microsoft dynamics ax for process...
Post on 12-Jun-2018
234 Views
Preview:
TRANSCRIPT
MICROSOFT DYNAMICS AX
FOR PROCESS INDUSTRIES
Tectura (Thailand) Ltd.
Property of Tectura Corporation.
What is Microsoft Dynamics AX?
Property of Tectura Corporation.
• Adaptable, integrated, cost effective ERP solution Initial release – 1998
28% customer growth since 2004
7,500 customers and 1,500 partners in 39 countries
Midsize to enterprise organizations from 20 to 3000+users
40 languages and 36 country localizations
400 developers within Microsoft alone
60% of install base is Manufacturing
3000 concurrent user benchmark
ManufacturingProject
AccountingDistribution
Enterprise Portal Human ResourceManagement
Financial Management
Customer Relationship Management
Supply Chain Management
BusinessAnalysis
Core Small Business
Lower Middle Market
Core Middle Market
Upper Middle Market
Corporate
Global
Strategic
Moving intothe Enterprise
Market
4520
5100
6186
6900
4000
4500
5000
5500
6000
6500
7000
Nov/04 May-05 Jan/06 Jun/06
Microsoft Dynamics AX Vertical Focus Areas
Property of Tectura Corporation.
Microsoft DynamicsDevelopment/Support
Industry Development
Manufacturing Project Accounting Distribution Enterprise Portal HRM
Financial ManagementCor
e
CRM SCM Analytics
Verti
cal
AX Industry Module – Microsoft Core & Support
Automotive Suppliers
ND CPGIndustrial Equipment
ProcessManufacturing
Life SciencesWholesale
and Distribution
Apparel andTextiles
ConstructionHigh Tech and Electronics
Metal
Fabrication
ProfessionalServices
Retail
EU PublicSector
Aerospace andDefense
Microsoft Premier Advantage Business Solutions – Deluxe Support
Process Industries Modules
Process ManufacturingProcess Distribution
ProcessIndustries
Key Features
Property of Tectura Corporation.
• Recipe/formulation management
• Co-product and by-product management
• Multi-dimensional item tracking and traceability Packaging/containerization
Storage and shelf life
Lots
• Flexible scheduling
• Network routing model
• Integrated quality assurance (QA) and quality control (QC) management
Key Benefits
Property of Tectura Corporation.
• Implementing industry best practices
• Better communication between departments internally and with trading partners
• System that adapts to “customer’s” operations
• Provide real-time insight into production processes and costs to manage resources core effectively
• Respond quickly to changing market conditions
• Adapts well to hybrid Manufacturing operations
Nucleus Study – Return On Investment (3rd Party neutral source)
Property of Tectura Corporation.
75% OF
Dynamics AX Customers
ACHIEVED A POSITIVE ROI
WITHIN 2 YEARS !!
Key findings included:
•75% of customers achieved ROI
•Average payback of 23 months.
•56% of customers reduced staffing costs
•44% of AX customers reduced IT costs
•75% of AX customers reported improved operations and visibility
Common Inventory Issues
Property of Tectura Corporation.
SUGAR
5 Kg.
Lot 123
Warehouse: AA
Location: Aisle 1 , Row 2, Bin 1
Lot Number: 123
Sub lot Number: AA
Lot Status: Available, Quarantine
QC Specs: Inspection Order
Grade: AAExpiration
Substitutions
Item Number: 5501
Site: 01
SUGAR
5 Kg.
Lot 123
SUGAR
5 Kg.
Lot 123
Other Inventory Issues
Property of Tectura Corporation.
SUGAR
5 Kg.
Lot 123
Std. UOM Conversions
5 Kg.= 11 lbs &
User defined UOM
Vendor Lot Number
Vendor Expiration Dates
Certificate of Analysis
Shelf Life
Expiration Date
Test /ReTest
Laboratory Data
Test Plans
Workflow
QC Spec
% H2O
PH
Acid
Certificates
of Analysis
8 oz
Honey
Valid Substitutions
SUGAR
5 Kg.
Lot 123
Five Dimensions of Process Inventory
Property of Tectura Corporation.
