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Honda TRX250TMFOURTRAXOWNER’S MANUAL
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Introduction
Introduction
Congratulations on choosing your Honda ATV.
When you own a Honda, you’re part of a worldwide family of satisfiedcustomers people who appreciate Honda’s reputation for buildingquality into every product.
Your Honda was designed as a recreational ATV for off-road use byone rider only.
Before riding, take time to get acquainted with your ATV and how itworks. To protect your investment, we urge you to take responsibilityfor keeping your ATV well maintained. Scheduled service is a must, ofcourse. But it’s just as important to observe the break-in guidelines, andperform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.It’s full of facts, instructions, safety information, and helpful tips. Tomake it easy to use, the manual contains a detailed list of topics at thebeginning of each section, and both an in-depth table of contents and anindex at the back of the book.
As you read this manual, you will find information that is preceded by asymbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Whenever you ride, tread lightly. By staying on established trails andriding only in approved areas, you help protect the environment andkeep off-road riding areas open for the future.
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Introduction
Introduction
If you have any questions, or if you ever need special service or repairs,remember that your Honda dealer knows your ATV best and isdedicated to your complete satisfaction.
Happy riding!
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A Few Words About Safety
Safety Labels
Safety MessagesDANGER, WARNING, CAUTION
A Few Words About Safety
–– on the ATV.
–– preceded by a safety alert symbol and one ofthree signal words: or .
Your safety, and the safety of others, is very important. And operatingthis ATV safely is an important responsibility.
To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in this manual.This information alerts you to potential hazards that could hurt you orothers.
Of course, it is not practical or possible to warn you about all hazardsassociated with operating or maintaining an ATV. You must use yourown good judgment.
You will find important safety information in a variety of forms,including:
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You WILL be KILLED orSERIOUSLY HURT if you don’tfollow instructions.
You CAN be KILLED or SERIOUSLYHURT if you don’t followinstructions.
You CAN be HURT if you don’tfollow instructions.
A Few Words About Safety
A Few Words About Safety
Safety Headings
Safety Section
Instructions
These signal words mean:
–– such as Important Safety Reminders or ImportantSafety Precautions.
–– such as ATV Safety.
–– how to use this ATV correctly and safely.
This entire manual is filled with important safety information –– pleaseread it carefully.
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Contents
Contents
.......................................................................................ATV Safety .
...................................................................Instruments & Controls .
....................................................................................Before Riding .
...............................................................Basic Operation & Riding .
1
9
33
47
These pages give an overview of the contents of your owner’s manual.The first page of each section lists the topics covered in that section.
Important safety information you should know, plus a look at thesafety related labels on your ATV.
The location and function of indicators and controls on your ATVand operating instructions for various controls and features.
The importance of wearing a helmet and other protective gear, how tomake sure you and your ATV are ready to ride, and importantinformation about loading.
How to start and stop the engine, shift gears, and brake. Also, ridingprecautions.
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Contents
Contents
.....................................................................Servicing Your Honda .
....................................................................................................Tips .
......................................................Taking Care of the Unexpected .
.....................................................................Technical Information .
.............................................................................Table of Contents .
..................................................................................................Index .
...Manufacturer and Authorised Representative for EU Market .
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155
165
181
192
198
211
Why your ATV needs regular maintenance, what you need to knowbefore servicing your Honda, an owner maintenance schedule, andinstructions for specific maintenance and adjustment items.
How to store and transport your ATV and how to be anenvironmentally responsible rider.
What to do if you have a flat tyre, your engine won’t start, etc.
ID numbers, technical specifications, and other technical facts.
Sequential listing of topics in this owner’s manual.
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1
ATV Safety
ATV Safety
This section presents some of the most important information andrecommendations to help you ride your ATV safely. Please take a fewmoments to read these pages. This section also includes informationabout the location of safety labels on your ATV.
...............................................................Important Safety Information ..........................................................................................Safety Labels .
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2
Important Safety Information
Follow the Age Recommendation
Always Wear a Helmet
Never Carry a Passenger
ATV Safety
Your ATV can provide many years of service and pleasure if you takeresponsibility for your own safety and understand the challenges youcan meet while riding.
There is much that you can do to protect yourself when you ride. You’llfind many helpful recommendations throughout this manual. Thefollowing are a few that we consider to be most important.
The minimum recommended age for this ATV model is 16. Childrenunder age 16 should never operate this vehicle.
Your ATV is designed for one person only. There are no handholds,footrests, or seat for a second person, so never carry a passenger. Apassenger could interfere with your ability to move around to maintainyour balance and control of the ATV.
It’s a proven fact: helmets significantly reduce the number and severityof head injuries. So always wear an approved motorcycle helmet. Wealso recommend that you wear eye protection, sturdy boots, gloves, andother protective gear (page ).34
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3
Important Safety Information
ATV Safety
Ride Off-road Only
Take Time to Learn & Practice
Be Alert for Off-road Hazards
Your ATV is designed and manufactured for off-road use only. Thetyres are not made for pavement, and the ATV does not have turnsignals and other features required for use on public roads. If you needto cross a paved or public road, get off and walk your ATV across.
The terrain can present a variety of challenges when you ride off-road.Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,ruts, and other hazards. Always keep your speed low enough to allowtime to see and react to hazards.
Even if you have ridden other ATVs, take time to become familiar withhow this ATV works and handles. Practice in a safe area until you buildyour skills and get accustomed to the ATV’s size and weight.
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4
Important Safety Information
ATV Safety
Ride within Your Limits
Keep Your Honda in Safe Condition
Don’t Drink and Ride
Pushing limits is another major cause of ATV accidents. Never ridebeyond your personal abilities or faster than conditions warrant.Remember that alcohol, drugs, fatigue, and inattention can significantlyreduce your ability to make good judgments and ride safely.
Alcohol and riding don’t mix. Even one drink can reduce your ability torespond to changing conditions, and your reaction time gets worse withevery additional drink. So don’t drink and ride, and don’t let yourfriends drink and ride either.
It’s important to keep your ATV properly maintained and in safe ridingcondition. Having a breakdown can be difficult, especially if you arestranded off-road far from your base. To help avoid problems, inspectyour ATV before every ride and perform all recommended maintenance.
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5ATV Safety
Safety Labels
The labels should be considered permanent parts of the vehicle. If alabel comes off or becomes hard to read, contact your Honda dealer forreplacements.
Your ATV comes with several labels containing important safetyinformation. Anyone who rides the vehicle should read and understandthis information before riding.
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Engine net powerMachine mass
6
Safety Labels
ATV Safety
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7
Safety Labels
ATV Safety
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8 ATV Safety
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9
Instruments & Controls
Instruments & Controls
This section shows the location of all indicators and controls you wouldnormally use before or while riding your ATV.
The items listed on this page are described in this section. Instructionsfor other components are presented in other sections of this manualwhere they will be most useful.
(cont’d)
..........................................................Operation Component Locations .............................................................................Indicators & Displays .
......................................................................Multi-function Display ............................................................................................Odometer ............................................................................................Tripmeter ..........................................................................................Hourmeter .
.....................................................................................Digital Clock .
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10
Instruments & Controls
Instruments & Controls
..............................................................................Controls & Features ..........................................................................................Fuel Valve .
......................................................................................Choke Knob ...................................................................................Ignition Switch .
.......................................................................................Start Button ............................................................................Engine Stop Switch .
...............................................................................Headlight Switch ..................................................................Headlight Dimmer Switch .
.......................................................................................Horn Button ......................................................................................Recoil Starter ....................................................................................Throttle Lever .
.............................................................................Front Brake Lever .
...............................................................................Rear Brake Pedal .....................................................................................Parking Brake .
..............................................................................Flag Pole Bracket .......................................................................................Trailer Hitch .
......................................................................Reverse Selector Knob .
............................................Rear Brake Lever/Parking Brake Lever .
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headlightswitch
start button
engine stopswitch
choke knobreverse selectorknob
headlightdimmerswitch
rear brake lever /parking brake lever
ignition switch
throttle lever
front brake lever
parking brakelock lever
horn button
11Instruments & Controls
Operation Component Locations
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front cargo rack
flag pole bracket
rear brake pedal
12 Instruments & Controls
Operation Component Locations
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fuel valve
trailer hitch
recoil starter
rear cargo rack
shift lever
seat lock lever
13Instruments & Controls
Operation Component Locations
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(1) (2) (3)
(4)
(5)(6)(7)(8)
(5) minute select button(6) hour select button(7) hourmeter/digital clock
select button(8) odometer/tripmeter
select button
(1) reverse indicator(2) neutral indicator(3) high oil temperature indicator(4) multi-function display
14
Indicators & Displays
Instruments & Controls
LampCheck.
The indicators and displays on your ATV keep you informed, alert youto possible problems, and make your riding safer and more enjoyable.Refer to the indicators frequently. Their functions are described on thefollowing pages.
Lamp Check
This indicator is identified in the table on page with the words:
The high oil temperature indicator comes on when you turn the ignitionswitch ON ( ) so you can check that it is working. The indicatorremains on until after the engine is started.
16
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(1)
(1) multi-function display
15
Indicators & Displays
Instruments & Controls
Display Check.
Display CheckWhen the ignition switch is turned ON ( ), the multi-function display( ) will temporarily show all the modes and digital segments so you canmake sure the liquid crystal display is functioning properly.
The displays are identified in the table on page with the words:
If any part of these displays does not come on when it should, have yourHonda dealer check for problems.
When applicable, the reverse or neutral indicators come on when youturn the ignition switch ON ( ) and remain on until you shift out ofreverse or neutral.
If one of these indicators does not come on when it should, have yourHonda dealer check for problems.
1
16
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Indicators & Displays
Instruments & Controls
Lamp Check
Display Check.
Lamp Check.
Lamp CheckNeutral indicator
Reverse indicator
High oiltemperatureindicator
Multi-functiondisplaySpeedometer Shows riding speed.Odometer Shows accumulated mileage
(page ).Tripmeter Shows mileage per trip (page ).Hourmeter Shows hours and tenths of hours of
engine operation (page ).Digital clock Shows the time (hours and minutes)
(page ).Minute selectbuttonHour select button
Advances the minutes displayed bythe digital clock (page ).
Selects display of the hourmeter ordigital clock (pages , ).
Advances the hour displayed by thedigital clock (page ).
Lights when the transmission is inreverse (page ). .
The display includes the followingfunctions (page ).
Lights when engine oil temperatureis high enough to adversely affect theservice life of the engine.If the high oil temperature indicatorcomes on while you are riding,immediately bring the vehicle to astop, turn the engine off and let itcool. See page .
Lights when the transmission is inneutral (page ). .
Hourmeter/digitalclock select buttonOdometer/tripmeterselect button
Selects display of the odometer ortripmeter. Resets the tripmeter to zero(0) (page ).
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
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1818
19
20
20
19 20
17
17
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17
18
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(1)
(2) (3) (4)
(5)
(6)
(7)
(8)(11) (10) (9)
(1) multi-function display(2) reverse indicator(3) neutral indicator
(7) digital clock/hourmeter(8) minute select button(9) hour select button
(10) hourmeter/digital clockselect button
(11) odometer/tripmeterselect button
(4) high oil temperature indicator(5) speedometer(6) odomete/tripmeter
17
Multi-function Display
Indicators & Displays
Instruments & Controls
The multi-function display ( ) includes the following functions:
The digital clock and tripmeter will reset if the battery is disconnected.
1SpeedometerOdometerTripmeterDigital clockHourmeter
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(2) (1)
(3)
(4)(5)
(6)
(4) tripmeter(5) ‘‘TRIP’’display
(1) odometer(2) ‘‘ODO’’display
(3) odometer/tripmeterselect button
(6) odometer/tripmeterselect button
18
Odometer
Tripmeter
Indicators & Displays
Instruments & Controls
When selected, the tripmeter ( ) shows mileage per trip while theignition is ON ( ). To change the display ( ) from odometer totripmeter, press and release the Odometer/Tripmeter select button ( ).To reset the tripmeter to zero, press the Odometer/Tripmeter selectbutton and hold it in for at least 2 seconds.
When selected, the odometer ( ) registers total distance traveled inkilometers while the ignition is ON ( ). To change the display ( ) fromtripmeter to odometer, press and release the Odometer/Tripmeter selectbutton ( ).
1
3
2
45
6
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(1)(3)
(2)
(1) hourmeter(2) hourmeter/digital clock
select button
(3) hourmeter mark
19
Hourmeter
Indicators & Displays
Instruments & Controls
When selected, the hourmeter ( ) shows accumulated hours while theignition is ON ( ). The hourmeter provides accurate service periodinformation for initial and regular maintenance. To change the displayfrom the digital clock to the hourmeter, press and release the hourmeter/digital clock select button ( ). The hourmeter mark ( ) will appear.
1
2 3
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(1)
(2)(3)(5)
(4)
(1) hourmeter/digital clockselect button
(2) hour select button
(3) hour(4) minute select button(5) minute
20
Digital Clock
Indicators & Displays
Instruments & Controls
Shows hour and minute while the ignition is ON ( ).
To change the display from hourmeter to digital clock, press and releasethe hourmeter/digital clock select button ( ).
To adjust the time, proceed as follows:Turn the ignition switch ON ( ).To advance the hour display one unit at a time, press and release thehour select button ( ).To advance the hour display automatically, press and hold the hourselect button. After 2 seconds, the hour display will begin advancing.Release the button when the display reaches the desired hour ( ).To advance the minute display one unit at a time, press and release theminute select button ( ).To advance the minute display automatically, press and hold theminute select button. After 2 seconds, the minute display will beginadvancing. Release the button when the display reaches the desiredminute ( ).To zero the minute display, press and hold both the hour and minuteselect buttons simultaneously for 2 seconds.
1.
1
2.
3.
4.
