introduction vps en

Added Value Production System

Welcome

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• The plant was setup in China for our major automotive client Valeo, in 2009. The plant in China is the production place with all imported machine from Europe.

• The Staff is working on project oriented flow with 4 Expatriate from Europe in order to implement European working standards.

• The factory staff has 30 worker, in order to reduce the quality risk by using high capacity production machines

• The building area is 4 000 m2.

• Certification : ISO9001:2008

ISO-TS 16949 (on going, scheduled for May2012)

• Know How : Turning, Stamping, forging, High Frequency Heat Treatment, Surface Treatment (Nickel, Phosphate), Broaching, Hobbing, Milling and Grinding.

Company Profile

Added Value Production System

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Facility in China: Factory layout

- 4000 m2- One floor layer- Close to sub-suppliers- Close to Main Port- Close to International Airport- Elevated building

Added Value Production System

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Chairman & CEO

Project MangerSales Quality Manufacturing

Company Profile: Organization in China

Added Value Production System

Plant Manager

Purchasing Finance HR

ProjectTeam

Members

AccountingLocal Market

Export

Incoming

Hub Line

Ring Gear Line

Forging Line

Hydromat Line

Hub Line

Ring Gear Line

LogisticCustomer

Production

Multi-spinde Line

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ASIA

Chinan Xiamen

Company Profile: Localization

Added Value Production System

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Objectives For Costumer Satisfaction

• Commercials activities– Bring Added Value by

providing finish products to the Clients

• Business Model– OEM Contract Manufacturing– Process Developer– Sub-Assembly

• Become lead-partner in Out-Source Solutions

Added Value Production System

• Focus on Mechanical Process Development & Manufacturing Technologies

• Support Customers on the Sub-Assembly Units

• Project Team Oriented Service• Develop Cost Effective Process on the

Components with Customers’ Engineering Team.

• Provide a Lower Cost Turn Key Solution by integration of the process as:

– Turning– Hobbing– Stamping– Forging– heat treatment– Grinding– Milling

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CNC Turning Muratec, Diameter 400 mm Two Star Machine tool, SR20 RII, Diameter Max 20 mm Nakamura TW250 MMY, Bar Diameter 65 mm, Raw till Diameter 250 mm Nakamura WT100, Bar Diameter 42 mm

With Robotized palette processing

• Multi-spindle turning 2 Wickman 1’, Diameter 25 mm 10 Wickman 1’3/4, Diameter 44 mm 6 Wickman 3’1/4, Diameter 82 mm

• Hydromat V12 (special for long parts machine till 400 mm) HB32/45 – 16 post (Diameter till 100 mm + Length 150 mm) Possibility to work from rounded bar, profiled bar, cold or hot forged

parts

List of the equipment

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Broaching Inner broaching Pot broaching (outer profile broaching) – will be available end of 2012

Milling Grinding

Outer diameter grinding Inner diameter grinding

Hobbing Hobbing from 6 up to 400 mm diameter

List of the equipment

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Facility: CNC for complex turning

Added Value Production System

Swis

s Ty

pe

Twin

Tur

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Tw

in S

pind

le

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Facility: Multi-Spindle for high capacity

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Facility: Hydromat for very high capacity

Added Value Production System

Reduced Cycle TimeComplex machining

Quality Risk ReducedHigh Efficiency

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Facility: Hydromat

Added Value Production System

Hydromat Advantages Over Conventional Machining Eliminates secondary operations Extremely short remnants and thin cutoff for significant material saving Reduces work in progress Increased productivity due to bar change and quick changeover capabilities Non-rotating bar stock provides quiet vibration free operation Modular tool spindles with quick-change pre-settable heads for easy

changeovers Easily adapted for vertical machining requirements - up to 6 stations Easily accessible operating controls and machine adjustments Coolant and chips contained in the tooling area away from motors and controls Precision table indexing and repeatability ensures accuracy with SPC to 2.0 CpK Inverting unit repositions part for complete end to end machining Working from Rounded Bar, Profiled Bar, Forging or forming part Diameter from 6 mm to 100 mm (according to the length of the part) Depending of the machine, the max length of the part can be till 400 mm

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Leadership Commitment Customer Focus Strategic Deployment Integrated Infrastructure Disciplined Framework Education and Training

Quality System: based on 6σ

Added Value Production System

6σFor Our Customer Satisfaction

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Our Quality Standards Single-digit PPM Resolution of warranty issues Projects of perfect quality All achieved with maximum responsiveness and a positive attitude. In order to select the best suppliers and help them constantly improve

their performance

VPS relies on three quality-evaluation tools: Selection process Qualification system Continuous improvement

Quality System: Our Standards

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Spectrum analyzer Coordinate projector Rockwell hardness tester

CMM rough meter

Facility in China: Quality – Checking equipment

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Automotive

Defense Aerospace

Electrical

HardwareFittings

Medical

Plumbing

Mains Market

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Mains Market

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Mains Market

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Mains Market

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Mains Market

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Mains Market

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Mains Market

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Mains Market

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Major Customers

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Production Examples

Added Value Production System

Friction Hubs

Forged HubsLugs

Pulley Connectors

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Transmission Shaft Inserts

Production Examples

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Thank You

Added Value Production System