industry 4.0 selction 1 4.0 the... · · 2015-09-08biomass)power)plant biogas)powerplant...
Post on 09-Mar-2018
217 Views
Preview:
TRANSCRIPT
INDUSTRY)4.0)–The)Future)Revolution)of)Productivity)and)Competitiveness)?
Strategic)Priorities)in)ASEAN)Environments
FTPI)20th)Anniversary)Productivity)Conference)
September,)2nd)2015Dr.)Wolfgang) Baltus)– Advisor PSL,))Precise Corporation
2
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
PRECISE'Corporation'Co.,'LTD
Precise)Corporation)Co.,)Ltd.)was)established) in)1987,focussing)on)
power)distribution)and)substation)equipment's) trading.
Nowadays,)there)are) totally)21)companies) in)the)group.)Precise)
Corporation)still)sets)its)goal)on)the)continuing)and)sustainable)
development,)aiming)at)introducing)brandSnew)equipment)and)
efficiently) fulfill) customer)expectations.)The)business)is)being)
enlarged) to)the)global)market,)mainly)the)South)East)Asia.
Its)business)mainly)focuses)on)Smart)Grids) system,)Smart)Energy)
Generation)&)Storage)system,)Smart)Building,)House)&)Resorts)
system)and)Biorefinery Products)which)appropriate) for)Southeast)
Asia.
Products'we'are'Producer'&'Distributor
Transformers
LED)Lighting
Lightning)Arresters
Load)Break)Switch
Main)Distribution)Board)(MDB)
Current)Transformer)(CT))&)Voltage)Transformer)()VT)
“Energizing)Prosperity”,)
Building)foundation)that)contributes)industry)&)Community)Stakeholder)towards)a)
sustainable)future)and)prosperous)growth.)
Sustainable)Energy)Systems)))))))
We)are)looking)for)new)possibilities)and)innovative)solutions.
PRECISEVision'&'MissionPrecise is)a)regional)leader)in)sustainable)energy)systems,)plantations)and)
biorefinery
Envision) new)possibilities)for)sustainable)energies
Develop) biorefineries and)plantations
Strategy
Precise is)a)trusted)partner)in)future)electrical)energy)systems,)Bio)refinery)and)smart)
community)sustainable)development)of)the)region)through)multiSbusiness)processes)and)
innovation)management.
Precise)Core)Competencies
Future)Electrical)Energy)System
Smart)Community)Sustainable)Development
Biorefinery
Biomass)Power)plantBiogas)powerplantfrom)MSW&Straw
SBiogas)PowerplantSBiomethaneFactory)in)the)box)for)biorefineryproducts
BiofertilizerBiobasedBuilding)BlocksBiomaterials
7
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
From)xx4.0)to)Smart)XX
Industry)4.0
Productivity)4.0
Energy)4.0
Farming)4.0
Logistics)4.0
Industrial)Internet)
Internet)of)Things
……..
8/31/15 8
EVOLUTION)OF)INDUSTRY)4.0)
Year
REV
OLU
TION)TYPEIndustrialization
2nd Revolution:Mass)production)(conveyor)belt),)Mobility,)standardization,)precision)manufacturing
3rd RevolutionMicroelectronics,) Computer,)NC,)PLC
Electronic)Automation
Towards)4th RevolutionICT,)Cyber)Physical)Systems)
Smart)Automation
Power)generationManual)manufacturing
1913 1954 20151782
Industry)4.04th revolution
1st RevolutionSteam) Engine,)Quality)of)life,)Engineering) Science,) textile,)steel,) coal) industry
GB US
US,)EU
EU
Based)on)DFKI
EVOLUTION)OF)INNOVATION)
Year
INNOVATIO
N)TYPE
Single)FactorInnovation
Value)Prop:R&D)focussed product)innovation,)separated) from)process) innovation
Value)Prop:Focus)on)core)competencies,Focus)on)innovation)portfolios
Portfolio)Innovation
Value)Prop:Modern)approach,) includes) innovation)in)all)functional)areas,) creating)a) strong)innovation)culture) including)time/space)aspects
Total)Innovation)Management
Copy)&)Modify
1970 1990 20001950
History)of)Industry)4.0
8/31/15 11
• First)initiated) as)a)HighSTech)project)by)the)BMBF)and)first)presented))at)the)Hannover)Fair)2011
• Funded)with)400)Million) Euro)(2014)
Main)Challenges)and)Drivers)in)Industries
Shorter)time)into)Markets• Shorter)innovation)cycles• More)complex)products• Greater)data)volumes
Increased)Flexibility• Individualized)Mass)production• Volatile)markets• High)Productivity
Higher)Efficiency)and)Competitiveness• Energy)and)Resource)Efficiency
8/31/15 12
Internet)of)Data/Services)vs.)Internet)of)Things
8/31/15 13
CENTRAL SERVER
DATA WH,INTERNET
PCBIG DATA, ClOUDS, SMART
DEVICES
iNTERNET OF DATA AND SERVICES
PHYSICAL OBJECTS,
devices etc.