2
4
5
3
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-
-
-
RESOFFON
LEFT SIDE
(1)
(1) fuel valve
21
Fuel Valve
Controls & Features
Instruments & Controls
ON normal position for riding.
OFF for parking, storing, or transportation.
RES for extra fuel to get to a gas supply for refueling.
Reserve FuelRemember to check that the fuel valve is in the ON position each timeyou refuel. If the fuel valve is left in the RES position, you may run outof fuel with no reserve.
For complete information about fueling your ATV, see page .
The three-way fuel valve is used to control the flow of fuel from thefuel tank to the carburetor.
The manual fuel valve ( ) is located on the left side of the fuel tank.
96
1
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LEFT HANDLEBAR(1)
((AA))
(1) choke knob
((CC))
(A) fully ON(B) halfway position(C) fully OFF
((BB))
22
Choke Knob
Controls & Features
Instruments & Controls
The choke knob ( ) may be used when starting the engine.See page .
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ONOFF
No electrical circuits function.Electrical circuits on.
OFF ( )ON ( )
(1) ignition switch
(1)
ONOFF
CENTER OF HANDLEBAR
FunctionKey Position
23
Ignition Switch
Instruments & Controls
Controls & Features
The ignition switch ( ) is used for starting and stopping the engine(page ). Insert the key and turn it to the right for the ON ( )position.
541
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LEFT HANDLEBAR
(1) start button(2) engine stop switch
(1)
(2)
STARTOFFRUN
24
Start Button
Engine Stop Switch
Controls & Features
Instruments & Controls
Starting Procedure,The start button ( ) is used for starting the engine. Pushing the button instarts the engine. See page .
When the start button is pushed, the starter motor will crank the engine.The starter motor will operate even if the engine stop switch is in theOFF ( ) position when the start button is pushed.
The engine stop switch ( ) is used to stop the engine in an emergency.To operate, slide the switch to the OFF ( ) position. The switch mustbe in the RUN ( ) position to start the engine, and it should normallyremain in the RUN ( ) position even when the engine is OFF.
If your ATV is stopped with the ignition switch ON ( ) and theengine stop switch OFF ( ), the battery will discharge. Turn theignition switch OFF ( ) to prevent battery discharge.
155
2
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ONOFF
LEFT HANDLEBAR
(2)
(1)
(3)
(1) headlight switch
(2) headlight dimmer switch
(3) horn button
HILO
25
Headlight Switch
Headlight Dimmer Switch
Horn Button
Controls & Features
Instruments & Controls
The headlight dimmer switch ( ) is used to change between the highand low beams of the headlight. To operate, turn the switch to HI ( )for high beam, LO ( ) for low beam.
The headlight switch ( ) is used to turn the headlight ON ( ) or OFF( ). To operate, turn the switch to ON ( ) or OFF ( ).
Press the horn button ( ) to sound the horn.
1
2
3
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(1)
(1) recoil starter
LEFT SIDE
26
Recoil Starter
Controls & Features
Instruments & Controls
Using the Recoil Starter,The recoil starter ( ) is used to start the engine when the battery is low.See page .
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(1)
(A)
RIGHT HANDLEBAR
(1) throttle lever(A) to open the throttle
27
Throttle Lever
Controls & Features
Instruments & Controls
The throttle controls engine rpm (speed). To increase engine rpm, pressthe throttle lever ( ) with your thumb. To reduce engine rpm, releasepressure on the throttle lever. The throttle will automatically return to theclosed position (engine idle) when you remove your thumb.
1
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(1)
(2)
LEFT HANDLEBAR
(1) reverse selector knob (2) rear brake lever/parking brake lever
28
Reverse Selector Knob
Controls & Features
Instruments & Controls
Riding in Reverse,
The reverse selector knob ( ), located on the rear brake lever/parkingbrake lever ( ), is used to shift into reverse. To operate, with your ATVstopped and the transmission in neutral (make sure the neutral indicatorlights), push in the knob, squeeze the rear brake lever/parking brakelever, then depress the shift lever. See page .
1
62
2
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29
Front Brake Lever
Rear Brake Lever/Parking Brake Lever
Rear Brake Pedal
Controls & Features
Instruments & Controls
The front brake lever is used to slow or stop your ATV. To operate, pullthe lever. For information on braking techniques, see page .
The rear brake lever/parking brake lever is used to slow or stop yourATV. To operate, pull the lever. For information on braking techniques,see page .
The rear brake pedal is used to slow or stop your ATV. To operate,depress the pedal. For information on braking techniques, see page .
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64
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(A)(1)(2)
LEFT HANDLEBAR
(1) lock lever(2) rear brake lever/parking brake lever
(A) to lock
30
Parking Brake
Controls & Features
Instruments & Controls
Parking
The brakelights are activated by applying the parking brake. When usingthe parking brake, be sure to turn the ignition switch OFF ( ) to avoiddischarging the battery.
The lock lever ( ) on the rear brake lever/parking brake lever ( )allows it to be used as a parking brake. To operate, first squeeze the rearbrake lever/parking brake lever using your left hand and then lock itwith the lock lever using your right hand. See page .
1
78
2
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(1)
(1) flag pole bracket
RIGHT REAR
31
Flag Pole Bracket
Controls & Features
Instruments & Controls
Flag poles are optional equipment available from your Honda dealer. Tomount a pole in the bracket ( ), follow the instructions that come withthe flag pole kit.
Flag poles are required in some riding areas. Check local regulationsbefore riding.
1
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(1)
(1) trailer hitch (2) ball
(2)
REAR
32
Trailer Hitch
Controls & Features
Instruments & Controls
The trailer hitch ( ) is located on the rear axle housing. To use the hitch,you’ll need a proper size ball ( ) as specified by the trailermanufacturer.
To attach the ball and properly hook up a trailer, follow the trailermanufacturer’s instructions. For load limits and operational guidelines,see page .
21
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33
Before Riding
Before Riding
Before each ride, you need to make sure you and your Honda are bothready to ride. To help get you prepared, this section discusses how toevaluate your riding readiness, what items you should check on yourATV, and adjustments to make for your comfort, convenience, or safety.This section also includes important information about loading.
.......................................................................Are You Ready to Ride? ..............................................................................Protective Apparel .
...................................................................................Rider Training ........................................................................Age Recommendation .
...................................................................................No Passengers ..........................................................................No Alcohol or Drugs .
................................................................Is Your ATV Ready to Ride? .............................................................................Pre-ride Inspection .
.....................................................................Load Limits & Guidelines ..............................................................................................Loading .
.......................................................................................Load Limits ............................................................................Loading Guidelines .
................................................................Accessories & Modifications .........................................................................................Accessories .
....................................................................................Modifications .
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34
Protective Apparel
Are You Ready to Ride?
Before Riding
Before you ride your ATV for the first time, we urge you to:Read this owner’s manual and the labels on your ATV carefully.Make sure you understand all the safety messages.Know how to operate all the controls.
Before each ride, be sure:You feel well and are in good physical and mental condition.
You don’t have any alcohol or drugs in your system.
For your safety, we strongly recommend that you always wear anapproved motorcycle helmet, eye protection, boots, gloves, long pants,and a long-sleeved shirt or jacket whenever you ride.Although complete protection is not possible, wearing proper gear canreduce the chance of injury when you ride.Following are suggestions to help you choose the proper gear.
Helmets and Eye ProtectionYour helmet is your most important piece of riding gear because itoffers the best protection against head injuries. A helmet should fit yourhead comfortably and securely.
You are wearing an approved motorcycle helmet (with chin straptightened securely), eye protection, and other protective clothing.
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Operating this ATV without wearing anapproved motorcycle helmet, eye protection,and protective clothing could increase yourchances of severe injury or death in the event ofan accident.
Always wear an approved motorcycle helmetthat fits properly and wear eye protection(goggles or face shield), gloves, boots,long-sleeved shirt or jacket and long pants.
35
Are You Ready to Ride?
Before Riding
Additional Riding GearIn addition to a helmet and eye protection, we also recommend:
Sturdy off-road motorcycle boots to help protect your feet, ankles,and lower legs.Off-road motorcycle gloves to help protect your hands.Riding pants with knee and hip pads, a riding jersey with paddedelbows, and a chest/shoulder protector.
An open-face helmet offers some protection, but a full-face helmetoffers more. Always wear a face shield or goggles to protect your eyesand help your vision.
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Operating this ATV without proper instructioncould increase your risk of an accident whichcould lead to serious injury or death.
Beginning and inexperienced operators shouldcomplete the certified training course offered byHonda. They should then regularly practice theskills learned in the course and the operatingtechniques described in the owner’s manual.
36
Rider Training
Are You Ready to Ride?
Before Riding
Developing your riding skills is an on-going process. Even if you haveridden other ATVs, take time to become familiar with how this ATVworks and handles. Practice riding the ATV in a safe area to build yourskills. Do not ride in rough terrain until you get accustomed to theATV’s controls, and feel comfortable with its size and weight.
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A child using an ATV that is not recommendedfor their age could lose vehicle control whileriding, resulting in severe injury or death.
A child under 16 should never operate an ATVwith engine size greater than 90cc.
Carrying a passenger on this ATV greatlyreduces your ability to balance and control thisATV and could cause a crash and you or yourpassenger could be injured or killed.
Never carry a passenger on this ATV.
37
Age Recommendation
No Passengers
Are You Ready to Ride?
Before Riding
The minimum recommended age for this ATV model is 16. For safety,never let children under 16 years old operate this vehicle.
This ATV is designed as an operator-only vehicle. The long seat isdesigned to allow the rider to change body position, not for carrying apassenger. Never let a passenger ride on the seat or on the front or rearcargo racks.
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--
Operating this ATV after consuming alcohol ordrugs can seriously affect your judgement,cause you to react more slowly, affect yourbalance and perception, and result in seriousinjury or death.
Never consume alcohol or drugs before or whileoperating this ATV.
38
No Alcohol or Drugs
Are You Ready to Ride?
Before Riding
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcoholcan impair your ability to operate an ATV safely. Likewise, drugseven if prescribed by a physician can be dangerous while operating anATV. Consult your doctor to be sure it is safe to operate a vehicle aftertaking medication.
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Improperly maintaining this ATV or failing tocorrect a problem before riding can cause acrash in which you can be seriously hurt orkilled.
Always perform a pre-ride inspection beforeevery ride and correct any problems.
39
Pre-ride Inspection
Is Your ATV Ready to Ride?
Before Riding
Engine Oil
Fuel
If your ATV has overturned or been involved in a collision, do not ridethe vehicle until it has been inspected by your Honda dealer. There maybe damage or other problems you cannot see.
Check the following items before you get on the ATV:
Check the level and add oil if needed(page ).Check for leaks.
Check the level and add fuel (page ) ifneeded. Also make sure the fuel fill cap issecurely fastened.Check for leaks.
Before each ride, it’s important to inspect your ATV and make sure anyproblem you find is corrected. A pre-ride inspection is a must, not onlyfor safety, but because having a breakdown, or even a flat tyre, can be amajor inconvenience.
(cont’d)
96
101
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40
Is Your ATV Ready to Ride?
Before Riding
Tyres
Nuts & Bolts
Underbody &Exhaust System
Air Cleaner HousingDrain Tube
Leaks, Loose Parts
Cable
Lights
Loading Limits
Cargo
Use a gauge to check the air pressure. Adjust ifneeded. Also look for signs of damage orexcessive wear (page ).
Check the wheels to see that the axle nuts aretightened. Use a wrench to make sure allaccessible nuts, bolts, and fasteners are tight.
Check for, and remove, any dirt, vegetation orother debris that could be a fire hazard orinterfere with the proper operation of thevehicle.
Check for deposits in the drain tube. Ifnecessary, clean the tube (page ) and checkthe air cleaner housing.
Walk around your ATV and look for anythingthat appears unusual, such as a leak or loosecable.
Check the cable housings for wear. Check thefittings for looseness. Replace or tighten asneeded.
Make sure the headlight, brakelight andtaillight are working properly.
If you are carrying cargo, also check the following:
Make sure you do not exceed the load limits(page ).
Check that all cargo is secure.
111
43
139
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41
Is Your ATV Ready to Ride?
Before Riding
Throttle
Brakes
Reverse Assist Lever
Headlight andHeadlight DimmerSwitch
Engine Stop Switch
Steering
Check these items after you get on the ATV:
Check the freeplay and adjust if needed. Pressthe throttle to make sure it moves smoothlywithout sticking, and snaps shut automaticallywhen it is released, in all steering positions(page ).
Squeeze the front and rear brake levers andstep on the rear brake pedal to check that thecontrols operate normally. Check for properfreeplay (pages , , ). Make surethere is no brake fluid leakage.
Check the freeplay and adjust if needed(page ). Make sure the lever operatessmoothly without sticking.
Check for proper function (page ).
Check for proper function (page ).
Check that the wheels turn properly as yousteer the handlebar. Move the handlebar rightand left and check that there is no excessivebacklash.
Remember, be sure to take care of any problem you find, or have yourHonda dealer correct it before you ride.
25
24
112
127 131 133
116
08/04/17 16:42:25 32HM8920 0050
Overloading, improper loading, or carrying apassenger can cause a crash and you can beseriously hurt or killed.
Follow all load limits and other loadingguidelines in this manual.
42
Loading
Before Riding
Load Limits & Guidelines
Your Honda was designed as a rider-only ATV. It was not designed tocarry a passenger. It can carry cargo on the cargo racks, however,carrying cargo anywhere else or carrying a passenger could interferewith your balance and control of the ATV.
In addition, exceeding the weight limits or carrying an unbalanced loadcan seriously affect your ATV’s handling, braking and stability. Addingaccessories or making modifications that change this ATV’s design andperformance can also make it unsafe. Also, the weight of anyaccessories will reduce the maximum load the ATV can carry.
