mk7 oil mist detection system for diesel engines€¢ approved by engine designers man, wärtsilä,...
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PROPRIETARY & COMPANY CONFIDENTIAL
1
Mk7 Oil Mist Detection System
for diesel engines
LEGAL NOTICE • THIS DOCUMENT AND ITS CONTENT IS STRICTLY CONFIDENTIAL and may not
be copied, disclosed or otherwise disseminated either in whole or in part without
UTCFS’s prior written approval.
• This document does not constitute an offer to supply any products or services or a
binding contract thereto, nor does it give rise to legally enforceable rights or
obligations. UTCFS will not be bound to make any supply of products or services
unless and until UTCFS and your company enter into a formal written binding contract
for the same.
• This document is intended solely to facilitate discussion between the parties.
• This document only sets forth certain information disclosed for the purpose of this
meeting and a description of the financial and other terms that are anticipated to be
included in a proposed written agreement between the parties and shall not create a
legally binding or enforceable agreement (except for the confidentiality obligation) or
offer.
• You acknowledge that UTCFS standard terms and conditions are also anticipated to
be included in a proposed written agreement.
• All information is delivered on an “as is” basis and all representations and warranties,
express or implied, are hereby disclaimed, including, without limitation, that the
information is accurate or reliable for any purpose whatsoever.
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PROPRIETARY & COMPANY CONFIDENTIAL
FAST FACTS 2017 4
PROPRIETARY & COMPANY CONFIDENTIAL
~
UTC Business ~200,000 Fortune 50 $57 Billion
• 1947 Reina Del Pacifico
4 main engine crank case explosions
resulted in 28 deaths.
• 1951 Lloyds Register introduce crank case safety
regulations.
develop the first (OMD).
• 2012 Mk7 introduced, over 3000 systems in service.
• 2018 Over 65 years of Graviner Oil Mist
Detection (OMD) systems.
OIL MIST DETECTION HISTORY
5 PROPRIETARY & COMPANY CONFIDENTIAL
THE NEED FOR OIL MIST DETECTION SYSTEMS
Breakdown of the oil layer between
components or mechanical failure can
lead to a hot spot which leads to a
build up of oil mist in the crank case.
Eventually the oil mist concentration
reaches the lower explosive limit and
a crank case explosion occurs.
PROPRIETARY & COMPANY CONFIDENTIAL
WHO REQUIRES AN OMD SYSTEM
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• Used on diesel engines - Marine Vessels and Land-based Power
Plants
• Minimises potential risk of crank case explosions.
• Under IACS rules, an Oil Mist Detection system (OMD) is mandatory
for marine diesel engines if:
• Engine output greater than 2,250kW
• Engines above 300 mm bore
• Engine room unmanned
• All OMD systems must be approved by Class Societies
PROPRIETARY & COMPANY CONFIDENTIAL
Mk7 OMD APPROVALS
• Fully compliant with latest IACS specifications
M67 (Revision 2) & M10 (Revision 4) functional testing
E10 (Revision 6) environmental specifications.
Mk7 robust design exceeds IACS vibration requirements of 4G
• Class Societies Approval
American Bureau of Shipping Bureau Veritas
China Classification Society Indian Register of Shipping
Det Norske Veritas / Germanischer Lloyd
Registro Italiano Navale Korean Register of Shipping
Lloyd’s Register Nippon Kaiji Kyokai
Polish Register of Shipping Russian Maritime Register of Shipping
• Engine Designer Approvals
MAN Diesel & Turbo 2 Stroke Wärtsilä 2 Stroke
Mitsubishi Caterpillar
Pielstick Himsen
8 PROPRIETARY & COMPANY CONFIDENTIAL
Mk7 OMD SYSTEM COMPONENTS
Complete Detector
Display 24v Power Connector Display ModBus Connection
Detector Cable
Control Unit
Remote Display Unit
PROPRIETARY & COMPANY CONFIDENTIAL
TYPICAL MULTI-ENGINE Mk7 SYSTEM
OVERVIEW
Control Unit
Detector Head Assembly
Detector Cable
Remote Display
Unit
24V
24V 24V 24V
Modbus Modbus
Engine 1 Engine 2 Engine 10
Slow Down Relay Pre-Alarm Relay
Backup Relay Fault Relay
Slow Down Relay Pre-Alarm Relay
Backup Relay Fault Relay
Pre-Alarm Relay
Backup Relay Fault Relay
Slow Down Relay
1
2
10
1
2
10
1
2
10
1 2 10
On-Engine
Safe-Area
PROPRIETARY & COMPANY CONFIDENTIAL
Mk7 OMD RDU FEATURES & BENEFITS
• LCD Touch-Screen Remote Display Unit (RDU) mounted in safe area, typically
the Engine Control Room (ECR).
