hubilo · ΕΞΩΦΥΛΛΑ author: yannis angelis created date: 4/20/2019 12:06:09 pm

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Copper Steel Aluminium Real Estate

€

2018 Sales 64M m2 Coated Aluminium Surface Export Ratio 99%

14%12%

8%

5%3% 2% 1% 1%

86%88%

92%

95%97% 98% 99% 99%

25000

30000

35000

40000

45000

50000

55000

60000

65000

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

2009 2010 2011 2012 2013 2014 2015 2016

Domestic Sales Exports Annual Sales (000 m2)

ELVAL COLOUR

• Experience, established in 1977

220 People

Wide Range of Products

Green & Sustainable

Certified

Audited

Many Sectors

Construction, Transportation, Display

With our full range of products and solutions

we aim at enhancing architectural vision

by creating innovative and creative

architectural spaces.

• Custom – made colours in any

coating system

• Application Solutions

• Vertically Integrated

• Accountable

• Reliable

• Consistent

• Excellent Quality

• Exports 99% of sales

• Market Oriented

• Leading European Aluminium

Coil Coater

• Member of European Coil

Coating Association (ECCA)

• Member of European Aluminium

Association (EAA)

• Member of Hellenic Aluminium

Association (EEA)

• ISO 9001-2008, 14001-2004,

OHSAS 18001 Accredited

Sales in

more than

70 countries

Established in

1977

Coating Systems

made to

suit any project requirement

Experience in

Coating and

Colour

Matching

6

www.elval-colour.com

ecs@elval-colour.com

Vertically integrated Aluminium Coil

Coater and

Aluminium Composite Panel producer

In-house production

of non-flammable core

etalbond®A2

Green Building Product

Solutions

Our Products

FAÇADE Aluminium Composite PanelLDPE core,fire classification E (EN 13501-1)

Aluminium Composite PanelMineral core, fire classification B - s1,d0 (EN 13501-1), NFPA 285 and ASTM E84

Aluminium Composite Panelmineral core, fire classification A2 - s1, d0 (EN 13501-1), NFPA 285 and ASTM E84

2mm Solid Aluminium Sheet , fire classification A1 (EN 13501-1)

Statoil Headquarters, Oslo, Norway30,000m2 etalbond

Coated Aluminium Strips Specialized for Rain Gutters , Flashings and Rolling Shutters

Coated Aluminium Strips Specialized for Roofing Applications

OROFE FALZIP

AA3005 H41

Double bending standing seam, façade

OROFE PENTE

AA 5754 H46

Super roofs, airports, exhibition centers,

standing seam roofing

OROFE TESSERA

AA 3004 H44+

Super roofs, airports, commercial buildings

OROFE TRIA

AA 3105 H46

Simple roofs, polyurethane panels,

corrugated , sheet roofing and

facades > AA 3105 H42

wall and refrigeration structures

ROOFING

Zheng Zhou Airport, China

400,000m2 Orofe Pente

PRESENCE IN

AFRICA

etalbond ® /FR

Alice Lane Towers, Johannesburg,

South Africa

etalbond ® /FR

Mauritius Commercial Bank, Mauritius

PRESENCE IN

AFRICA

etalbond ® /FR

PWC, South Africa

PRESENCE IN

AFRICA

PRESENCE IN

AFRICA

etalbond ® /FR

Retail park at Viana, Luanda, Angola

PRESENCE IN

AFRICA

etalbond ® /FR

NACALA AIRPORT, Nacala,

Mozambique

PRESENCE IN

AFRICA

etalbond ®

TALATONA SHOPPING MALL,

Luanda, Angola

Coating Systems and specifications

QUALITY LIES IN THE DETAILS:

THE ACP CASE

Core Composition and Behavior against Fire

Characteristics of Aluminium

Aluminium properties

- Differences in Thickness

- Differences in Alloy

etalbond ACP in detail

Stiffness [Nm2/m]Tensile yield

strength of

aluminium [MPa]

etalbond 4 mm 215.83 120

ENF 2 mm (SolidAluminium)

46.67 140

Solid Aluminium 3.33 mm

215.83 140

Stiffness

Stiffness [Nm2/m]Tensile yield

strength of

aluminium [MPa]

etalbond 4 mm 215.83 120

ENF 2 mm (SolidAluminium)

46.67 140

Solid Aluminium 3.33 mm

215.83 140

Weight

etalbond A2 Solid AluminiumWeight ratio

SolidAluminium

=100%Thickness(mm)

Weight

(kg/m2)

Equivalentthickness

(mm)

Weight

(kg/m2)

4 7.3 3.3 8.9 82%

6 10.9 4.5 12.2 89%

Aluminium composite panel etalbond A2

is lighter

100

120

140

160

180

200

220

240

0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55eff

ecti

ve s

tiff

ness,

EI, (

Nm

2/m

)

ACP Top Layer Aluminium Thicknes, t, (mm)

4MM ACP EFFECTIVE STIFFNESS VS VARYING ALUMINIUM THICKNESS LAYER

80

100

120

140

160

180

200

220

240

0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55Eff

ecti

ve S

tiff

nes

s, E

J, (N

m2/m

)

Aluminium Thickness, t, (mm)

4MM ACP EFFECTIVE STIFFNESS VS CHANGE OF ALUMINIUM THICKNESS OF BOTH LAYERS

100

110

120

130

140

150

160

170

180

190

185

146

131

Maximum Bending Moment (Nm/m) Values for Different Alloys

ACP with AA3105 H44 ACP with AA5005A H42 ACP with AA1100 H46/48

PERIOD

PAINT

PVDF usually contains 70% Polyvinylidene fluoride and

30% Acrylic.