More specific information on load limits, accessories, and modificationsfollows.
How much weight you put on your ATV, and how you load it, areimportant to your safety. If you decide to carry cargo, you should beaware of the following information.
08/04/17 16:42:31 32HM8920 0051
maximum weight capacity
front cargo rack weight limitrear cargo rack weight limit
tongue weight
tow weight limit
175 kg (386 lbs)
15 kg (33 lbs)30 kg (66 lbs)
30 kg (66 lbs)tongue and rear cargo weight
===
=
= maximum
225 kg (500 lbs)
14 kg (30 lbs)recommended
43
Load Limits
Load Limits & Guidelines
Before Riding
Following are the load limits for your ATV:
There are limits to how much weight can be carried on your ATV and bepulled in a trailer.
The following load limits apply to standard equipment only. Modifyingyour ATV, using non-standard equipment, or riding on terrain that is notflat and smooth could further reduce these limits.
(includes the weight of the rider, all cargo, and accessories.)
Tongue weight can be measured with an ordinary bathroom scale. Placethe scale under the tongue, using either a tongue jack or other support tokeep the trailer level.
(Weight on the trailer tongue)
(Combined weight of the trailerand all cargo in the trailer)
The weight of added accessories will reduce the maximum cargo weightyou can carry.
(Combined weight on the trailertongue, on the rear cargo rack,and in the storage area)
08/04/17 16:42:42 32HM8920 0052
44
Loading Guidelines
Load Limits & Guidelines
Before Riding
Carrying cargo or pulling a trailer will affect how your ATV handlesand greatly reduce its ability in accelerating, braking and making turnsand other maneuvers.
Be sure to observe the weight limits and follow these guidelines:
Do not place cargo anywhere on the ATV other than on the front andrear racks. Otherwise, operating stability may be adversely affected.Never ride with a passenger on the front or rear cargo racks. TheATV is not designed to carry a passenger.Use the trailer hitch to tow another vehicle or trailer. Do not tow bytying a rope or cable to the rear rack.Load cargo on the rear rack as far forward as possible. Make surecargo on the front rack does not interfere with handlebar movement.Do not allow cargo to extend beyond the edges of either the front orrear racks.Make sure all cargo is secured before riding.Balance cargo weight evenly on both sides.Never exceed the maximum weight limit.When towing a trailer, take care to maintain balance and stability.Distribute cargo between the front and rear of the trailer to obtain therecommended tongue weight.Allow extra room for starting, stopping and turning whenever youcarry cargo or pull a trailer.Avoid riding on steep slopes when carrying cargo or pulling a trailer.Never cross a slope when towing a trailer.
Check that the tyres are properly inflated.
08/04/17 16:42:54 32HM8920 0053
Improper accessories or modifications cancause a crash in which you can be seriouslyhurt or killed.
Follow all instructions in this owner’s manualregarding accessories and modifications.
45
Accessories
Accessories & Modifications
Before Riding
Modifying your ATV or using non-Honda accessories can make yourATV unsafe.
Before you consider making any modifications or adding an accessory,be sure to read the following information.
We strongly recommend that you use only Honda Genuine Accessoriesthat have been specifically designed and tested for your ATV. BecauseHonda cannot test all other accessories, you must be personallyresponsible for proper selection, installation, and use of non-Hondaaccessories.Check with your Honda dealer for assistance and always follow theseguidelines:
Make sure the accessory does not obscure any lights, reduce groundclearance, limit suspension travel or steering travel, or interfere withoperating any controls.
Do not add any electrical equipment that will exceed the vehicle’selectrical system capacity (page ). A blown fuse can cause a lossof lights or engine power (page ).
Make sure the accessory does not interfere with your ability to shiftbody position on the seat or operate hand and foot controls.
186175
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46
Modifications
Accessories & Modifications
Before Riding
We strongly advise you not to remove any original equipment or modifyyour ATV in any way that would change its design or operation. Suchchanges could seriously impair your ATV’s handling, stability, andbraking, making it unsafe to ride.
Removing or modifying your lights, exhaust system, emission controlsystem, or other equipment can also make your ATV illegal.
08/04/17 16:43:05 32HM8920 0055
47
Basic Operation & Riding
Basic Operation & Riding
This section gives basic riding instructions, including how to start andstop your engine, and how to use the throttle and brakes. It also providesimportant information on riding with cargo.
To protect your new engine and enjoy optimum performance andservice life, refer to Break-in Guidelines (page ).
For information about carburetor adjustment for riding at high altitude,see page .
(cont’d)
........................................................................Safe Riding Precautions .............................................................................Off-road Use Only .
.....................................................Keep Hands and Feet on Controls .....................................................................................Control Speed .
........................................Use Care on Unfamiliar or Rough Terrain .......................................................................Do Not Perform Stunts .
............................................................Starting & Stopping the Engine .........................................................................................Preparation .
.............................................................................Starting Procedure ..................................................................................Flooded Engine .
....................................................................How to Stop the Engine .
....................................................................Using the Recoil Starter .
..................................................................................Riding in Reverse ........................................................................................Shifting Gears .
188
189
4949505152535454555858596062
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48
Basic Operation & Riding
Basic Operation & Riding
..................................................................................................Braking ..................................................................................Riding Your ATV .
....................................................................................Making Turns ............................................................................Skidding or Sliding .
.................................................................................Riding Up Hills .............................................................................Riding Down Hills .
.............................................Crossing or Turning on Hills or Slopes .......................................................................Riding Over Obstacles .......................................................................Riding Through Water .
..................................................................................................Parking .
64666668697374767778
08/04/17 16:43:27 32HM8920 0057
Operating this ATV on paved surfaces mayseriously affect handling and control of the ATV,and may cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces,including sidewalks, driveways, parking lots andstreets.
49
Off-road Use Only
Safe Riding Precautions
Basic Operation & Riding
ATV Saf etyBef ore Riding
Before riding your ATV for the first time, please review thesection beginning on page 1, and the section beginningon page .
Even if you have ridden other ATVs, take time to become familiar withhow this ATV works and handles. Practice in a safe area until you buildyour skills and get accustomed to the ATV’s size and weight.
When riding off-road, also remember to always obey local off-roadriding laws and regulations. Obtain permission to ride on privateproperty. Avoid posted areas and obey ‘‘no trespassing’’ signs.
Your ATV and its tyres are designed and manufactured for off-road useonly, not for pavement. Riding on pavement can affect handling andcontrol. You should not ride your ATV on pavement.
(cont’d)
33
08/04/17 16:43:35 32HM8920 0058
Operating this ATV on public streets, roads orhighways could cause you to collide withanother vehicle.
Never operate this ATV on any public street,road or highway, even a dirt or gravel one.
Removing hands from handlebars or feet fromfootpegs during operation can reduce yourability to control the ATV or could cause you tolose your balance and fall off of the ATV.
Always keep both hands on the handlebars andboth feet on the footpegs of your ATV duringoperation.
50
Keep Hands and Feet on Controls
Safe Riding Precautions
Basic Operation & Riding
You should never ride your ATV on public streets, roads or highways,even if they are not paved. Drivers of street vehicles may have difficultyseeing and avoiding you, which could lead to a collision. In many statesit is illegal to operate ATVs on public streets, roads and highways.
Always keep both hands on the handlebars and both feet on the footpegswhen riding your ATV. This is important to maintain your balance andto control the vehicle. Removing even one hand from the handlebars orone foot from the footpegs can reduce your ability to control the ATVor could cause you to lose your balance and fall off the ATV.
08/04/17 16:43:41 32HM8920 0059
Operating this ATV at excessive speedsincreases your chances of losing control of theATV, which can result in an accident.
Always go at a speed that is proper for yourvehicle, the terrain, visibility and other operatingconditions, and your experience.
(1) foot peg (1)
51
Control Speed
Safe Riding Precautions
Basic Operation & Riding
Riding at excessive speed increases the chance of an accident. Inchoosing a proper speed, you need to consider the capability of yourvehicle, the terrain, visibility and other operating conditions, plus yourown skills and experience.
08/04/17 16:43:47 32HM8920 0060
Failure to use extra care when operating thisATV on unfamiliar terrain could result in the ATVoverturning or going out of control.
Go slowly and be extra careful when operatingon unfamiliar terrain. Always be alert tochanging terrain conditions when operating theATV.
52
Use Care on Unfamiliar or Rough Terrain
Safe Riding Precautions
Basic Operation & Riding
Before riding in a new area, always check the terrain thoroughly. Don’tride fast on unfamiliar terrain or when visibility is limited. (It’ssometimes difficult to see obstructions like hidden rocks, bumps, orholes in time to react.)
08/04/17 16:43:51 32HM8920 0061
Failure to use extra care when operating onexcessively rough, slippery or loose terraincould cause loss of traction or vehicle control,which could result in an accident, including anoverturn.
Do not operate on excessively rough, slipperyor loose terrain until you have learned andpracticed the skills necessary to control the ATVon such terrain. Always be especially cautiouson these kinds of terrain.
Attempting wheelies, jumps, and other stuntsincreases the chance of an accident, includingan overturn.
Never attempt stunts, such as wheelies orjumps. Don’t try to show off.
53
Do Not Perform Stunts
Safe Riding Precautions
Basic Operation & Riding
You should always operate your ATV in a safe and reasonable manner.When riding, always keep all four wheels on the ground.
Never ride past the limit of visibility. Maintain a safe distance betweenyour ATV and other off-road vehicles. Always exercise caution, and useextra care on rough, slippery and loose terrain.
08/04/17 16:43:57 32HM8920 0062
(1)
(1) fuel valve(2) ignition switch
(2)
(3)
(4)
(3) neutral indicator(4) engine stop switch
54
Preparation
Starting & Stopping the Engine
Basic Operation & Riding
Always follow the proper starting procedure described below.
For your safety, avoid starting or operating the engine in an enclosedarea such as a garage. Your ATV’s exhaust contains poisonous carbonmonoxide gas which can collect rapidly in an enclosed area and causeillness or death.
Before starting, select a level surface and lock the parking brake(page ).
The transmission is in neutral, and the neutral indicator ( ) is ON.The engine stop switch ( ) is set to RUN ( ).
The high oil temperature indicator should go off a few seconds after theengine starts.
Confirm the following:
Turn the fuel valve ( ) and ignition switch ( ) to ON.
1.
2. 21
4
30
3
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- -
(1)
(1) choke knob (A) fully ON(B) halfway position(C) fully OFF
LEFT HANDLEBAR
((AA))((BB))
((CC))
55
Starting Procedure
Starting & Stopping the Engine
Basic Operation & Riding
‘‘High AirTemperature.’’To restart a warm engine, follow the procedure for
The starter motor will operate only when the transmission is in neutral.
Normal Air Temperature 10° 35°C (50° 95°F)
Pull the choke knob ( ) up all the way to fully ON ( ) position, ifthe engine is cold.
(cont’d)
With the throttle slightly open, press the start button.
Pressing the electric start button for more than 5 seconds at a timemay cause the starter to overheat and damage the starter. Release thestart button for approximately 10 seconds before pressing it again.
1.
2.
A1
08/04/17 16:44:17 32HM8920 0064
(1)
(1) start button
LEFT HANDLEBAR
56
Starting & Stopping the Engine
Basic Operation & Riding
If idling is unstable, open the throttle slightly.
High Air Temperature 35°C (95°F) or above
Do not use the choke.
Immediately after the engine starts, push the choke knob down to thehalfway position ( ).Warm up the engine by opening and closing the throttle slightly.After the engine has warmed up, push the choke knob down all theway to fully OFF ( ).
With the throttle slightly open, press the start button ( ).
3.
4.5.
6.
1.2. 1
B
C
08/04/17 16:44:25 32HM8920 0065
-
57Basic Operation & Riding
Starting & Stopping the Engine
‘‘Normal Air Temperature.’’
Extended use of the choke may impair piston and cylinder walllubrication and shorten the lif e of the engine.
Low Air Temperature 10°C (50°F) or below
Follow steps underWarm up the engine by opening and closing the throttle slightly.When the engine begins to run slightly rough, push the choke knobdown to the halfway position ( ).Continue warming up the engine until it runs smoothly and respondsto the throttle, then push the choke knob down all the way to fullyOFF ( ).If idling is unstable, open the throttle slightly.
Do not race the engine during the warm-up period.Racing a cold engine wastes fuel and increases engine wear.
If the engine doesn’t start after pushing the start button several times,use the recoil starter.
21
B
C5.
4.
3.2.1.
08/04/17 16:44:33 32HM8920 0066
58
Flooded Engine
How to Stop the Engine
Starting & Stopping the Engine
Basic Operation & Riding
If Your Engine Quits or Won’tStart,
‘‘Normal Air Temperature’’
If the engine fails to start after repeated attempts, it may be flooded withexcess fuel. To clear a flooded engine:
Move the engine stop switch to OFF ( ).Push the choke knob down all the way to fully OFF.Open the throttle fully.
Wait 10 seconds, then turn the engine stop switch to RUN ( ).
If the engine still won’t start, refer topage .
Normal Engine Stop
The engine stop switch should normally remain in the RUN ( )position even when the engine is OFF.
Emergency Engine Stop
Repeat the starting procedure, but don’tuse the choke.
Press the start button for 5 seconds (or operate the recoil starterseveral times).
To stop the engine, make sure the transmission is in neutral by checkingthat the neutral indicator light is on, then turn the ignition switch OFF( ).
If your ATV is stopped with the engine stop switch OFF ( ) and theignition switch ON ( ), the battery will discharge.
To stop the engine in an emergency, use the engine stop switch. Tooperate, slide the switch to the OFF ( ) position.
1.2.3.4.
5.6.