INTEGRATED SYSTEMS
CPSINTERNET OF
THINGS
M2MWIFI
IP capability
Source):)adapted)from)Roland)Berger)Think) Act)Industry) 4.0,)2014
Traditional)factory)towards)factory)4.0
8/31/15 14
Response)to)• global)markets,)
customers,)• quality)standards,)
product)life)cycle)management,)
• shorter)production)set)up)times
• Modular)production,)sensors,)
• location)sensing) in)a)wireless) contextEnhanced)productivity)and)competitiveness
Roland)Berger)Industry)Study)– Think)Act)March)2014)
8/31/15 15
Rise)of)emerging)countries)as))Industry)players
8/31/15 16
Manufacturing)Value)added)1991)EUR)3,451)bn Euro
Africa South)America Asia)excl.)Japan
Russia)and)Eastern)Europe North)America Japan
Western)Europa Other)developed)countries
2011))EUR)6,577)bn)Euro
Africa South)America Asia)excl.)Japan
Russia)and)Eastern)Europe North)America Japan
Western)Europa Other)developed)countries
Source):)adapted)from)Roland)Berger)Think) Act)Industry) 4.0,)2014
Share)of)emerging)economies:)21%)(Asia) :)8%)
Share)of)emerging)economies:)40%)(Asia) :)31%)
GERMAN)OBJECTIVE)INDUSTRY)4.0
• Keep)and)bring)manufacturing)back)to)Germany
• Knowledge)based)High)Technology)Strategy• Keep)of)the)leading)industry)position• Increase)Productivity)and)Efficiency• Technology)Leadership)to)main)leading))competitive)position
• Response)to)changing)global)environments)(labor)costs,)product)life)cycles,)customer)focus,)product)individualization)and)quality)
• Speeds)up)production)setup)processes)by)modular)approaches)and)minimized)complexity
• Needs)to)employ)skilled)workers
• Needs)longSterm)commitment)and)investment• Is)a)disruptive)change)with)widespread)impacts)on)industries)and)societies
• Needs)new)skills• Needs)interdisciplinary)collaboration• Cloud,)Open)Source,)Big)Data)processing)and)analyzing
• Cyber)security
8/31/15 17
From)Batch)One)to))increased)Productivity
8/31/15 18
0% 20% 40% 60% 80% 100% 120% 140% 160%
Labor
Depreciation
Operating
Logistics
Materials
Overhead
Cost)Expectations)Industry)4.0
Industry)4.0 Today
Expected)productivity)increase)in)next)5S10)years):4%S7%)of)total)costs
• Integrated)manufacturing)and)logistics)process• Flexible) smallSbatch)manufacturing• Automated)consignment)systems
Based)on)BCG)analysis,)April)2015
Where)are)the)potential)Industry)segments)of)Industry)4.0)?
