increases, the start
timing will be uneven, and the label will be pasted at incorrectposition.
3. When conveyor starting at low
2. From sensor ON to start of pulse output, the needed time is 50us, and the unevenness is approx 10us. Can increase the preciseness of the label position.
3. Measurement of encoder pulse
※1
Labelend edge
Past label
<Reduce cost, downsize machine>
3. When conveyor starting at lowspeed, cannot be synchronizedwith the winding motor, and results in a defect.
4. When immediately stops, the
3. Measurement of encoder pulsecan be done in two modes, low / high speed. Having excellent synchronization.
4. Very short time from stop signal
Panasonic Electric Works Europe AG Yang / 04.2009- 13
Stop winding tape
<Reduce cost, downsize machine>* minimize space between labels * minimize total length of tape
4. When immediately stops, the tape bends, and next time machine runs, tape can be cut.
4. Very short time from stop signal to start of speed decreasing. Can stop at end edge of label
*1 depends on channel number of high speed counter.
FP0R network communication features
• PLC Link (MEWNET-W0): data can be shared among up to 10 PLCs
• C-Net : allows multiple FP0R units to serve as data collection terminals• C-Net : allows multiple FP0R units to serve as data collection terminals
• CC-Link Slave: using FP0 CC-link unit• CC-Link Slave: using FP0 CC-link unit
• general purpose RS232C: up to 2x RS232C for general purpose are provided
• Modbus RTU: support Modbus RTU Master/Slave 1:1; wi th converter to RS485 1:n
Panasonic Electric Works Europe AG Yang / 04.2009- 14
FP0R compatible to FP0 (1)
• same size & color
FP0●FP0 customers requiring
FP0R should ・ not change the FP0
FP0RUN
PROG.
ERROR
X0123• same size & color
• same board layout• same price• same pin assignment
・ not change the FP0 programs
・ not change board layout・ not change wiring
ERROR
ALARMRUN
PROG.
0123
Y
4
34567
• same pin assignment• same wiring • FP0 programs reusable for FP0R FP0 program upload
4567
RUN
PROG.
ERROR
ALARM
X01234
FP0R
a small part of FP0 items are not covered with „FP0 compatible mode“ due to HW enhancement of FP0R ALARM
RUN
PROG.0123
Y
456
4567
Simple replacement Simple replacement
simple download to FP0R
compatible mode“ due to HW enhancement of FP0R
67
Simple replacement Simple replacement can be done !can be done !
Panasonic Electric Works Europe AG Yang / 04.2009- 15
FP0R compatible to FP0 (2)
• same size & color
FP0●FP0 customers requiring
FP0R should ・ not change the FP0
FP0RUN
PROG.
ERROR
X0123• same size & color
• same board layout• same price• same pin assignment
・ not change the FP0 programs
・ not change board layout・ not change wiring
ERROR
ALARMRUN
PROG.
0123
Y
4
34567
• same pin assignment• same wiring • FP0 programs reusable for FP0R FP0 program upload
4567
RUN
PROG.
ERROR
ALARM
X01234
FP0R
When a FP Memory Loader is used to read program from FP0 and transfer to FP0R, ALARM
RUN
PROG.0123
Y
456
4567
Simple replacement Simple replacement
simple download to FP0R
program from FP0 and transfer to FP0R, FP0R will automatically be set into FP0-compatible mode. Please use FP Memory Loader Ver. 2.0 or later. (Ver. 1.1 and earlier
67
Simple replacement Simple replacement can be done !can be done !
Loader Ver. 2.0 or later. (Ver. 1.1 and earlier versions are not compatible with FP0R.)
Panasonic Electric Works Europe AG Yang / 04.2009- 16
FP0
FP0R program protection
only 4-digit password protection
FP0 ●Upload from FP0R forbidden
• upload prohibition like FPG and FPXupload prohibition like FPG and FPX• upload prohibition like FPG and FPXupload prohibition like FPG and FPX
•• 88--digit password protectiondigit password protection
●8-digit password protection
To prevent the program from being copied illegally, the readout can be forbidden arbitrarily after downloading the program to the PLC.
prevent illegal copy !!!!
downloading the program to the PLC.
Customer benefit
prevent illegal copy !!!!Customer’s important program is
protected perfectly
Panasonic Electric Works Europe AG Yang / 04.2009- 17
FP0
FP0R with FPWIN Pro ver.6.1
FPWIN Pro cannot apply project data function to FP0
FP0 Fully compatible with FPWIN Pro version 6.1
Store project data of FPWIN Pro programs in
comment memory comment memory
whole program download in RUN modewhole program download in RUN mode project data downloadProject date
upload
restore the original drawingrestore the original drawing
Panasonic Electric Works Europe AG Yang / 04.2009- 18
Change FP0R type from FP0 <-> FP0R mode1. Select the requested PLC type in the FPWIN Pro project1. Select the requested PLC type in the FPWIN Pro project
Compatible modes<----->
FP0-C10,C14,C16 FP0R-C10,C14,C16
FP0-C32 FP0R-C32
FP0-T32 FP0R-T32FP0-T32 FP0R-T32
------ FP0R-F32
2. Go online and confirm changing the mode of the FP0R PLC
Panasonic Electric Works Europe AG Yang / 04.2009- 19
FP Memory Loader version 2 settings
FP Memory Loader version 2 or later settings can be selected in the Security Settings dialog
Panasonic Electric Works Europe AG Yang / 04.2009- 20
Overview of FP0R New Features
� 32k program capacity (16k for C10/C14/C16)� 32k words for DT memory (12k for C10/C14/C16) �0.08µs per basic instruction (≤ 3000 program steps); 0.58µs (≥3001 program steps)steps)
� mini USB2.0 tool port for quick program transfer
� Improved positioning function for C16/C32- HSC: 1-phase 6ch (Max.50kHz) or 2-phase 3ch (Max.15kHz)- PLS output: 4ch (Max. 50kHz)- HSC(6ch.) and PLS outputs(4ch.) simultaneously usable- HSC(6ch.) and PLS outputs(4ch.) simultaneously usable- built-in multipoint PWM outputs: 4 points (6 Hz to 4.8 kHz)- possibility of changing speed during JOG positioning, individual settable for acceleration and decelerationfor acceleration and deceleration
� Special function for labeler machines: high precise (settable acceleration & deceleration), two-way encoder measurements (low/high speed)
� Fully compatible with FPWIN Pro: FP0R can store the project file using the comment memory which makes it possible to restore the original drawing for FB and SFC after uploading the program from FP0R
Panasonic Electric Works Europe AG Yang / 04.2009- 21
and SFC after uploading the program from FP0R � Reuse of FP0 program: FP0R can be set in two modes “ FP0R” and “FP0 mode”
Let’s work together on FP0R success ! Let’s work together on FP0R success ! Thank you !
Panasonic Electric Works Europe AG Yang / 04.2009- 22
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