PVDF resins are produced under royalty (Kynar/Hylar)

Advantages excellent UV resistance

± μ

±

Advantages: Suitable for aggressive environments

Resistant to acidic rain

Excellent UV resistance

Very Good abrasion properties

Exceeds ECCA and AAMA 2605 requirements

± μ

±

Lumiflon

Coating

± μ

Lumiflon coatings contain Fluoropolymer resins and are

also produced under license.

High-end coating

Excellent abrasion and UV resistance

Can achieve high gloss

Intense colours

Exceeds ECCA και AAMA 2605 requirements

0

5

10

15

20

25

30

pe vhdpe pvdf 2 pvdf 3 pvdf4

D

u

r

a

b

i

l

i

t

y

i

n

y

e

a

r

s

Painting systems

Functional Coatings

Self cleaning properties

developed with nanotechnology

principles

A specially developed innovative highly durable polyurethane coating that glows intensively when it gets dark

Cool CoatingsCertified High Reflectivity Coatings for energy savings

A specially developed coating that enables aluminium to be used as a substitute for ceramic or stone material

Anti-graffiti properties

Special ImitationsWood, Marble, Granite ,Corten (Oxidised Steel),

and Paginated Copper

imitations

THE

IMPORTA

NCE OF

What is the coil coater responsible for?1. Safe Working Environment2. Environmentally Friendly Operation 3. Degreasing (Substrate Preparation)4. Quality of passivation5. Quality of Coating Appearance and

Coating Integrity6. Process data traceability7. On-time delivery

• ISO 14001 certified• Afterburner

• For Solvent Elimination in Air Emissions

• Industrial Emissions’ Directive (IED) 2010/75/EU

• Thermal Oxidizer• For solvent heat recapture and warming of incoming air

• Zero Liquid Emissions Plant

• Coatings which do not contain

• Led (Pb), Chrome (Cr) and Isophorone (IF) free

• Coatings which are compliant with

• Reach compliant (Regulation (EC) No 1907/2006)

• Restriction of Hazardous Substances

Directive 2002/95/ECRoHS compliant

••••••

Degreasing

Quality

of

Passivation

The deposition of a chemical on the substrate surface which reacts with the free roots of the material in order to reduce reactivity

What is

Passivation

?

Why is passivation important?

Quality

of

Passivation

• It provides a chemically friendly surface for the primer coating to bond with the substrate

• It reduces substrate surface reactivity (oxidation rate)

Quality

of

PassivationWhat will happen if things go wrong?

• Filiform corrosion• Blistering• Delamination in micro

scale

Quality

of

PassivationWhat will happen if things go wrong?

• Filiform corrosion• Blistering• Delamination in micro

scale

Coating Appearance and Coating Integrity

Gloss

• Function of Coating Spec and Coating Head relative

speed

Shade

• Function of coating thickness and Coating Spec

Surface Defects

ACP CORE

COMPOSI

TION AND

Façade Material Classification EN13501-1Fire

Classification

Polymer Mineral Product Generic Description

A1 0%, Negligible in liquid

coating

100% ELVAL

ENF

2mm & 3mm Solid

Aluminium, liquid

coated, Zinc and

Copper Panels

A2 5% core plus coating 95% etalbond

A2

A2 ACP, Powder

Coated Solid

Aluminium

B 25% core plus coating 75% etalbond

FR

FR ACP

E 100% 0% etalbond

PE

PE ACPetalbond A2-s1, d0

etalbond FR B-s1, d0

Management system and quality control

Controlled production procedures – Certification bodies

Certification bodies

• Control the management system and the

quality control through periodic visits at the

production

• On site random sampling for tests at

independent accredited laboratories

• Traceability control

Controlled production procedures – Certification bodies

Inspections usually every six months

• Continuous monitoring

• Final product of high quality

• Uniformity and stability of technical

characteristics from production to

production

Main Differentiation

Factor for the coreLow Power

Optical

10 – Rey B19 – Al+B111 - New Al-A25 - Old Al-A2 Solid Sheet

1.5 mm

How to improve behavior against

fire:

- Remove fuel

- Remove heat

- Remove oxygen

Tricks of the trade on Cores

Element Cost Fire

Retardation

Effect

ACP Core

Calorific

Value

(MJ/Kg)

Magnesium Hydroxide

Mg(OH)2€€€€ ****** 5

Aluminium Hydroxide

Al(OH)3€€€ ***** 8

Calcium Carbonate

Ca2CO3€ - 23

However All Cores fulfill EN13501-1 Class B

commonly known as FR (Fire Retardant)

THE

FAÇA

DE

Integrated Façade Supply Chain

Investors

Architects

Façade Engineers

Main Contractors

Façade Contractors

Certification Bodies

Material Manufacturers

Government Institutions/

legislation

Tenants

Installers

Insurance Companies

Inspection services / Fire Brigade

So, what can One do in order to ensure quality?

etalbond®/FR applicationsTheatre tower, Amstelveen, The Netherlands

• Accept/Demand combination of certifications for system and product

• Test for Façade System Variations

• Include Certifications which require

sampling from the certification body

• Include certifications that require periodic plant audits

• Visit and Audit the

Manufacturers• Testing of Delivered Material prior to installation

• Inspection of Final Installation

Thank you for your attention

www.elval-colour.com

e-mail: ecs@elval-colour.com