8/31/15 19
Bitcom.org
0
50
100
150
200
250
300
bn)Euro
Six)areas)account)for)1/3)of)total)potential)pf)Euro)267)bn
others
Agriculture
ICT)
Chemicals
Cars
Electronic)Equipment
Mechanical)Engineering)
Adapted)from)Fraunhofer,) Bitkom
20
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
Factory)of)the)Future
8/31/15 21
Cyber Security
Cloud Computing Big Data Resource of
the future
Mass Customization
Internet of Things
CustomersSuppliersSensors
CPS Autonomous
Vehicle3D printing
Additive Manufacturing
Advanced Materials Robots
Logistics 4.0
https://www.youtube.com/watch?v=HPRURtORnis
Source):)adapted)from)Roland)Berger)Think) Act)Industry) 4.0,)2014
Bosch)Factory)4.0
https://youtu.be/GKhSTjraHlU
8/31/15 22
IoT Movie
https://www.youtube.com/watch?v=kYQ_PHOCj
yg
INNOVATION)MOVIE)(option)only)
http://youtu.be/B4ZSGQW0UMI
8/31/15 23
Smart)Factory)KL
8/31/15 24
Smart)Factory)KL
8/31/15Dr.)Wolfgang)Baltus))S National) Innovation)
Agency)(NIA),)Bangkok25
Smart)Factory)KL
8/31/15Dr.)Wolfgang)Baltus))S National) Innovation)
Agency)(NIA),)Bangkok26
STEPS)TO)INDUSTRY)4.0
8/31/15 27
OWL)ClustermanagementDec)2014
Effective) IT)systems)require)wellSstructuredbusiness)processes
IT)systems)at)the)end)of)the)process)chain
New)Business)Models)emerge
8/31/15 28
• From)Bookstore)to)eSbooks
• From)Yellow)Pages)to)Marketplace)(Platforms)
• From)Record)store)to)Music)Streaming
• From)Taxi)to)Ride)Sharing) (Uber,)GrabTaxi)
• From)Software)to)App)Stores)and)Subscriptions
• From)Hardware)to)Hardware)Apps
FORD)OPEN)XC
8/31/15 29
• Control)of)car)sensors
• Development) )of)new)apps)for)instance)for)traffic) information,)weather)updates,)fuel)consumption)etc
Source):Ford
TESLA)S OPEN)SOURCE)TECHNOLOGY
8/31/15 30
TeslaIn the digital economy, the winner takes all. What matters is to be at the center of an ecosystem. For this, you need to let others build upon your platform, and reduce transaction costs to nil (this means: no license, or no license fees),” writes one intellectual property expert, who chose to withhold his name. Releasing patents is one way to keep transaction costs down.
We believe that applying the open source philosophy to our patents will strengthen rather than diminish Tesla’s position in this regard. (source: Tesla)
From)Software)App)to)Hardware)App
8/31/15 31
http://www.youtube.com/watch?v=oDAw7vW7H0c
More)than)420)million)clicks) in)few)days
Google)Project)ARA
Source:)Google
OWL)cluster)activities)and)implementations
8/31/15 32
Smart)Products
Smart)Factory
Smart)Logistics
Industry)4.0
Source:)OWL)cluster) report,) 2015
33
Example:)SMART)GRID)in)Europe
•Intelligent)Sensors)control)the)grid
•2Schannel)communication)system)are)able)to)feed)back)into)the)grid)on)demand
•Intelligent)consumption)meters)are)able)to)control)the)consumption)of)customers
•optimization)of)alternative)energy)inputs
Task)of)companies)toward)Industry)4.0
8/31/15 34
• Better)use)of)Data
• Development)of)Skills
• Secure)Access)to)Customers
• Boost)up)Speed)in)IT)and)Innovation
• Enhance)Data)security)
Mc)Kinsey
Readiness)for)Industry)4.0)Roland)Berger)Study
8/31/15 35
Thailand)?Source):)Roland)Berger)Think) Act)Industry) 4.0,)2014
36
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
Global)Industry)4.0)Starting)up
8/31/15 37
EUROPE:INDUSRY)4.0
US:INDUSTRIAL)INTERNET)CONSORTIUM
CHINA:MADE) IN)CHINA)2025INTERNET)PLUS
TAIWAN)Productivity)4.0
INDIAINDUSTRY)4.0)“Make) in)India”SKILL)INDIA
JAPANIVI)– The)industrial) value)chain)Initiative Based)on)Linkedin;)
Darren)Halford
Global)Industry)4.0
8/31/15 38
Source):)Infosys
Industry)4.0)vs)IIC)(US)
8/31/15 39
Column1 Industry.4.0 IICKey$Authors German$ Government Large$ Multinationals
Key$Stakeholders Government,$ Academia,$ Business Business,$Academia,$ Government
Support$platforms Government$ Industrial$Policy Open$Membership$non$profit$consortium
Sectorial$ focus Industry Manufacturing,$energy,transportation,health$ care,$ utilities,$ cities,$agriculture
Technological$ focus Supply$chain$coordination,$embedded$ systems,$automation,robots Devices,$data$ flows,$predicitve$ analytics,$ industrial$automation
Geographical$ focus Germany global
Corporate$ focus SMEs all$ companies
Optimization$ focus Production$optimization Asset$optimization
Standardization on$agenda Recommendation$ to$standards$organizations
40
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
TOWARDS)ASEAN)2015Integration)is)the)key
8/31/15 41
• ASEAN 2015 will$see integration of ASEAN$communities:
political, economic$and$socioO cultural.
