js auto cast foundry india pvt ltd profile

2

2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

Founded in 2004

Started supplies to Hyundai

35K Manifolds/ Month

Reached 120MT/ Month

Ramp up of Production

To 50 K Manifolds/ Month

Turbine Housings supplies to TEL

Foot Print in to Non-Automotives

PH, CAT, L&T

Introduction of Machine shop

Commissioned GF Disa HP Molding lineTS/ ISO Certified

Started supplies in Fully-Machined condition

Expansion of Machine shop (5 M/C’s, 6000 Sq Ft)

Recipient of SQ Mark Cert from Hyundai

Expansion of Machine shop (5 M/C’s 8000 Sq Ft)

Commissioning of ARPA 1300

Entered Business with Carraro, GE, Gamesa

Entered Business with ZF, Bonfiglioli & FMC

Expansion of Machine shop (7 M/C’s)

Dedicated Feeder Line in place

Entered business with , Dezurik,

Oerlikon, & Iruna

Brief History

HPML (Disa Match 130) planned

ISO 14000 Planned

Entered Business with Daimler & Vestas

Diversified Industry and Customer Base

Low and Medium volume Business ( 100 to 10000 Parts/ Month )

Engage with customers as a long term strategic Business partners

Double digit growth Year on Year

JSA Business Strategy

Our Business Share

20%

15%

12%

12%

10%

6%

5%

5%

5%

5%5%

Agriculture

Infrastructure

Material Handling

Automotive

Mining

Wind Energy

Marine Application

Oil & Gas

Values & Pumps

Power Generation

Industrial Application

Industry Wise

5

Our Customers

Business Growth

1.5214 20 23

32 3444

54 5565

85

110

143

186

241

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ValueGrowth PlanCro

res (IN

R)

Quality, TS 16949 certified

Manufacture Intricate Parts & complex Metal Grades (Hi-SIMO)

Short Development Lead time

Technical Expertise

One stop shop for Customers (Drwg to Point of Use)

Over 100 Year of combined experience from Leadership team

Our Strengths

Exceeding Customer expectations in all aspects

Zero PPM & 100% On-time delivery

Internal Rejection rate 1500 PPM at machined products & 30000 PPM at foundry

Zero Accidents

Environmental compliance

Total Employee Satisfaction

Become the preferred supplier of cast iron machined/assembled components out of Asia.

Our Objectives

Capacity

1000 MT/ Month

Weight Range of 10 to 225 Kg

Maximum Size of 1200 X 900 X 300 + 300 mm

4 Induction Furnaces (3 X 1 ton + 1 X 1.5 ton)

5 Molding Lines (ARPA 200, ARPA 450, HPML Disa Match 130, Disa GF, ARPA 1300)

4 Type of Core Making Facility (Shell, Cold Box, CO2 & Oil)

5 Shell & 13 Cold Box core shooters

3 Shot Blasting Machines

4 Sets of Fettling Equipment

1 Paint Booth

Fully equipped Sand Lab & Met Lab

Magma 5.1, Pro E and MasterCAM

Dedicated Feeder line for un-interrupted power

1 Diesel Genset for backup with capacity of 2MW

Infrastructure

Foundry

Mold Box Dimension & Details

Weight Range of 10 to 225 Kg

Maximum Dia Size of 1200 mm

15 Nos of Vertical Machining Center

3 Nos of Horizontal Machining Center

4 Nos of Vertical Turning Lathe

8 Nos of Horizontal Turning Center

2 Nos of Hot washing Machine

Inspection tools & Equipment

2 CMM, 2 Digital Height Gauges

Endoscopy & Millipore apparatusOther needed Tools & Gauges

Capacity

Infrastructure

Machine Shop

Product Profile at a Glance

Manifold Products at a Glance

Turbine Housing Products at a Glance

Visit us at http://www.jsautocast.com

Reach us at Marketing@jsautocast.com, (91) 97888-51444