• Oil mist levels, fault and details of the Mk7 operation are presented on a colour
coded, easy to read, touch screen user interface.
• Offers clear and concise system diagnostics, including the Event Log and
detector head status monitoring.
11 PROPRIETARY & COMPANY CONFIDENTIAL
• Simple to install and setup, the RDU
monitors up to 10 Engines with
max.100 detectors via Modbus based
data communication.
• Modbus based data link allows
connectivity to an external Alarm
Monitoring System ( AMS ).
Mk7 OMD CONTROL UNIT
• Each Control Unit fully manages the OMD functionality for an engine.
• Four voltage free Alarm Relay Outputs per Control Unit :
Pre-Alarm (adjustable 0.5 - 1.2 mg/l, default 0.9 mg/l)
Slowdown/Shutdown Alarm (adjustable 1.3 – 2.4 mg/l, default 1.8 mg/l)
Backup Alarm (hard wired & fixed at 3.0 mg/l)
Fault Alarm
• CANbus communication between Control Unit and Detectors provides greater
immunity to electrical interference (EMC)
• Robust design offers an IP65 rating and protects against severe vibration
• 24V DC operation with full reverse polarity protection.
PROPRIETARY & COMPANY CONFIDENTIAL
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Mk7 OMD DETECTOR • Installed directly in engine crank or pump space (no external air supply or pipe
work required) – allowing faster, more accurate oil mist detection.
• Intelligent, IP65 rated, Auto-addressing Detector.
• Two sample pipe lengths, standard for 2 stroke and shorter for 4 stroke/confined
space installations.
• Pre-terminated Detector cables offer simple plug-in connection.
• Coloured LEDs provide easy to understand local status.
• Independent operation avoids single point of failure.
• Uses robust, bi-directional CANbus protocol to protect against EMC interference.
• Automatic self test cycle checks functionality.
• Push-fit Smoke Test port to check detector operation.
PROPRIETARY & COMPANY CONFIDENTIAL
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OMD Mk7 SYSTEM SUMMARY 14
• Scalable, proven Multi-Engine OMD solution, providing robust & reliable
monitoring for up to 100 units (10 engines,100 detectors).
• Fully compliant with latest IACS M67/M10 & E10 specifications and approved
by the marine Class Societies.
• Simple to install, configure, operate & service.
• Approved by engine designers MAN, Wärtsilä, Caterpillar, Mitsubishi, Pielstick
and Himsen.
• 3 years Warranty from vessel handover.
• Supported by a worldwide Network of Distributors and Service Agents, enabling
fast response for spares, service and maintenance.
PROPRIETARY & COMPANY CONFIDENTIAL
Brazilian Business Partner
Distribuidor:
Fuji Metalock Brasil Ltda,
Rua da Gamboa, 281, Gamboa. Rio de Janeiro. RJ. BRASIL. 20220-324.
Phone: +55 (21) 2253-0552
sales@fujimetalock.com.br
www.fujimetalock.com.br Agente de serviço autorizado:
METALOCK BRASIL LTDA.
Rua Visconde do Rio Branco, 20/26, Centro. Santos – SP. BRASIL. 11013-030
Phone : +55 (13) 3226 4686 / Fax: +55 (13) 3226 4680
santos@metalock.com.br
www.metalock.com.br
METALOCK BRASIL LTDA.
Rua da Gamboa, 281, Santo Cristo. Rio de Janeiro – RJ. BRASIL. 20220-324
Phone: +55 (21) 2516-5561
rio@metalock.com.br
www.metalock.com.br
PROPRIETARY & COMPANY CONFIDENTIAL
Thank you for your kind attention
If you have any questions please
do not hesitate to ask.
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PROPRIETARY & COMPANY CONFIDENTIAL
Marc.Parsons@fs.utc.com, Paul.Leighton@fs.utc.com
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