• Following this scenario, science and technology$including$
INNOVATION$ should be integrated across$ASEAN and beyond.
• Collaboration leads to clusters and integration.
• Innovation.leads.to.sustainable.evolution.of.Science.and.Technology
• A win?win situation.STI)Thailand,)2010
Competitiveness) )in)selected)ASIAN)Countries)2014/2015
• Thailand)looses)his))competitive)advantages)in)the)region)?
• Other)ASEAN)member)countries)are)closing)up.
WEF)Competitiveness)Report)2014/2015
7
21
34 3928
5448
6871
110
5
21
30
3934
54
49
6970
107
3
2429
3236
5449
75
87
110
3
26 27 28
3844
51
59
85
109
2
2126
28
39
46
56
65
75
97
2
2529
28
38
50
59
75
65
85
2
2429
26
37 38
60
70
59
88
81
139
2
20
2831
34
7168
52
95 93
134
0
20
40
60
80
100
120
140
160
Singapore Malaysia China Brunei Thailand Indonesia India Vietnam Philippines Cambodia Laos Myanmar
Rank
2007 2008 2009 2011 2012 2013 2014 2015
INNOVATION HEAT MAP SEA
Analysis)of)factors)in)competitiveness)in)ASEAN)countries)2013
0
1
2
3
4
5
6
7Instititution
Infrastructure
Macroeconomic
Health)and)primary)Education
Higher)Education)and)Training
Goods)market)efficiency
Labor)market)efficiency
Financial)market)development
Technological)Readiness
Market)Size
Business)sophistication
Innovation
ASEAN)Countries)Competitiveness) in)2012/2013
CHINA
Indonesia
Malaysia
Singapore
Thailand
Vietnam
Philippines
WEF)Competitiveness)Report)2013
44
WITHOUT CHANGING (IN) MINDS INNOVATION NOT EVOLVEINNOVATION)STARTS)IN)US
LEARN)FROM)THE)EXPERIENCE)OF)OTHERS
CHANGE)MIND
EVOLVE) INOVATION)CULTURE
45
Most�world-class� companies are using both modesInnovation)modes
BottomSup)InnovationIdeasStaffSinitiatedEntrepreneur)drivenManagement)Ssupported
TopSDown)Innovation
Vision)fueledManagementSInitiatedAmbitionSdrivenStaffSsupported
Common)driver):Value)creation)for)customer&stakeholder
Main)Enabler:
Innovation)culture Innovation)process
+
46
Framework)of)Innovation
Customer)Feedback
Supplier)Feedback
Leadership
Strategy
Knowledge)
People
Processes)incl.
InnovationResults
Customer
New)ProductsNew)ProcessValue)creation
Employees
Organization
IMPACTS
Competitiveness
Economics
Market
Environmental)Footprint
Performance
Innovation)culture
Organization))culture
Innovation)Enabler
Innovation)Process)results
InnovationFeedback
47
FROM 4.0 to SMART XXEvolution)of)Industry)4.0
SMART FACTORY 4.0What)can)be)expected?
GLOBAL INDUSTRY 4.0Worldwide)attention
INNOVATION 4.0 and COMPETITIVENESSNecessary)
INTRODUCTION Precise
SummariesThailand)“QuoSVadis”
1
2
3
4
5
6
Impact)on)Thailand)and)Recommendations
8/31/15 48
• Thailand) might)loose)competitiveness)as)production)hub
• Industries)might)shift)back)to)developed) countries
• Foreign) Investment)might)slow)down
• Introduction)of)Industry)4.0)might)need)a)shift)on)labor) skills)– unemployment) ?
• Impact)on)social)systems)– change)mind)philosophy
• Revamp)of)the)education) system)necessary)S>)vocational) education) and)training
Summary
8/31/15 49
• Industry)4.0)will)evolve)to)a)new)revolution
• Industry)4.0)will)have)a)impact)many)areas)from)technology,)value)chain,)workers) to)socioSeconomic) aspects
• Industry)4.0)might)be)“THE)NEXT)BIG)THING”
• Where)Thailand)will)be)positioned)in)future??
THANK)YOU!
Contact:Dr. Wolfgang BaltusSenior Advisor PSL – Precise Corporation
8/31/15 50
wobalt@mac.commobile: +66-87794-165
top related