168
08/04/17 16:44:46 32HM8920 0067
LEFT SIDE
(1) recoil starter grip
(1)
59
Using the Recoil Starter
Basic Operation & Riding
Starting & Stopping the Engine
The recoil starter is used to start the engine when the battery is low.To operate the recoil starter:
Check that the transmission is in neutral.Grasp the starter grip ( ) firmly, then pull it out slowly approximately100 mm (4 in).Pull the grip up briskly and fully.After the engine starts, allow the starter grip to return slowly.
Pull the recoil starter grip straight out so that the cord does not touch theside cover. Repeated contact with the side cover can damage the startercord.
If the starter grip does not return smoothly (because of dirt in theassembly), see your Honda dealer.
When the engine cannot be started even if the battery is charged, seeyour Honda dealer.
If the engine cannot be started with connecting the battery, charge thebattery (page ).
The engine cannot be started if the battery is disconnected, low or dead.
1.2.
3.4.
1
150
08/04/17 16:44:57 32HM8920 0068
UP SHIFTING SEQUENCE
DOWN SHIFTING SEQUENCE
60 Basic Operation & Riding
Shifting Gears
Your ATV has five forward gears: 1, 2, 3, 4, and 5.
To upshift to a higher gear, put the toe of your boot under the shift leverand raise it one full stroke. To downshift, step on the shift lever anddepress it one full stroke.
To select reverse, use the reverse selector knob (page ).
After starting the engine and letting it warm up, follow theseprocedures:
With the transmission in neutral, release the parking brake, butcontinue squeezing the rear brake lever.
The shift lever is located near the left footpeg. One full stroke of theshift lever shifts the transmission to the next higher or lower gear in theshifting sequence. The shift lever automatically returns to the horizontalposition when released.
62
1.
08/04/17 16:45:04 32HM8920 0069
61
Shifting Gears
Basic Operation & Riding
To downshift, reverse this sequence. Remember to close the throttleeach time you shift to the next lower gear.
Learning when to shift gears comes with experience. Keep the followingtips in mind:
As a general rule, shift while moving in a straight line.Close the throttle completely before shifting. Improper shifting maydamage the engine, transmission, and drive train.Upshift to a higher gear or reduce throttle before engine rpm (speed)gets too high. Learn the relationship between engine sound and thenormal shifting points.Downshift to a lower gear before you feel the engine laboring(lugging) at low rpm.Avoid downshifting to help slow your ATV when engine rpm is high.Downshifting when engine speed is near its allowable maximum mayover-rev the engine and possibly cause damage.To prevent transmission damage, do not coast or tow the ATV forlong distances with the engine off.
With the throttle closed, raise the shift lever one full stroke to shiftinto 1st (first) gear.Release the rear brake lever/parking brake lever and increase enginespeed by gradually opening the throttle.When speed increases, release the throttle and shift to 2nd gear byraising the shift lever one full stroke.Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top)gear.
Recommended Shift PointsRide in the highest gear that lets the engine run and accelerate smoothly.This will give you good fuel economy and effective emissions control.
4.
5.
6.
3.
2.
08/04/17 16:45:13 32HM8920 0070
Improperly operating in reverse could cause youto hit an obstacle or person behind you,resulting in serious injury.
Make sure there are no obstacles or peoplebehind you before selecting reverse gear. Whenit is safe to proceed, go slowly.
LEFT HANDLEBAR (1)
(2)
(1) reverse selector knob (2) rear brake lever/parking brake lever
62 Basic Operation & Riding
Riding in Reverse
Your ATV may be equipped with a reverse speed limiter, which helpsthe vehicle to maintain a saf e speed while riding in reverse gear.
If you need to ride in reverse, make sure the area behind you is clear andonly operate the ATV at low speed.
Bring the vehicle to a complete stop, then make sure the transmissionis in neutral.Be sure there are no obstacles or people in the way.While pushing the reverse selector knob ( ) in, squeeze the rear brakelever/parking brake lever ( ), then depress the shift lever,see page .
1.
2.3.
21
60
08/04/17 16:45:22 32HM8920 0071
Applying only the rear brake abruptly whenoperating in reverse gear could cause the frontwheels to lift off the ground and the ATV couldoverturn backwards.
Carefully apply both the front and rear brakeswhen stopping in reverse gear.
63
Riding in Reverse
Basic Operation & Riding
Release the rear brake lever/parking brake lever.Open the throttle gradually and ride slowly. Do not open the throttlesuddenly or make abrupt turns.
To shift out of reverse and into neutral, raise the shift lever one stroke.
To stop, close the throttle and gradually apply both the front and rearbrakes. Do not abruptly apply the rear brake by itself.
4.5.
6.
7.
08/04/17 16:45:27 32HM8920 0072
64
Braking
Basic Operation & Riding
As a general rule, the front braking system provides about 70 percent oftotal stopping power.
For full braking effectiveness, use both the pedal and leversimultaneously. Using both braking systems will stop your ATV fasterwith greater stability.
To slow or stop, apply the brake lever and brake pedal smoothly, whiledownshifting to match your speed.
Gradually increase braking as you feel the brakes slowing your speed.The increase in engine compression from downshifting will help slowyour ATV.
Applying the brakes too hard may cause the wheels to lock and slide,reducing control of your ATV. If this happens, release the brakecontrols, steer straight ahead until you regain control, then reapply thebrakes more gently.
When possible, reduce your speed or complete braking before entering aturn. Avoid braking or closing the throttle quickly while turning. Eitheraction may cause one or more wheels to slip and reduce your control ofyour ATV.
Your ATV is equipped with drum brakes on both front wheels which arehydraulically activated by operating the front brake lever. A single drumbrake on the rear axle housing is mechanically activated by depressingthe brake pedal or operating the rear brake lever/parking brake lever.
08/04/17 16:45:34 32HM8920 0073
65
Braking
Basic Operation & Riding
Riding Your ATV
Your ability to brake in a turn and to brake hard in an emergencysituation are important riding skills.
When descending a long, steep grade, use engine compression brakingby downshifting, with intermittent use of both brakes. Continuous brakeapplication can overheat the brakes and reduce their effectiveness.
Riding with your foot resting on the brake pedal or your hands on thebrake levers may overheat the brakes, reducing effectiveness.
For information on how to apply the brakes in various riding situations,see the following section, .
08/04/17 16:45:39 32HM8920 0074
Turning improperly can make the ATV go out ofcontrol, causing a collision or overturn.
Always follow proper procedures for turningas described in this owner’s manual.Practice turning at low speeds beforeattempting to turn at faster speeds.Do not turn at excessive speeds.
66
Making Turns
Riding Your ATV
Basic Operation & Riding
Learn how to turn your ATV properly. Practice the techniques outlinedin this section on level ground and at low speeds until you are confidentin making turns.
08/04/17 16:45:45 32HM8920 0075
Lean your body to the inside of a turn and forward.
67
Riding Your ATV
Basic Operation & Riding
To make a turn from a full stop: Apply the throttle gradually when youturn and start up at the same time. Remember to shift your body forwardto make sharp low-speed turns and whenever you turn whileaccelerating from a full stop.
To make a sharp turn at low speed: It helps to shift your body slightlyforward on the seat, and lean inside, as you steer the handlebar. Shiftingweight forward allows the rear wheels to turn easier, and it alsoimproves front-wheel steering.
To make a turn on level ground: Steer the handlebar and lean your bodytoward the inside of the turn. Leaning helps balance the vehicle, and itfeels more comfortable. Leaning into a turn is an important technique tomaster in riding an ATV.
08/04/17 16:45:51 32HM8920 0076
Skidding or sliding improperly may cause you tolose control of this ATV. You may also regaintraction unexpectedly, which may cause theATV to overturn.
Learn to safely control skidding by practicing atlow speeds and on level, smooth terrain.
68
Skidding or Sliding
Riding Your ATV
Basic Operation & Riding
The terrain surface can be a major factor affecting turns. Skiddingduring a turn is more likely to occur on slippery surfaces, such as snow,ice, mud and loose gravel. If you skid on ice, you may lose alldirectional control. To avoid skidding on slippery terrain, keep yourspeed low and ride with caution.
If your ATV skids sideways during a turn, steer in the direction of theskid. Avoid hard braking or accelerating until you have regaineddirectional control.
08/04/17 16:45:58 32HM8920 0077
Operating on excessively steep hills can causethe vehicle to overturn more easily thanoperating on level surfaces or small hills.
Never operate the ATV on hills too steep for theATV or for your abilities.
Climbing hills improperly could cause loss ofcontrol or cause the ATV to overturn.
Always follow proper procedures for climbinghills as described in this owner’s manual.
69
Riding Up Hills
Riding Your ATV
Basic Operation & Riding
The ATV’s ability to safely climb hills largely depends on the rider’sskill and judgment. Begin by practicing on smooth, gentle slopes. Asyou gain experience, you’ll learn the hazards and your own limitations.You may then proceed to ride on more difficult terrain. However, youmust be able to decide which hills or hazards might cause the ATV tooverturn. Avoid excessively steep hills.
When climbing hills, you must shift weight toward the front wheels tohelp keep them on the ground. To do this, shift your body slightlyforward on the seat and lean forward. For greater weight shift, moveyour body farther forward and lean forward.
08/04/17 16:46:04 32HM8920 0078
Shift weight forward when climbing hills.
70
Riding Your ATV
Basic Operation & Riding
Never climb hills with excessively slippery or loose surfaces.Always check the terrain carefully before you start up any hill.
To climb a hill, take a running start in an appropriate gear and speedfor the conditions. Maintain a steady speed as you ascend the hill.Never open the throttle suddenly or make sudden gear changes. TheATV could flip over backward.Never go over the top of any hill at high speed. An obstacle, a sharpdrop, or another vehicle or person could be on the other side of thehill.
08/04/17 16:46:10 32HM8920 0079
Stalling, rolling backwards or improperlydismounting while climbing a hill could result inthe ATV overturning.
Always follow proper procedures for climbing ahill as described in this owner’s manual.
71
Stalling the ATV and/or Rolling Backwards:
Riding Your ATV
Basic Operation & Riding
What to do if the ATV stalls or rolls backwards when climbing a hill:If you are about to lose all forward speed:
Using the front and rear brakes together, bring the ATV to a stopwith the vehicle pointed straight uphill.Get off the ATV while you continue holding the brakes.Shift into neutral, set the parking brake and turn the engine off.Then assess the situation.
If the ATV starts rolling backwards before you begin braking:
If the ATV continues sliding backwards:After you’ve applied the brakes, get off and away from the vehicle.
Keep your weight uphill.Carefully apply the front brakes first, then carefully apply therear brake. Do not apply the rear brake only or abruptly if youare rolling backwards, or the vehicle may overturn.
If you incorrectly estimate climbing capability or terrain conditions, theATV may not have enough power or traction to continue uphill. If thishappens, the ATV can stall and/or roll backwards.
1.2.
1.
2.3.4.
08/04/17 16:46:20 32HM8920 0080
Be sure your legs areclear of the wheels.
Body position forbacking down a hill.
72
Riding Your ATV
Basic Operation & Riding
If the hill is too steep or too slippery, or if you have any doubt whetheryou can safely walk the ATV back down the hill, leave the vehiclewhere it is and get help. If possible, block the wheels so the vehicledoesn’t roll backwards.
If the hill is not too steep and you have good footing, you may be ableto walk the ATV back down the hill. Make sure your intended path isclear in case you lose control of the ATV.
What to do after the ATV has stalled or rolled backwards:
Stand with your body facing downhill, beside the vehicle so you canreach the rear brake lever/parking brake lever with your right hand.Be sure your legs are clear of the wheels.Check your footing.Slowly and carefully back the ATV down the hill using the rear brakelever/parking brake lever to control speed.If you lose control of the ATV, for your safety, get away from thevehicle.
1.
2.3.4.
5.
08/04/17 16:46:29 32HM8920 0081
Going down a hill improperly could cause lossof control or cause the ATV to overturn.
Always follow proper procedures for going downhills as described in this owner’s manual.
On downhills, shift your weight back.
73
Riding Down Hills
Riding Your ATV
Basic Operation & Riding
It’s usually advisable to descend hills with the ATV pointed straightdownhill. Avoid angles that would cause the vehicle to lean sharply toone side.
As you approach a downhill, stop and survey the terrain below. Neverride past the limit of your visibility. Never go down a hill at high speed.
08/04/17 16:46:35 32HM8920 0082
Improperly crossing hills or turning on hills couldcause loss of control or cause the ATV tooverturn.
Always follow proper procedures for crossing orturning on slopes as described in this owner’smanual. Avoid crossing steep hills if possible.
74
Crossing or Turning on Hills or Slopes
Riding Your ATV
Basic Operation & Riding
When you’ve selected a safe downhill path, shift into a lower gear, shiftyour weight back with your arms extended and braced against thehandlebar, then go down slowly with the throttle closed.
Use mainly the rear brake to control speed. Avoid using either the frontbrake or rear brake hard or abruptly when riding down hills.
Remember, braking effectiveness is reduced on any hill with a loosesurface.
Riding on hills or slopes is different from riding on level terrain. Becareful when riding on any hill. Make sure that you practice on gentle,smooth slopes before attempting to ride on steeper or more difficultterrain.
08/04/17 16:46:42 32HM8920 0083
Shift weight uphill when crossing slopes.
75Basic Operation & Riding
Riding Your ATV
Crossing Hills or SlopesTo maintain balance and stability when riding across a slope, youneed to shift weight toward the uphill side of the vehicle. To do this,move your body off the centre of the seat and lean toward the uphillside.On a slippery or loose surface, you may also need to steer slightlyuphill to maintain a straight course across the slope.Avoid crossing hills that are excessively steep, slippery or rough.
Do not make turns on any slopes until you have first mastered thetechniques for making turns on level terrain.
Compared to riding on level ground, you may need to shift moreweight and lean more when making turns on slopes.