Product
Container
Lots
Status/Disposition
Potency
Multi-Dimensional Inventory
Property of Tectura Corporation.
Physical on-hand inventory is: 22,500
Actual gallons of potent equivalent is: 20,500
Pack Qty. Qty. Lot Status Potency
25 Cylinder 200 5,000 L0003 Grade 1 80% (4000 Gal)
50 Drum 200 10,000 L0004 QC 90% (9000 Gal)
75 Cont 100 7,500 L0005 Fail 100% (7,500Gal)
Product Number 1234 On hand inventory 22,500
Product Description Liquid Chemical Unavailable 17,500
Unit of Measure Gallons Net Available 5,000
22,500 20,500
Product
1234
5000
Gallons
Available
(net able)
Catch Weight (Dual Units)
Property of Tectura Corporation.
(1) = Ham 2 kg. Avg.
$ Value = 10 Euros /kg.
Lot 1:
50 Hams Total Actual Weight: 110 kg.
Value: 5.500 Euros
Lot 2:
50 Hams Total Actual Weight: 90 kg.
Value: 4.500 Euros
Report as Finished Catch weight
Property of Tectura Corporation.
Product: Prime Sirloin Cuts: 6 oz. each
Lot Number: 08/08/0001
Quantity: 50 steaks
Actual Weight: 305 oz.
Product: Prime Sirloin Cuts: 6 oz. each
Lot Number: 08/08/0001
Quantity: 50 steaks
Actual Weight: 315 oz.
Formula: Beef Primary
Batch Order: BO-00045
Shelf Life and Disposition
Property of Tectura Corporation.
Shelf advice date = Batch Date + Shelf Advice (Days)Best before date = Expiry Date – Best Before (Days)Expiry date = Batch date + Shelf Life (Days)
Vegetables: Lot 001
Quantity: 500 kg.
Expiration date: 01/15/2009
BOM Structure: One Dimensional
Property of Tectura Corporation.
• Scientific Output and Input• To Build A needs finite number of b,c,d and or 1,2,3• One Work Order per product output
A
B C D
1 2 3
BOM Versus Formula
Property of Tectura Corporation.
Formula Structure – “Multi Dimensional”
A1 A2 A3
CO 1
CO 2
BY 1
A
B C D
1 2 3
Main Item
Finished Item
Manages: Hour Glass Formula
Property of Tectura Corporation.
White PepperGarlic Lemon JuiceChicken
Breasts
Lemon Garlic
Chicken
Breasts
1 LB
Pack of Lemon Garlic
Chicken Breasts
5 LB
Pack of Lemon Garlic
Chicken BreastsSKU
Level
Intermediate
Intermediate
Complex Routing for Integrated Manufacturers
Property of Tectura Corporation.
HCN ACRYLONITRILE
STYRENE
POLYMERS
ACETIC ACID
BENZENENAPHTHA
ETHYLENE
ACETYLENE
ETHYLBENZENE
RESINS
BYPRODUCTS PROPYLENE
CUMENE
ACETONE
PHENOL
VINYL ACETATE
FORMALDEHYDE
Supply Main Plant Derivative Plant Customers/
Plants
Flexible Routing
Property of Tectura Corporation.
Normal ERP systems = 6 work orders
Process ERP systems = 1 production batch/ run
Mix tank 1, Batch 1
Mix tank 2, Batch 2
Mix tank 3, Batch 3
Main Line
Pasteurize line
Non Pasteurize line
Milk 3.6% bf
Milk 3.4% bf
Milk 3.5% bf
Milk 3.5% bf
Sheet Stock Metals (Batch Attributes)
Property of Tectura Corporation.
Numeric & alphanumeric specifications:
Intelligent part numbers and routings
Length: 100 meters
Thickness
.18 Gauge
Width
82 cmWeight
2 Tons
Color
Flat Black
Quality: Grade A
Roll Stock
Dimensional Products
1882100FB= 18 gauge, 82 cm width, 100 meters length, flat back color
l
Same Lot Reservation
Property of Tectura Corporation.
