industry 4.0 and smart factory smart factory...

• Industry 4.0 and Smart Factory

• Smart Factory Toolkit

• Smart Factory Toolkit Demo

3

Connected Device

Realize new

manufacturing flow

and service model

Customer insight

Factory as a Service

Proactive and

predative

maintenance

Service oriented

organization

New grows by

digital

transformation

Connectivity & Internet of Things & Cloud

Man – Machine – Material - Method

Cyber-Physical

Systems (CPS)

Autonomous

Robots

Additive

Manufacturing

Big Data &

Analytics / ML

Augmented

Reality

Mobile

Devices/Apps

Intelligent

Products

Plug-and-

Play Factory

Seamless

Supply &

Value Chain

Integration

Embedded

Digital

Product

Memory

Parts-

controlled

Production

Process

Predictive

Maintenance

„Factory as a

Service“

Automated

Parts

Ordering &

Delivery

Seamless

Integration

of Planning

& Production

Human-

Robot

Collaboration

Real-time

Product &

Parts

Tracking

Self-

optimizing

Production

On-demand

Assistance

(based on

AR/VR)

Device Connectivity &

Management

Data management &

InsightsAdvanced Analytics

Business Productivity &

Process Optimization

Gain visibility, access and

control to machinery and

processes

Manage KPIs to improve

operational performance and

decision making

Anticipate problems and deliver

new value added services

Integrate People and Business

Processes

1. Factory Automatic, Digi

2. Equip Connectivity, Management, Data Ingestion

3. Data Integration, Visualization, Alarm Management

4. Big Data and Predative Maintainence

Smart Factory Steps

OT

IT

Agenda

• Industry 4.0 and Smart Factory

• Smart Factory Toolkit

• Smart Factory Toolkit Demo

admin.iot-smartfactory.net

Speed up Industry IoT end to end application

development and deployment.

Reduce development effort on Industry IoT application

by configurable and manageable Toolkit

Support global multiple factories deployment with

centralize management

As a Cyber-Physical System, offers remote monitoring,

operation efficiency and predictive maintenance capabilities.

CPS: https://en.wikipedia.org/wiki/Cyber-physical_system

Enterprise

Factory

Equipment

V-Enterprise

V-Equipment

V-Factory

IoT Device / Gateway

ERP

MES

Factory Ops

CyberPhysical

Dashboard,Monitoring& Control

Data Platform

App

Hybrid Cloud Architecture

Simplify Device Connectivity

Industrial Business Insight with Big Data Platform

Retrieve alert message from equipment directly

Correlate telemetry messages with business alarm

Syndicate real-time alarm with external entities

Real-time Visual Monitoring & Control

Aggregated Business Operation Analytics

Manufacturing Optimization

Syndicate data with ERP, MES or legacy application

Analyze operation performance : OEE, Uptime, MA

Optimize product formula/recipe by ML tools

Predictive maintenance on each important equipment

Improve supplier chain forecast and reduce inventory

V1

V1.5

V2

ERP

Roles / Users

V-Factory

V-Equipment

MES/ERP

Device Mgt

IoT Device

Alarm Rule

Alarm Action

Monitoring

Message Schema

IoT Hub

Certificate

Smart Factory

SF Device

V1

• Industry 4.0 and Smart Factory

• Smart Factory Toolkit

• Smart Factory Toolkit Demo

Web Site: http://admin.iot-smartfactory.net/

Login ID: demo@contoso.com

Password: demo

The demo account has limited and read access only permission.

User & Role

Remote

Monitoring

User Group Permission Employee

A1 A2 A3

Factory

IoT Hub IoT Device

Equipment

MessageWidget

CatalogDashboard

SF Device

SDK

B1

B2 B3

B4

B5B7

B6

B8

Company Dashboard

Factories Dashboard

Equipment Dashboard

Equipment Dashboard

Messages

Widget Catalogs

You should define your own Widget Catalogs by message context and visual widget template.

Tips

Basic Card

Text Card

Line Chart

- Widget Title

- Equipment Photo

- Factory Name

- Equipment Class

- Equipment Name

- Lighting Status

- Widget Title

- Text Source Field

- Color Code

- Widget Title

- X Axis Source Field

- Y1, Y2, Y3 Source Fields

- Y1, Y2, Y3 Scale Position

- Y1, Y2, Y3 Color Codes

Percentage Card

Bar Chart

Pie Chart

- Widget Title

- Value 1,2,3,4 Source Fields

- Value 1,2,3,4 Display Name

- Value 1,2,3,4 Color Code

- Widget Title

- Total Source From

- Total Source

- Current Number Source

- Foreground Color Code

- Background Color Code

- Widget Title

- X Axis Source Field

- Y1, Y2, Y3 Source Fields

- Y1, Y2, Y3 Color Codes

Text List

Map Card

- Widget Title

- Zoom Level

- Widget Title

- Text 1,2,3,4 Source Fields

- Text 1,2,3,4 Display Name

- Ball 1,2,3,4 Color Code

Alarm Card

Alarm Records

- Widget Title

- Alarm Text Color

- Alarm BG Color Code

- Widget Title

- Alarm Data Range

Alarm and

Action

Define

Alarms

External

Applications

C1

C2

C3

Assign

Actions

1. Alarms• From Equipment Directly

Field (AlarmMessage) != NULL

Field (AlarmMessage) = Over Speed

• By Rule Set you defined on Toolkit

Filed (equipmentId) = A123 AND

Filed (temperature) >100 END

3. Actions• Display Alarm on Dashboard

• Send command to IoT Device when Alarm occurred

• Call defined Restful API with message to external Application2. External Application

• Smart Factory Toolkit Dashboard

• IoT Device

• External Applications (Restful API)

Demo 1

Alarm: Machine Message

External Application

Action:

Show Toolkit Dashboard

Demo 2

Alarm: Toolkit Rules

External Application

Action:

Show Toolkit Dashboard

Send Command to Device

Demo 2

Alarm: Toolkit Rules

External Application

Action:

Show Toolkit Dashboard

Send Command to Device

Send Message to EMMA