Making Turns on Slopes
08/04/17 16:46:50 32HM8920 0084
Improperly operating over obstacles couldcause loss of control or a collision and couldcause the ATV to overturn.
When you go over obstacles, always followproper procedures as described in this owner’smanual.
76
Riding Over Obstacles
Riding Your ATV
Basic Operation & Riding
Before operating in a new area, check for obstacles. Watch out forbumps, rain ruts, potholes and other obstacles in the terrain. When youapproach any obstacle, reduce your speed and be prepared to stop.Never try to ride over large obstacles, such as large rocks or fallen logs.
08/04/17 16:46:55 32HM8920 0085
The ATV tyres have some ability to float.Operating this ATV through deep or fast-flowingwater may cause a loss of traction and loss ofcontrol, which could lead to an accident.
Never operate this ATV in fast-flowing water orin water deeper than that specified in this owner’smanual.
77
Riding Through Water
Riding Your ATV
Basic Operation & Riding
If the brakes don’t regain effectiveness, stop your ATV and followthe procedures on page .
If necessary, apply the brakes repeatedly until they dry out andoperate normally.
Riding through water can make the brakes less effective thannormal, and may reduce stopping ability.
After leaving the water, always test both the front and rear brakes.
Avoid getting the spark plug or air cleaner wet, as this would causethe engine to stop.
Watch out for submerged obstacles and slippery rocks.Proceed through the water at a slow, steady speed.Choose a path where both banks have gradual slopes.
Your ATV is designed to travel through water up to approximately254 mm (10 inches) deep. Before crossing a stream, make sure the wateris not too deep or flowing too fast.
1.2.3.4.
5.
138
08/04/17 16:47:04 32HM8920 0086
78
Parking
Basic Operation & Riding
Parking on a Steep Incline or a Loose or Slippery Surface
Look for level parking area. Make sure the ground surface is firm.After bringing your ATV to a stop, hold the brakes while you shiftinto neutral.Set the parking brake.Turn the ignition switch OFF ( ).If you’re finished riding for the day, turn the fuel valve OFF.
If it is necessary to start the engine when your ATV in gear and isstopped on a grade, rock the vehicle back and forth to allow shifting thetransmission into neutral.
If rocks or other objects are available, you can block the wheels asshown for additional security.
If the ATV begins to move, either while sitting on it or after youdismount, find a better parking location.
Turn the ignition switch OFF ( ) and release the brakes.While holding the brakes, set the parking brake.
If you must park your ATV on a steep incline or loose or slipperysurface, use the following procedure:
The brakelights are activated by applying the parking brake. When usingthe parking brake, be sure to turn the ignition switch OFF ( ) to avoiddischarging the battery.
1.2.
3.4.5.
1.2.3.
4.
08/04/17 16:47:16 32HM8920 0087
79
Servicing Your Honda
Servicing Your Honda
Bef ore You Service Your Honda
Service Preparations
For information about replacing fuses, see page .
(cont’d)
To help keep your ATV in good shape, this section includes aMaintenance Schedule for required service and step-by-step instructionsfor specific maintenance tasks. You’ll also find important safetyprecautions, information on fuels and oils, and tips for keeping yourHonda looking good.
...........................................................The Importance of Maintenance ................................................................................Maintenance Safety .
............................................................Important Safety Precautions ...........................................................................Maintenance Schedule .
..............................................................................Maintenance Record .
......................................................Maintenance Component Locations ..................................................................................................Tool Kit .
.......................................................................Owner’s Manual Storage .........................................................................................Seat Removal .
175
8182838488
89929394
08/04/17 16:47:26 32HM8920 0088
80
Servicing Your Honda
Servicing Your Honda
Service ProceduresFluids & Filters
Chassis
....................................................................................Gear Case Oil .
.........................................................................................Spark Plug .................................................................................................Valves .
...................................................................................Spark Arrester .
................................................................................................Brakes ..................................................................................................Tyres .
..............................................................Engine Guard & Skid Plates .
........................................................................................Air Cleaner .
Engine..............................................................................................Throttle .
......................................................Carburetor Choke Cable & Knob .
..........................................Engine Idle Speed and Air-Fuel Mixture .
Electrical...............................................................................................Battery .
...............................................................................Appearance Care .
...................................................................................Clutch System .........................................................................Reverse Lock System .
.......................................................................................................Fuel ..............................................................................................Engine Oil .
9598
105107
112114115116117119122123
124139145
146
151
08/04/17 16:47:43 32HM8920 0089
Improperly maintaining this ATV or failing tocorrect a problem before you ride can cause acrash in which you can be seriously hurt orkilled.
Always follow the inspection and maintenancerecommendations and schedules in this owner’smanual.
81
The Importance of Maintenance
Servicing Your Honda
A well-maintained ATV is essential for safe, economical, and trouble-free riding. It will also help reduce air pollution. Careful pre-rideinspections and good maintenance are especially important because yourATV is designed to be ridden over rough off-road terrain.
To help you properly care for your ATV, this section of the manualprovides a Maintenance Schedule. The service intervals in this scheduleare based on average riding conditions.
If your ATV overturns or is involved in a crash, be sure your Hondadealer inspects all major parts, even if you are able to make some repairs.
Frequent servicing of the air cleaner is especially important to help youavoid a possible costly engine repair.
More frequent service is needed if you subject your ATV to severe useor ride in unusually wet or dusty areas.
08/04/17 16:47:49 32HM8920 0090
Failure to properly follow maintenanceinstructions and precautions can cause you tobe seriously hurt or killed.
Always follow the procedures and precautionsin this owner’s manual.
82
Maintenance Safety
Servicing Your Honda
This section includes instructions on how to perform some importantmaintenance tasks. If you have basic mechanical skills, you can performmany of these tasks with the tools provided with your ATV.
Other tasks that are more difficult and require special tools are bestperformed by professionals. Removing the wheels should normally behandled only by a Honda technician or other qualified mechanic.Instructions are included in this manual only to assist in emergencyservice.
Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.
08/04/17 16:47:54 32HM8920 0091
83
Important Safety Precautions
Maintenance Safety
Servicing Your Honda
Carbon monoxide poisoning from engine exhaust.
Burns from hot ATV parts.
Injury from moving parts.
Make sure the engine is off before you begin any maintenance orrepairs. This will help eliminate several potential hazards:
Be sure there isadequate ventilation whenever you operate the engine.
Let the engine and exhaust system coolbefore touching.
Do not run the engine unless instructedto do so.Read the instructions before you begin, and make sure you have thetools and skills required.To reduce the possibility of a fire or explosion, be careful whenworking around petrol. Use only non-flammable solvent, not petrol,to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.
Remember that your Honda dealer knows your ATV best and is fullyequipped to maintain and repair it. To ensure the best quality andreliability, use only new Honda Genuine Parts or other equivalents forrepair and replacement. If you have the tools and skills required foradditional maintenance jobs, you can purchase an official Honda ShopManual.
08/04/17 16:48:00 32HM8920 0092
84
Maintenance Schedule
Servicing Your Honda
The required Maintenance Schedule that follows specifies how oftenyou should have your ATV serviced, and what things need attention. Itis essential to have your ATV serviced as scheduled to maintain safe,dependable performance and proper emission control.
The service intervals in this Maintenance Schedule are based on averageriding conditions. Some items will need more frequent service if youride in unusually wet or dusty areas or at full throttle. Consult yourHonda dealer for recommendations applicable to your individual needsand use.
If you do not feel capable of performing a given task or need assistance,remember that your Honda dealer knows your ATV best and is fullyequipped to maintain and repair it. If you decide to do your ownmaintenance, use only Honda Genuine Parts or their equivalents forrepair or replacement to ensure the best quality and reliability.
Some items in the Maintenance Schedule can be performed with basicmechanical skills and hand tools. Procedures for these items areprovided in this manual. Other items involve more extensive proceduresand may require special training, tools, and equipment. We recommendthat you have your Honda dealer perform these tasks unless you haveadvanced mechanical skills and the required tools and equipment.Procedures for such items in this schedule are provided in an officialHonda Shop Manual available for purchase.
08/04/17 16:48:05 32HM8920 0093
* **
*
**
85
Maintenance Schedule
Servicing Your Honda
Summary of Maintenance Schedule Notes & Procedures:
Perform the pre-ride inspection (page ) and owner maintenance onthis section at each scheduled maintenance period.
Each item on the maintenance schedule requires some mechanicalknowledge. Certain items (particularly those marked and ) mayrequire more technical information and tools. Consult your Honda dealer.
In the interest of safety, we recommend these items be servicedonly by your Honda dealer.
Service more frequently when riding in dusty areas, sand or snow.Service more frequently after riding in very wet or muddy conditions.Replace every 2 years. Replacement requires mechanical skill.
Should be serviced by your Honda dealer, unless you have theproper tools and service data, and are mechanically qualified. Referto the official Honda Shop Manual.
NOTES:1.2.3.
39
08/04/17 16:48:13 32HM8920 0094
-
-
-
-
-
NOTE
NOTE 1NOTE 2
kmmi
FUEL LINETHROTTLE OPERATIONCARBURETOR CHOKEAIR CLEANERAIR CLEANER HOUSINGDRAIN TUBESPARK PLUGVALVE CLEARANCEENGINE OIL
ENGINE OIL STRAINERSCREENENGINE OILCENTRIFUGAL FILTERENGINE IDLE SPEED
20001200200
IIICI
II
C
C
I
15010020
I
I
1000600100
CI
II
I
Refer topage
112114
107 110111
119122
98 104
117
REGULARFREQUENCY
WHICHEVERCOMESFIRST
INITIAL
ITEMSHOURS
MAINT. INTERVALMAINT.
INITIAL=150km (100mi),20 operating hours or 1 month : RREGULAR=Every 1000km (600mi),100 operating hours or 12 months : R
86
Maintenance Schedule
Servicing Your Honda
Maintenance Procedures:I: inspect and clean, adjust, lubricate, or replace, if necessaryC: cleanA: adjustL: lubricateR: replace
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Should be serviced by your Honda dealer, unless you have the proper tools and service data, andare mechanically qualified. Refer to the official Honda Shop Manual.
08/04/17 16:48:22 32HM8920 0095
-
-
-
-
-
--
-
-
NOTE
NOTE 3NOTE 1
kmmi
REAR FINAL GEARCASE OILBRAKE FLUIDBRAKE SHOE WEARBRAKE LIGHT SWITCHBRAKE SYSTEMREVERSE LOCKSYSTEMSKID PLATES, ENGINEGUARDCLUTCH SYSTEMSUSPENSIONSPARK ARRESTERNUTS, BOLTS,FASTENERSWHEELS/TYRESTIE-ROD AND JOINTBOOTSSTEERING SHAFTHOLDER BEARINGSSTEERING SYSTEM
15010020
III
I
I
II
1000600100
I
III
I
IIC
II
20001200200
I
IIIII
I
IICI
II
I
I
Refer topage
105 106
124 126136137
124 138116
145
115
123
FREQUENCYWHICHEVERCOMESFIRST
REGULARINITIAL
ITEMSHOURS
(R:EVERY
2 YEARS)
MAINT. INTERVALMAINT.
87Servicing Your Honda
Maintenance Schedule
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Should be serviced by your Honda dealer, unless you have the proper tools and service data, andare mechanically qualified. Refer to the official Honda Shop Manual.
08/04/17 16:48:31 32HM8920 0096
88
Maintenance Record
Servicing Your Honda
PerformedBy:
Date NotesODO orHOUR
km (Miles) orhours
Keeping an accurate maintenance record will help ensure that your ATVis properly maintained. Retain detailed receipts to verify themaintenance was performed. If the ATV is sold, these receipts should betransferred with the ATV to the new owner. Make sure whoeverperforms the maintenance completes this record. All scheduledmaintenance, including the 150 km (100 mile) or 20 hours initialmaintenance, is considered a normal owner operating cost and will becharged for by your dealer. Use the space under Notes to recordanything you want to remind yourself about or mention to your dealer.
150 (100) or201,000 (600) or1002,000 (1,200) or2003,000 (1,800) or3004,000 (2,400) or4005,000 (3,000) or5006,000 (3,600) or6007,000 (4,200) or7008,000 (4,800) or800
08/04/17 16:48:37 32HM8920 0097
front brake fluid reservoir
choke knob
fuel fill cap
front brake lever
rear brake lever/parking brake lever
throttle lever
89Servicing Your Honda
Maintenance Component Locations
08/04/17 16:48:41 32HM8920 0098
air cleaner
rear brake pedal
clutch
batterymain fuseair cleaner
housingdrain tube
rear brakelightswitch
brake pedal/leveradjusting nut
engine oil drain bolt
throttle stop screw(engine idle speed)
90 Servicing Your Honda
Maintenance Component Locations
08/04/17 16:48:46 32HM8920 0099
spark plug
spark arrester
owner’s manual
gear case oilfiller cap
gear case oildrain bolt
storage compartmenttool kit
engine oil filler cap/dipstick
91Servicing Your Honda
Maintenance Component Locations
08/04/17 16:48:51 32HM8920 0100
REAR
(2) storage compartment
(3)
(2)(1)
(1) tool kit (3) rubber strap
92
Tool Kit
Servicing Your Honda
The tools in the kit are sufficient to perform routine maintenance andsimple repairs. Any extensive work requiring additional tools should beperformed by your Honda dealer.
The tool kit includes the following items:
standard/Phillips screwdriverscrewdriver handle
air pressure gaugetool case
spark plug wrench
To open the compartment, unhook the rubber strap ( ).
The tool kit ( ) is stored in the storage compartment ( ) below the rearcargo rack.
1 2
3
08/04/17 16:48:59 32HM8920 0101
(3)
(1) owner’s manual(2) seat
(4)
(1)(2)
(3) spare fuse(4) plastic document bag
SEAT UNDERSIDE
93
Owner’s Manual Storage
Servicing Your Honda
To remove the seat, see page .