Chemical A
Lot 0002
1000 Bags-50 kg
PH 6.5
Chemical A
Lot 0001
1000 Bags-50 kg
PH 5.6
Chemical A
Lot 0001
1000 Bags-50 kg
PH 5.6
Chemical A
Lot 0003
1000 Bags-50 kg
PH 6.0
Order: 100
kg. of
Chemical A
Trace Inventory Dimensions
Property of Tectura Corporation.
Rework Orders
Property of Tectura Corporation.
Batch 001
Product 1234
Latex Paint: White
A B C
Labor/OH $
Materials $
Rework Batch 001-1
Product 1234
Latex Paint: White
D E F
Labor/OH $
Materials $
Adding Co/By products on the fly…
Property of Tectura Corporation.
Product 1234
Production
Batch
1000 HL
(planned)
Planned : 500 HL
Product A: Grade A
Planned : 500 HL
Product B: Grade A
Un Planned : 500 HL
Product C: Grade A
ADD
Approved Vendor List
Property of Tectura Corporation.
Fresh Ingredients
Additives/
Chemicals
MRO
Supplies
Purchasing
Packaging
IT
Equipment
Office
Supplies
Material Regulatory Compliance
Property of Tectura Corporation.
1. TSCA Section 8(a)
2. SARA Title III, Section 302, 304, 311, 312 & 313
3. OSHA Regulation 29 CFR 1910
4. WHMIS (Workplace Hazardous Materials Information System)
5. Various Environment Protection Agency (EPA) regulations.
Material Safety Data Sheets (MSDS) are typically used by the industry
to determine the health hazards and precautions for safe handling and use of
regulated materials.
Metal Bank : Commodity
Property of Tectura Corporation.
750 Kilo Spool
Copper Content
$ Price per Kilo
Down Load Daily Prices Copper: Chicago Board Trade
Remove Value of Metals
Flexible Scheduling
Property of Tectura Corporation.
• Finite or infinite capacity and materials scheduling
• Backward or forward scheduling
• Incorporation of recurrent items or rework
• What-if scenario analysis
• Daily view or hour/minute detail
Safety Stock
Property of Tectura Corporation.
Shelf Life added to Master Planning
Property of Tectura Corporation.
Vegetables: Lot 001
Quantity: 500 kg.
Expiration date: 01/15/2009
Vegetables: Lot 002
Quantity: 500 kg.
Expiration date: 01/30/2009
Vegetables: Lot 003
Quantity: 500 kg.
Expiration date: 02/15/2009
Time
ATP Vegetables
Quantity: 1500 KG Quantity: 1000 KG Quantity: 500 KG
Multisite
Property of Tectura Corporation.
Site
• Geographic location
• Confined within company
• Linked to financial dimension
Warehouse
• Must be within site
• Unique within company
• Cannot be shared
• Hold inventory
Conclusion
Property of Tectura Corporation.
Process Industries for Microsoft Dynamics AX can
Optimize production and business processes for increased profitability
Enhance and streamline formula, product, inventory, and supply chain
management
Help ensure a positive ROI and low TCO
Q&A
Property of Tectura Corporation.
Page 33Page 33
This presentation contains information that is privileged, confidential or otherwise protected from disclosure. Any review, dissemination or use of this document or any of its contents by persons other than the company named is strictly prohibited.
Special Note Regarding Forward-Looking Statements
This presentation may contain “forward-looking statements” relating to, without limitation, future economic performance, plans, and objectives of Tectura Corporation for future operations and projections of revenue and other financial items that are based on the beliefs of, assumptions made by, and information currently available to Tectura Corporation. The words “expect,” “estimate,” “anticipate,” “believe,” “intend,” “plan” and similar expressions and variations thereof are intended to identify forward-looking statements. The cautionary statements in this presentation and the assumptions used in the preparation of the forward-looking statements identify and involve important factors with respect to such forward-looking statements, including certain risks and uncertainties, which could cause actual results or the benefits that Tectura Corporation might derive to differ materially from those expressed in or implied by such forward-looking statements.
www.tectura.com
Property of Tectura Corporation. This information is intended only for use of “company name inserted”.
top related