idea - the industry solution a-0 unreleased

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

IDEA Master TrainerIDEA Master Trainer

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IDEA – The Industry IDEA – The Industry SolutionSolution

The First Step The First Step Towards Counterfeit Towards Counterfeit

MitigationMitigation

Revision B

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

IDEA Master TrainerIDEA Master Trainer

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Is your organization prepared to

Mitigate

Counterfeit Electronics?

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Agenda•Where do I begin?•Risks of the Open VS Authorized markets•Open Market Independent Brokers

•Why & who is the IDEA Organization•Who is eligible to be a Member?•Do I need to be an IDEA Member?

•Member Benefits •Membership requirements & expectations

•Final Wrap Up•Review and additional questions

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Where do I begin?

Open Market

Broker

Independent Distributor(ID)

Broker Distributo

r

Stocking Distributo

r

Original Component Manufacturer (OCM)

Authorized/Franchised Supplier

F E N

C E

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Open Market Independent Brokers

• Prevailing image• Business ethics• Substandard/Counterfeit parts

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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IDEA Organization• Independent Distributors of Electronics

Association (IDEA)• Business ethics• Substandard/Counterfeit parts• Quality Independent Distributors• IDEA-STD-1010

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Who is eligible to be a Member?• IDofEA.org/join for specific details• General membership

• Independent Distributors of Electronics• Associate membership

• Test Services Companies• Part Manufacturers – coming soon• OEM/EMS Providers – coming soon• Government Entities – coming soon• Service Providers – coming soon

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Do I need to be a member?• I

This course will provide you with:  ·         A comprehensive examination of the topography of the Open Market·         The fundamental contents of a supplier management program of Independent Distributors·         The basic inspection process for components procured in the Open Market·         Detailed inspection skills and techniques for the visual detection of counterfeit and substandard characteristics·         Information about and how to prepare for the IDEA-ICE-3000 Professional Inspector Certification Exam

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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3.0 • Approved supplier

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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3.0 • IDEA

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.0 • Documented CF electronics control plan

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.0 • Documented CF electronics control plan

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.0 Requirements • Documented CF electronics control plan

• AVL/AML consideration• Peer data; GIDEP, ERAI, IDEA• Length of business

• Certifications (AS9100, AS9120, ISO9001…AS5553…)

• Previous audits results

• Performance results• Memberships (SMTA, IDEA…)

• Outsourced testing• Certified quality inspectors

• Implied warrantees

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

IDEA Master TrainerIDEA Master Trainer

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4.0 Requirements • Documented CF electronics control plan

• Financial stability• JESD31 Requirements for product integrity and

traceability• Supplier over-head costs

• Cost of quality

• Direct procurement to AVL/AML• Review of supplier performance

• Audits (Objective evidence)• NOT the same as an OCM/Authorized audit• QMS integrates proactive steps for CF mitigation,

Prior to PO issuance• Variable periodic audits• IDEA-QMS-9090

• Performance, alerts, peer reviews

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.0 Requirements • Documented CF electronics control plan

• Assess, mitigate and document if not from OCM/Authorized

• MIL-PRF-38535 & MIL-PRF-19500• General CoC requirements for IC’s & Semiconductors• Doc reqmts differ: Mil/Aerospace and Commercial

• Supply chain traceability• Chain of Custody from OCM to you• Risk assessment

• Flow down requirements• Risk assessment

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.1.2 Purchasing• Procurement clause requirements

• PO’s qty and Quality requirements• Appendix D1 - 3

• Guarantee of product source• Supply chain traceability

• CoCT• Test and Inspection rqmts

• QMS • Product Impoundment

• Federal penalties

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.1.4 Verification• Open Market purchases

• Increased processes and inspection

• Will not eliminate CF parts >>> only mitigate

• Supplement existing processes and inspection processes – not replace them

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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•Packaging and packing material

•Lead condition•OCM Marking

•Black topped•Die and bonds exist

•RoHS compliance•Decap

•Thermal cycling performance

•Continuity test >> MIL-STD-883

•Infancy burn out

•Hermicity seal

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.1.5 In-Process Verification• Documented process

• Detection• Verification• Control of suspect parts (in-process & in-field)

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.1.6 Material Control• Documented control

• Scrap product – segregation & destruction• No suspect/CF parts

• Surplus product – can be resold with an accompanying quality record

• Returned product – due diligence to determine authenticity before acceptance

• Suspect/CF product – physical identification• Segregate and quarantine• May not return to supplier (preclude resale)• CF confirmation will include OCM confirmation• Due diligence reporting

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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4.1.7 Reporting• Documented reporting process

• Internal organizations• Customers• GIDEP and ERAI• Criminal Investigative organizations

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

IDEA Master TrainerIDEA Master Trainer

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Summary• Publications• Terms and definitions• Requirements• Counterfeit Electronics Control Plan• Purchasing practices• Part verification• Material control• Reporting requirements

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

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Thank You

Counterfeit Parts Mitigation WebinarCounterfeit Parts Mitigation WebinarPresented by Presented by Mark YoungMark Young

IDEA Master TrainerIDEA Master Trainer

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Further Information

For questions regarding this webinar, please contact Mark Young at

marky@eptac.com

For information on any of EPTAC’s, IPC’s or IDEA’s Certification Courses, please visit our website at http://www.eptac.com or

contact us directly at 800- 643-7822