Your ATV provides storage for the owner’s manual so you’ll have itwith you for easy reference. Store your owner’s manual ( ) in theplastic document bag underside of the seat ( ).
Be careful not to flood this area when washing your ATV or ridingthrough water.
The owner’s manual and spare fuse ( ) should be stored in the plasticdocument bag ( ).
1
94
2
34
08/04/17 16:49:06 32HM8920 0102
(1)
(2)
(4) grommets(5) front prongs(6) hooks
(1) seat lock lever(2) seat(3) studs
(4)
(3)
(5)
(6)
94
Seat Removal
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The seat must be removed for air cleaner, battery and fuse maintenance.
RemovalPull the seat lock lever ( ) at the left side of the seat.
Installation
Pull the seat ( ) up from the rear to remove the studs ( ) from thegrommets ( ).Slide the seat back and up.
Insert the front prongs ( ) into the hooks ( ) on the frame and pressthe studs into the grommets.Press down on the seat until it locks.
1.
2.
1.2.
83
3.
1
6
3
5
42
08/04/17 16:49:17 32HM8920 0103
+
91(or higher)unleadedtype
research octane number
95
Fuel Recommendation
Servicing Your Honda
Fuel
Saf ety Precautions
Petrol Containing Alcohol,
Refer to on page .
We recommend that you use unleaded fuel because it produces fewerengine deposits and extends the life of exhaust system components.
Your engine is designed to use any petrol that has a pump octanenumber (R M)/2 of 86 or higher, or a research octane number of 91 orhigher. Petrol pumps at service stations normally display the pumpoctane number. For information on the use ofsee page .
Use of lower octane petrol can cause persistent ‘‘pinging’’ or ‘‘sparkknock’’ (a loud rapping noise) which, if severe, can lead to enginedamage. Light pinging experienced while operating under a heavy load,such as climbing a hill, is no cause for concern.
If pinging or spark knock occurs at a steady engine speed under normalload, change brands of petrol. If pinging or spark knock persists, consultyour Honda dealer.
Never use stale or contaminated petrol or an oil/petrol mixture. Avoidgetting dirt, dust, or water in the fuel tank.
83
190
08/04/17 16:49:26 32HM8920 0104
9.1 (2.40 US gal , 2.00 Imp gal)
2.4 (0.63 US gal , 0.53 Imp gal)
(1) fuel fill cap(2) breather tube
(2)
(1)
(4)
(3) handlebar cover hole(4) filler neck
(3)
96
Fuel Capacity
Refueling Procedure
Fuel
Servicing Your Honda
Saf ety Precautions
Fuel tank capacity, including reserve:
Reserve capacity:
Refer to on page .
The tank should be refilled as soon as possible after switching to reserve,and the fuel valve should be returned to the ON position after refuelingto avoid running out of fuel with no reserve.
83
08/04/17 16:49:34 32HM8920 0105
Petrol is highly flammable and explosive. Youcan be burned or seriously injured whenhandling fuel.
Stop the engine and keep heat, sparks andflame away.Handle fuel only outdoors.Wipe up spills immediately.
97
Fuel
Servicing Your Honda
Add fuel until the level reaches the bottom of the filler neck ( ).Avoid over filling the tank. There should be no fuel in the filler neck.
If the fuel valve was set to RES, turn the fuel valve ON.
If you replace the fuel fill cap, use only a Honda Genuine replacementpart.
To open the fuel fill cap ( ), turn it counterclockwise.Pull the breather tube ( ) out of the handlebar cover hole ( ).
After refueling, turn the fuel fill cap clockwise until it clicks.Insert the breather tube into the handlebar cover hole.
1.2.3.
4.5.
4
1
6.
32
08/04/17 16:49:42 32HM8920 0106
98 Servicing Your Honda
Engine Oil
Engine oil quality is a major factor that affects both the performanceand the service life of the engine.
Using the proper oil (page ) and filter, and regularly checking,adding, and changing oil will help extend your engine’s life. Even thebest oil wears out. Changing oil helps get rid of dirt and deposits in theengine. Operating the engine with old or dirty oil can damage yourengine. Running the engine with insufficient oil can cause seriousdamage to the engine and transmission.
Change the engine oil as specified in the maintenance schedule onpage . When running in very dusty conditions, oil changes should beperformed more frequently than specified in the maintenance schedule.
99
86
08/04/17 16:49:46 32HM8920 0107
*
*
SE,SF or SGSAE 10W-40
NOT RECOMMENDED OK
API classificationviscosity (weight)suggested oil Honda 4-stroke oil or an equivalent
99
Oil Recommendation
Servicing Your Honda
Engine Oil
Your ATV does not need oil additives. Use the recommended oil.Do not use oils with graphite or molybdenum additives. They mayadversely affect clutch operation.
Motor oils intended for Service SE, SF or SG will show thisdesignation on the container.
Do not use API SH or higher oils displaying a circular API ‘‘energyconserving’’ service label on the container. They may affectlubrication and clutch performance.
Do not use non-detergent, vegetable, or castor based racing oils.
08/04/17 16:49:58 32HM8920 0108
(1) code number of the sales company of the oil(2) oil classification
(1)
(2)
100
Engine Oil
Servicing Your Honda
Other viscosities shown in the following chart may be used when theaverage temperature in your riding area is within the indicated range.
JASO T 903 standardThe JASO T 903 standard is an index for engine oils for 4-strokemotorcycle engines.There are two classes: MA and MB.Oil conforming to the standard is labeled on the oil container. Forexample, the following label shows the MA classification.
08/04/17 16:50:05 32HM8920 0109
--
101
Checking & Adding Oil
Engine Oil
Servicing Your Honda
Saf ety Precautions
Bef ore riding your ATV, check the engine oil level.
Refer to on page .
Check the engine oil level each day before operating your ATV and addif needed.
(cont’d)
Insert the oil filler cap/dipstick without screwing it in, then removethe oil filler cap/dipstick and check the oil level. The oil level shouldbe between the upper level mark ( ) and the lower level mark ( ) onthe oil filler cap/dipstick.
Remove the oil filler cap/dipstick ( ) from the front crankcase coverand wipe it clean.
Start the engine in a well-ventilated area and let it idle for 3 5minutes. Stop the engine and wait 2 3 minutes.
Park your ATV on a firm, level surface.1.2.
3.
4.
87
1
2 3
08/04/17 16:50:13 32HM8920 0110
(1)
(2) upper level mark(3) lower level mark
LEFT SIDE
(1) oil filler cap/dipstick
(2)
(3)
102
Engine Oil
Servicing Your Honda
Running the engine with an improper oil level can cause serious enginedamage.
If required, add the specified oil into the filler cap hole, up to theupper level mark on the oil filler cap/dipstick. Do not overfill.Reinstall the oil filler cap/dipstick.
5.
6.
08/04/17 16:50:19 32HM8920 0111
(1)
UNDER ENGINE
(2) sealing washer
(2)
(1) engine oil drain plug
103
Changing Engine Oil
Engine Oil
Servicing Your Honda
Saf ety Precautions
Drain the Engine Oil:
Refer to on page .
With the ATV on the level ground, remove the oil filler cap/dipstickfrom the front crankcase cover.Place an oil drain pan under the crankcase and remove the engine oildrain plug ( ) and sealing washer ( ).
This procedure requires mechanical skill and professional tools such as atorque wrench, as well as a means for disposing of the drained fluid(page ). If you do not have the skills or the tools, see your Hondadealer.
(cont’d)
1.
2.
83
21
164
08/04/17 16:50:27 32HM8920 0112
-
25 N·m (2.5 kgf·m , 18 lbf·ft)
1.5 (1.6 US qt , 1.3 Imp qt)
104
Engine Oil
Servicing Your Honda
Improper disposal of drained f luids is harmf ul to the environment.
Add Engine Oil:
Pour the drained oil into a suitable container and dispose of it in anapproved manner (page ).
Check that the drain plug sealing washer is in good condition. Ifnecessary, replace the sealing washer.Reinstall the engine oil drain plug and tighten it to the specifiedtorque:
If a torque wrench is not used for installation, see your Honda dealer assoon as possible to verify proper assembly.
Check that there are no oil leaks.
Stop the engine and check the oil level. Make sure the oil is betweenthe upper and lower level marks on the oil filler cap/dipstick. Ifnecessary, add more oil but do not overfill.
Reinstall the oil filler cap/dipstick.Start the engine and let it idle for 3 5 minutes.
Fill the crankcase with the recommended grade oil approximately:
1.
2.
3.
4.5.6.
7.
3.164
08/04/17 16:50:38 32HM8920 0113
typeviscosity (weight)
hypoid gear oilSAE 80
105
Changing Oil
Oil Recommendation
Gear Case Oil
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Change the oil with the gear case at normal operating temperature toassure complete and rapid draining.
83
08/04/17 16:50:45 32HM8920 0114
12 N·m (1.2 kgf·m , 9 lbf·ft)
80 cm (2.7 US oz , 2.8 Imp oz)
(1) oil drain plug(2) oil filler cap
(3) oil level check bolt(4) oil level check hole
(1)
(4)
(3)
(2)REAR
106
Gear Case Oil
Servicing Your Honda
Park the ATV on level ground.Place an oil drain pan under the oil drain plug ( ).Remove the oil filler cap ( ) and the drain plug.After the oil has completely drained, reinstall the drain plug andtighten it to the specified torque:
Fill the gear case with the recommended oil.
Remove the oil level check bolt ( ). Make sure the oil level reachesthe oil level check hole ( ).Install the oil filler cap and oil level check bolt.
1.2.3.4.
5.
6.
7.
12
34
08/04/17 16:50:54 32HM8920 0115
107
Air Cleaner
Servicing Your Honda
Saf ety Precautions
Using the wrong air cleaner may result in premature engine wear.
Improper or lack of proper air cleaner maintenance can cause poorperf ormance and premature engine wear.
Refer to on page .
Proper air cleaner maintenance is very important for off-road vehicles.A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt,dust, mud, and other impurities to pass into the engine.
Service the air cleaner more frequently if you ride in unusually wet ordusty areas. Your Honda dealer can help you determine the correctservice interval for your riding conditions.
Your ATV’s air cleaner has very specific performance requirements.Use a new Honda Genuine air cleaner specified for your model or an aircleaner of equal quality.
Proper air cleaner maintenance can prevent premature engine wear ordamage, expensive repairs, low engine power, poor gas mileage, andspark plug fouling.
83
08/04/17 16:51:01 32HM8920 0116
(3) air cleaner housing cover
(1) (3)
(2)
(1) seat lock lever(2) retainer clips
UNDER SEAT
108
Cleaning
Air Cleaner
Servicing Your Honda
Remove the seat by pulling the seat lock lever ( ) up (page ).
Unlatch the retainer clips ( ).Remove the air cleaner housing cover ( ).
1. 1
32.3.
94
2
08/04/17 16:51:08 32HM8920 0117
-
(6)
(4)
(5)(7) air cleaner(8) air cleaner body
(8)UNDER SEAT
(4) screws(5) air cleaner assembly(6) clamp
(7)
109
Air Cleaner
Servicing Your Honda
Gently wash the air cleaner in clean, non-flammable (high flashpoint) solvent such as kerosene not petrol. After cleaning, gentlysqueeze out the remaining solvent. Avoid twisting or wringing the aircleaner. This can tear the foam.Inspect for tears or cracks in the foam or seams of the air cleaner.Replace the air cleaner if it is damaged.Allow the air cleaner to dry thoroughly before applying oil. A wet aircleaner will not fully absorb the oil.
Unscrew the clamp ( ).Remove the air cleaner ( ) from the air cleaner body ( ).
Loosen the screws ( ) and remove the air cleaner assembly ( ) fromthe air cleaner housing.
Pour clean air filter oil over the entire surface of the air cleaner. Useboth hands to evenly spread the oil into the air cleaner. Gentlysqueeze out any excess oil. (To keep your hands dry, place the aircleaner in a clean plastic bag before spreading the oil into the aircleaner.)
(cont’d)
7
4.
5.6.7.
8.
9.
10.
5
8
4
6
08/04/17 16:51:17 32HM8920 0118
(1) dust cover
UNDER SEAT
(1)
(2) air cleaner housing
(2)
110
Dust Cover
Air Cleaner
Servicing Your Honda
Install the air cleaner on the air cleaner body.Apply a thin coat of grease to the sealing surface of the air cleanerassembly.Install the clamp.Insert the air cleaner assembly into the air cleaner housing.Fasten the screws.
Do not push the dust cover ( ) too far into the air cleaner housing ( ).If the dust cover is dirty, clean it.
11.12.
13.14.15.
1 2
08/04/17 16:51:24 32HM8920 0119
(1)
(1) drain tube(2) clip
(3) air cleaner housing
REAR
(3)
(2)
111
Air Cleaner Housing Drain Tube
Air Cleaner
Servicing Your Honda
The air cleaner housing drain tube should be serviced in accordance withthe Maintenance Schedule. (Riding through water may require morefrequent inspection.) If deposits can be seen in the drain tube, the tubemust be cleaned before starting the vehicle.
Remove the drain tube ( ) by removing the clip ( ) under the aircleaner housing ( ).Drain the deposits.Reinstall the drain tube, securing it with the clip.
1.
2.3.
23
1
08/04/17 16:51:31 32HM8920 0120
- -
--
3 8 mm(0.1 0.3 in)
3 8 mm (0.1 0.3 in)
(2) (3)
(1) throttle lever(2) rubber sleeve(3) throttle cable adjuster
RIGHT HANDLEBAR
((AA))
((BB))
(4) (1)
(4) lock nut(A) decrease freeplay(B) increase freeplay
112
Throttle Freeplay
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
After adjustment, check for smooth operation of the throttle leverfrom fully closed to fully open in all steering positions.
Tighten the lock nut and reinstall the sleeve.
Loosen the lock nut ( ).Turn the adjuster to obtain the correct freeplay.
Slide the rubber sleeve ( ) back to expose the throttle cable adjuster( ).
Adjustment
Check freeplay at the throttle lever ( ).Freeplay:
Inspection1
1.
2.3.4.5.
83
23
4
08/04/17 16:51:41 32HM8920 0121
113
Throttle Inspection
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Check that the throttle assembly is positioned properly and thesecuring bolts are tight.Check for smooth operation of the throttle lever from fully open tofully closed in all steering positions. If there is a problem, see yourHonda dealer.Inspect the condition of the throttle cables from the throttle leverdown to the carburetor. If the cable is kinked or chafed, have itreplaced.Check the cables for tension or stress in all steering positions.Lubricate the cables with a commercially available cable lubricant toprevent premature wear and corrosion.
1.
2.
3.
4.5.
83
08/04/17 16:51:50 32HM8920 0122
(1)
(2)
(1) choke cable (2) choke knob
LEFT HANDLEBAR
114
Carburetor Choke Cable & Knob
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Check the condition of the choke cable ( ).Check the operation of the choke knob ( ).If the cable is damaged or kinked, have it replaced by your Hondadealer.
1.2.
83
21
08/04/17 16:51:55 32HM8920 0123
(1)
(2)
(2) clutch adjuster(1) lock nut
FRONT
115
Clutch Adjustment
Clutch System
Servicing Your Honda
Saf ety Precautions
Your ATV’s shift-activated, wet, multiplate clutch is part of the primarydrive system. Proper adjustment allows a smooth, gradual engagementwhen shifting gears.
Refer to on page .
Make sure the ignition switch is OFF ( ).Loosen the lock nut ( ).Turn the clutch adjuster ( ) counterclockwise until you feel slightresistance.Turn the adjuster 1/4 turn clockwise, then tighten the lock nut to holdthe adjuster in this position.After adjustment, start the engine and test ride your ATV to be surethe clutch is operating properly.
If you cannot get proper adjustment, or the clutch does not workproperly, the cable or clutch friction discs may be worn. See your Hondadealer or refer to official Honda Shop Manual.
1.2.3.
4.
5.
21
83
08/04/17 16:52:04 32HM8920 0124
- -
--
2 4 mm(0.1 0.2 in)
2 4 mm (0.1 0.2 in)
LEFT HANDLEBAR
(3)
(4)(1)
(2)
((BB))((AA))
(4) adjusting nut(A) decrease freeplay(B) increase freeplay
(1) reverse assist lever(2) rear brake lever/
parking brake lever(3) lock nut
116
Reverse Lock System Adjustment
Servicing Your Honda
Reverse Lock System
Saf ety PrecautionsRefer to on page .
Check the reverse assist lever and cable for loose connections or otherdamage. If the cable is worn or kinked, have it replaced by your Hondadealer.
Other Checks
To adjust, loosen the lock nut ( ) and turn the adjusting nut ( ).After adjustment, tighten the lock nut securely.
Check the reverse assist lever ( ) freeplay, measured at the rear brakelever/parking brake lever ( ) end near the cable:
1.
2.
83
12
3 4
08/04/17 16:52:13 32HM8920 0125
±1,400 100 min (rpm)
(1)
RIGHT SIDE
(1) throttle stop screw(2) pilot screw
(2)
117
Idle Speed Adjustment
Servicing Your Honda
Engine Idle Speedand Air-Fuel Mixture
Saf ety Precautions
The best way to assure proper carburetion is to see your Honda dealerfor regularly scheduled servicing, including carburetor adjustment.
Refer to on page .
Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problemsin your engine’s fuel-delivery system. Adjusting the idle will notcompensate for a fault elsewhere.
The engine must be at normal operating temperature for accurate idlespeed adjustment.
For information about high altitude carburetor adjustment, see page .
If the engine is cold, start it and warm it up with 10 minutes of stop-and-go riding. Stop the engine.Park your ATV on a firm, level surface.Connect a tachometer to the engine.Shift into neutral. Start the engine.Adjust idle speed by turning the throttle stop screw ( ).Idle speed (in neutral):
1.
2.3.4.5. 1
83
189
08/04/17 16:52:23 32HM8920 0126
118
Air-Fuel Mixture Adjustment
Servicing Your Honda
Engine Idle Speedand Air-Fuel Mixture
The pilot screw ( ) is available to compensate for air-fuel mixture. Forthose who are mechanically proficient and have the necessary tools,adjustment procedures are given in the official Honda Shop Manualavailable from your Honda dealer. All others should have this carburetormodification performed by a Honda dealer.
2
08/04/17 16:52:27 32HM8920 0127
DPR8EA-9 (NGK)X24EPR-U9 (DENSO)DPR7EA-9 (NGK)X22EPR-U9 (DENSO)DPR9EA-9 (NGK)X27EPR-U9 (DENSO)
or
or
or
for cold climate(below 5°C, 41°F)for extended highspeed riding
standard spark plug
(1)
(1) spark plug cap
119
Spark Plug Recommendation
Spark Plug Inspection & Replacement
Servicing Your Honda
Spark Plug
Using spark plugs with an improper heat range can cause enginedamage.
Saf ety Precautions
Use only the recommended type of spark plug in the recommended heatrange.
Refer to on page .
Clean any dirt from around the spark plug base.
Using a spark plug wrench provided in the tool kit, remove the sparkplug.
(cont’d)
Disconnect the spark plug cap ( ). Take care to avoid damaging thespark plug wire when disconnecting the cap.
1.2.
3.
83
1
08/04/17 16:52:40 32HM8920 0128
- -
--
0.80 0.90 mm(0.031 0.035 in)
0.80 0.90 mm (0.031 0.035 in)
(3)
(2)(4)
(2) centre electrode(3) side electrode(4) spark plug gap
120
Spark Plug
Servicing Your Honda
Discard the spark plug if there is apparent wear or if the insulator iscracked or chipped.Using a wire-type feeler gauge, check the spark plug gap ( ). Ifadjustment is necessary, bend the side electrode carefully.The gap should be:
Inspect the electrodes and centre porcelain for deposits, corrosion, orcarbon fouling. If the corrosion or deposits are heavy, replace theplug. Clean a carbon or wet-fouled plug with a plug cleaner, ifavailable, or a wire brush. Inspect the spark plug electrodes for wear.The centre electrode ( ) should have a flat tip and sharp edges, andthe side electrode ( ) should not be eroded. If the electrodes andinsulator tip appear unusually fouled or burned, we suggest that youcontact your Honda dealer.
5.
4.
6.
23
4
08/04/17 16:52:46 32HM8920 0129
121
Spark Plug
Servicing Your Honda
An improperly tightened spark plug can damage the engine. If a plug istoo loose, a piston may be damaged. If a plug is too tight, the threadsmay be damaged.
With the plug washer attached, thread the spark plug in by hand toprevent cross-threading.Tighten the spark plug:
If the old plug is good:1/8 turn after it seats.
If installing a new plug, tighten it twice to prevent loosening:First, tighten the plug:NGK: turn after it seats.DENSO: turn after it seats.Then loosen the plug.Next, tighten the plug again:1/8 turn after it seats.
Connect the spark plug cap.
7.
8.
a)
b)c)
9.
3/41/2
08/04/17 16:52:53 32HM8920 0130
0.13 mm (0.005 in)0.13 mm (0.005 in)
122
Valve Inspection
Valves
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
For those who are mechanically proficient and have the proper tools,instructions on adjusting valve clearances are given in the officialHonda Shop Manual. Otherwise, the valves should be adjusted by yourHonda dealer.
Excessive clearance will cause noise. Insufficient clearance will causeloss of power and possibly damage the valves.
Valve clearance should be:intake:exhaust:
83
08/04/17 16:53:00 32HM8920 0131
(1)
(1) bolt
REAR
123
Spark Arrester
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Reinstall the bolt securely.
Start the engine and rev it up approximately twenty times whilemomentarily creating exhaust system back pressure by blocking theend of the muffler with a shop towel.Stop the engine and allow the exhaust pipe to cool.
Remove the bolt ( ).
Select a well-ventilated area free of combustible materials and makesure the exhaust pipe is cool.
The exhaust system must be periodically purged of accumulated carbon.To purge the system:
1.
2.3.
4.5.
83
1
08/04/17 16:53:07 32HM8920 0132
DOT 3 or DOT 4 Brake Fluidbrake fluid
124
Brake Fluid Recommendation
Brakes
Servicing Your Honda
As the front brake shoes wear, brake fluid level will drop. A leak in thesystem will also cause the level to drop.
Inspect the system before each ride to ensure there are no fluid leaks.Periodically inspect the brake fluid level and front and rear brake shoesfor wear.
If the brake lever or brake pedal freeplay does not feel within thenormal range while riding, check the brake shoes for wear (page ).Worn shoes should be replaced. If the shoes are not worn beyond therecommended limit, there is probably air in the brake system. See yourHonda dealer to have the air bled from the system.
The hydraulic drum brakes (front) and single mechanical drum brake(rear) on your ATV dissipate heat generated by the friction of the brakeshoes on the drums as the wheels are slowed.
The recommended brake fluid is DOT 3 or DOT 4 Brake Fluid, or anybrake fluid of equal quality and performance. Use fresh brake fluidfrom a sealed container. Be sure to read the label before opening thesealed container. An opened container may be contaminated or mayhave absorbed moisture from the air.
136
08/04/17 16:53:14 32HM8920 0133
(1)
RIGHT HANDLEBAR
(1) LOWER level mark
125
Fluid Level Inspection
Brakes
Servicing Your Honda
Saf ety Precautions
Brake f luid can damage plastic and painted surf aces. Handle with care.
Refer to on page .
Do not add or replace brake fluid, except in an emergency. If you doadd fluid, have your Honda dealer check the system as soon as possible.
If your inspection indicates a low fluid level, have your Honda dealeradd the recommended fluid.
(cont’d)
83
08/04/17 16:53:21 32HM8920 0134
126
Other Inspections
Brakes
Servicing Your Honda
Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.If it comes in contact with your eyes, wash them out with clean waterand immediately call a doctor. If it comes in contact with your skin,wash with clean water and, if necessary, call a doctor.
Check for deterioration or cracks in the hoses and fittings. If the hosesare worn or cracked, have them replaced by your Honda dealer.
Make sure there are no fluid leaks.
08/04/17 16:53:26 32HM8920 0135
- -
--
25 30 mm(1.0 1.2 in)
25 30 mm (1.0 1.2 in)
(1)
(1) front brake lever
RIGHT HANDLEBAR
127
Front Brake Lever Freeplay & Shoe Lining Clearance
Brakes
Servicing Your Honda
Measure the distance the brake lever moves before the brakes start totake hold. Freeplay, measured at the tip of the front brake lever ( )should be:
(cont’d)
1.1
08/04/17 16:53:33 32HM8920 0136
4.0 mm (0.16 in)1.0 mm (0.04 in)
(2) inspection hole plug(3) lining thickness
(4) front brake drum(5) front wheel rim
(2)
(3)(5)
(2)
FRONT (4)
128
Brakes
Servicing Your Honda
Remove the inspection hole plug ( ).Measure the lining thickness ( ) on both front wheels:
Standard:Service Limit:
If the brake lever freeplay is excessive but the linings are not wornbeyond the service limit, adjust the brake lining clearance.
If either lining is worn beyond the limit, both brake shoes must bereplaced by your Honda dealer.
If the brake lever freeplay and the brake shoe lining thickness arewithin the recommended limits, reinstall the inspection hole plugs,seating them into the inspection hole as shown.
2.3.
4.
5.
23
08/04/17 16:53:41 32HM8920 0137
(1)
(1) brake shoe adjuster
FRONT
129
Brakes
Servicing Your Honda
To adjust the brake lining clearance:Squeeze the brake lever firmly two or three times, then release it.Raise the front and rear wheels off the ground by placing a supportblock under the vehicle.Beginning with either the left or right front wheel, remove theinspection hole plug and line up the hole with one of the brakeadjusters.Using a screwdriver, turn the brake shoe adjuster ( ) until the frontbrake locks.
(cont’d)
1.2.
3.
4. 1
08/04/17 16:53:49 32HM8920 0138
130
Brakes
Servicing Your Honda
Back the adjuster off three clicks, then squeeze the brake lever severaltimes. Spin the wheel manually to make sure the brake does not drag.Line up the inspection hole with the second adjuster and repeat steps
through .Reinstall the inspection hole plug, seating it into the inspection hole asshown.Follow steps through to adjust the other front brake.Recheck the brake lever freeplay. If freeplay is still excessive afteradjusting the brake lining clearance, there is probably air in the brakesystem and it must be bled out. See your Honda dealer for this service.
5.
6.
7.
8.9.
3 5
3 7
08/04/17 16:53:55 32HM8920 0139
- -
--
15 20 mm(0.6 0.8 in)
15 20 mm (0.6 0.8 in)
(1) rear brake pedal
(1)
RIGHT SIDE
131
Rear Brake Pedal Freeplay
Brakes
Servicing Your Honda
Measure the distance the rear brake pedal ( ) moves before the brakestarts to take hold. Freeplay, measurement at the tip of the end of thepedal, should be:
If necessary, adjust to the specified range.
Inspection1
08/04/17 16:54:02 32HM8920 0140
(2) brake pedal adjusting nut(3) brake arm pin
RIGHT REAR
(2)
(3)
(4) brake arm
(4)
132
Brakes
Servicing Your Honda
Adjustment
Turn the brake pedal adjusting nut ( ), located on the brake operatingrod at the rear of the frame. Make sure the cutout on the adjusting nutis properly seated on the brake arm pin ( ).Adjust the freeplay of the rear brake pedal. Push the brake arm ( )then check the clearance between the brake arm and the brake arm pin.
2
34
1.
2.
08/04/17 16:54:09 32HM8920 0141
- -
--
15 20 mm(0.6 0.8 in)
15 20 mm (0.6 0.8 in)
LEFT HANDLEBAR(1)
(1) rear brake lever/parking brake lever
133
Rear Brake Lever Freeplay
Brakes
Servicing Your Honda
If necessary, adjust to the specified range.
InspectionMeasure the distance the rear brake lever/parking brake lever ( ) movesbefore the brake starts to take hold. Freeplay (measurement at the tip ofthe end of the brake lever) should be:
1
08/04/17 16:54:15 32HM8920 0142
(2) brake lever adjusting nut(3) brake arm pin
RIGHT REAR
(2)
(3)
(4) brake arm(4)
134
Brakes
Servicing Your Honda
Adjustment
Turn the brake lever adjusting nut ( ), located on the brake operatingrod at the rear of the frame. Make sure the cutout on the adjusting nutis properly seated on the brake arm pin ( ).Adjust the freeplay of the rear brake lever/parking brake lever. Pushthe brake arm ( ) then check the clearance between the brake armand the brake arm pin.
Adjust the freeplay of the rear brake lever/parking brake lever with thefront wheels pointed straight ahead.1.
2.4
2
3
08/04/17 16:54:23 32HM8920 0143
135
Other Inspection
Brakes
Servicing Your Honda
Check that the brake lever and brake pedal assemblies are positionedproperly and the securing bolts are tight.Make sure that the brake cables, brake arm, spring, parking, andfasteners are in good condition.
08/04/17 16:54:27 32HM8920 0144
(1) arrow(2) brake arm
(3) reference mark
(2)
RIGHT REAR
(3)
(1)
136
Brake Shoe Wear
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The rear brake is equipped with an external brake wear indicator that letsyou check brake wear without disassembly. Application of the brakecontrol causes the arrow on the brake arm to move toward a referencemark on the brake panel.
Replace the brake shoe if the arrow aligns with the reference mark( ) on the brake panel upon full application of the brake. Ifreplacement is necessary, see your Honda dealer.
Apply the brake control and check the movement of the arrow ( ) onthe brake arm ( ).
1.
2.
83
12
3
08/04/17 16:54:34 32HM8920 0145
(2) adjusting nut
RIGHT SIDE
((BB))
((AA))
(1)
(2)
(1) brakelight switch
137
Brakelight Switch Adjustment
Brakes
Servicing Your Honda
Saf ety Precautions
Rear Brake Pedal Freeplay
Refer to on page .
Rear Brake Only:Check the operation of the rear brakelight switch ( ) at the right sidebehind the engine from time to time. The brakelight should turn on at 15mm (0.6 in) of pedal stroke. See , page .Adjustment is done by turning the adjusting nut ( ). Turn the nut indirection ( ) if the switch operates too late and in direction ( ) if theswitch operates too soon.
1
2BA
83
131
08/04/17 16:54:42 32HM8920 0146
(1) front brake inspection hole plug(2) rear brake drain bolt
(1)
(2)
FRONT
REAR
138
Draining Water from Brakes
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Remove the rear brake drain bolt ( ) from the bottom of the rearbrake cover.If any water drains, the brake seals must be replaced by your Hondadealer as soon as possible.
Remove the front brake inspection hole plug ( ).Make sure the engine is OFF and the parking brake is set.1.
2.3.
12
83
08/04/17 16:54:51 32HM8920 0147
Using tyres that are excessively worn orimproperly inflated can cause a crash in whichyou can be seriously hurt or killed.
Follow all instructions in this owner’s manualregarding tyre inflation and maintenance.
139
Air Pressure
Tyres
Servicing Your Honda
Saf ety Precautions
To safely operate your ATV, your tyres must be the proper type and size,in good condition with adequate tread, and correctly inflated.
This ATV is equipped with low pressure tubeless tyres. Although thetyres are designed specifically for off-road use, they are not immune topunctures. Always select your riding area with care.
The following pages give detailed information on how and when tocheck your air pressure, how to inspect your tyres for wear and damage,and our recommendations for tyre repair and replacement.
Refer to on page .
Properly inflated tyres provide the best combination of handling, treadlife, and riding comfort. Generally, underinflated tyres wear unevenly,adversely affect handling, and are more likely to fail from beingoverheated. Overinflated tyres make your ATV ride harshly, are moreprone to damage from surface hazards, and wear unevenly.
Make sure the valve stem caps are secure. If necessary, install new caps.
83
08/04/17 16:54:59 32HM8920 0148
--
20.0 kPa(2.9 psi)
20.0 kPa(2.9 psi)
20.0 kPa(2.9 psi)
20.0 kPa(2.9 psi)
NO
CARG
OW
ITH
CARG
O
REAR
RECOMMENDEDPRESSURE
FRONT
RECOMMENDEDPRESSURE
140
Tyres
Servicing Your Honda
Always check air pressure when your tyres are ‘‘cold.’’ If you check airpressure when your tyres are ‘‘warm’’ even if your ATV has onlybeen ridden for a few miles the readings will be higher. If you let airout of warm tyres to match the recommended cold tyre pressures, thetyres will be underinflated. Be sure to check tyre pressure at the ridingsite, since changes in altitude can affect air pressure.
The recommended ‘‘cold’’ tyre pressures are:
08/04/17 16:55:06 32HM8920 0149
Operating this ATV with improper tyres, or withuneven tyre pressure may cause loss of control,and you could be seriously injured or killed.
Always use the size and type tyres specifiedin this owner’s manual for this vehicle.Always maintain proper tyre pressure asdescribed in this owner’s manual.
141
Inspection
Tyres
Servicing Your Honda
Saf ety Precautions
A manually operated tyre pump should be used rather than the highpressure system found in service stations. This will minimize thepossibility of tyre damage from overinflation. If you use a high pressuresystem at a service station, add air in small amounts and check thepressure increase frequently to prevent possible tyre damage fromoverinflation.
Refer to on page .
Whenever you check the tyre pressures, you should also look for:Bumps or bulges in the side of the tyre or the tread. Replace any tyrethat has a bump or bulge.Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabricor cord.Nails or other foreign objects embedded in the side of the tyre ortread.Excessive tread wear.
83
08/04/17 16:55:14 32HM8920 0150
Replace
NEW
NEW
Replace
4 mm
(0.16 in)
4 mm
(0.16 in)
4 mm (0.16 in)4 mm (0.16 in)
frontrear
(1)(3)
(3) wear indicator location mark(1) groove depth(2) wear indicator
Front
Rear
(1)
(2)
142
Tyres
Servicing Your Honda
Also, if you hit a pothole or other hard object while riding, stop as soonas you safely can and carefully inspect the tyres for damage.
Tread Wear
For best performance, you should replace a tyre before the tread depth atthe centre reaches the following limits:
To check the condition of a tyre tread, measure the groove depth ( ) inthe centre of the tyre, or check the wear indicator ( ).
12
08/04/17 16:55:23 32HM8920 0151
143
Tyre Repair
Tyres
Servicing Your Honda
Saf ety Precautions
If You Have a Flat Tyre,
Refer to on page .
A temporary repair can sometimes be made in an emergency situation.However, since a temporary repair may not hold, you must ride veryslowly, preferably without any cargo, and have the tyre replaced orpermanently repaired as soon as possible. (For more information ontemporary repairs, see page .)
A tyre that is repaired, either temporarily or permanently, will havelower speed and performance limits than a new or undamaged tyre.
If you have a tyre professionally repaired at a non-Honda facility, werecommend that you have the work checked by your Honda dealer.
A permanent repair, such as an internal plug patch, can be made if a tyrehas only a small puncture in the tread area. However you may not beable to safely carry as much weight. If you choose to have a tyrerepaired, be sure the repair work is performed by a professional.
83
171
08/04/17 16:55:29 32HM8920 0152
× ★× ★
AT22 7-11 MAXXIS M9803AT22 10-9 MAXXIS M9804
Installing improper tyres on your ATV can affecthandling and stability. This can cause a crash inwhich you can be seriously hurt or killed.
Always use the size and type of tyresrecommended in this owner’s manual.
frontrear
144
Tyre Replacement
Tyres
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The tyres that came on your ATV were designed to match theperformance capabilities of your ATV and provide the best combinationof handling, braking, and comfort.
It is best to replace all four tyres, however if that is not possible, youmust replace the tyres in pairs (front or rear) with tyres of the same sizeand type as the originals. Never replace just one tyre.
When you replace a tyre, remember:
The recommended tyres for your ATV are:
Have the tyre replaced by your Honda dealer if possible.If you have a tyre professionally replaced at a non-Honda facility, werecommended that you have the work checked by your Honda dealer.
83
08/04/17 16:55:39 32HM8920 0153
(2)
(1) engine guard
(1)
(2) skid plates
145
Engine Guard & Skid Plates
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The engine guard ( ) protects the engine crankcase.The skid plates ( ) protect the frame and rear final gear case. Check theguard and plates for cracks, damage or looseness at intervals shown inthe Maintenance Schedule.
Have the skid plates replaced if they are cracked or damaged. If theplate bolts are loose, tighten them securely.
1
83
2
08/04/17 16:55:47 32HM8920 0154
146
Battery
Servicing Your Honda
Your battery is a maintenance-f ree type and can be permanentlydamaged if the cap strip is removed.
BatteryCharging,
Battery Storage,
An improperly disposed of battery can be harmf ul to the environmentand human health.Always conf irm local regulations f or battery disposal.
Your ATV has a maintenance-free type battery. You do not have tocheck the battery electrolyte level or add distilled water as you wouldwith a conventional-type battery.
Electrical accessories use current from the battery, even when theignition is OFF. Limited operation also allows the battery to discharge.If you have electrical accessories on your ATV or do not ride frequently,we recommend that you charge the battery frequently (see
page ).
If you do not expect to ride your ATV for at least two weeks, werecommend you remove the battery, or at least disconnect the batterycables (negative cable first).
If you plan to store your ATV, see page .
If your battery seems weak and/or is leaking electrolyte (causing slowstarting or other electrical problems), see your Honda dealer.
This symbol on the battery means that this product mustnot be treated as household waste.
147
150
08/04/17 16:55:55 32HM8920 0155
The battery gives off explosive hydrogen gasduring normal operation.
A spark or flame can cause the battery toexplode with enough force to kill or seriouslyhurt you.
Wear protective clothing and a face shield, orhave a skilled mechanic do the batterymaintenance.
147
Battery Storage
Battery
Servicing Your Honda
Saf ety Precautions
Battery Charging,
Refer to on page .
If you plan to store your ATV, we recommend you remove the batteryand store it where it can be charged at least every 30 days to maintain itsservice life.
If you do not remove the battery, we recommend disconnecting thebattery cables (negative cable first).
You will get the best storage results from removing the battery and slow(trickle) charging it every 30 days (see page ).
Before you remove the battery, be sure to read all the information thatfollows, as well as the information on the battery label.
83
150
08/04/17 16:56:02 32HM8920 0156
-+
- +
UNDER SEAT
(1)
(1) rubber band(2) negative ( ) terminal lead
(3) battery(4) positive ( ) terminal lead
(4)
(3)
(2)
148
Battery
Servicing Your Honda
The battery is located in a compartment under the seat.
Remove the battery.
Disconnect the negative ( ) terminal lead ( ) from the battery ( )first, then disconnect the positive ( ) terminal lead ( ).
Release the rings and remove the rubber band ( ).Remove the seat (page ).Make sure the ignition switch is OFF ( ).
Removal1.2.3.4.
5.
941
24
3
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+-
149
Battery
Servicing Your Honda
Charge the battery (see following section), unless you have beenriding regularly.Store your battery in an easy-to-reach location off the floor, in an areaprotected from freezing temperature and direct sunlight.Clean the battery box after removing the battery for storage. Dry thebattery box and, if paint is missing, re-paint the area.Slow charge the battery (see following section) once every 30 days.
InstallationReinstall in the reverse order of removal.Be sure to connect the positive ( ) terminal first, then the negative( ) terminal.Make sure all bolts and other fasteners are secure.After installing the battery, check to see if the battery cables arerouted correctly.
6.
7.
8.
9.
1.
2.3.
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(1)
(1) ‘‘trickle’’ charger
150
Battery Charging
Battery
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Be sure to read the information that came with your battery charger andfollow the instructions on the battery. Improper charging may damagethe battery.
We recommend using a ‘‘trickle’’ charger ( ) for home charging. Theseunits can be left connected for long periods without risking damage tothe battery. However, do not intentionally leave the charger connectedlonger than the time period recommended in the charger’s instructions.
Avoid using an automotive-type battery charger. An automotive chargercan overheat an ATV battery and cause premature damage.
1
83
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----
151
General Recommendations
Appearance Care
Servicing Your Honda
Saf ety Precautions
High pressure water (or air) can damage certain parts of your ATV.
Frequent cleaning and polishing will keep your Honda looking newerlonger.Frequent cleaning also identifies you as an owner who values his ATV.A clean ATV is also easier to inspect and service.
Refer to on page .
To clean your ATV, you may use:watera mild, neutral detergent and watera mild spray and wipe cleaner/polishera mild spray and rinse cleaner/degreaser and water
Avoid products that contain harsh detergents or chemical solvents thatcould damage the metal, paint, and plastic on your ATV.If your ATV is still warm from recent operation, give the engine andexhaust system time to cool off.Park in a shady area. Washing your ATV in bright sunlight may causethe finish to fade because water droplets intensify the sun’s brightness.Spotting is also more likely because surface water can dry before youhave time to wipe it off.Clean your ATV regularly to protect surface finishes.We recommend the use of a garden hose to wash your ATV. Highpressure washers (like those at coin-operated car washers) candamage certain parts of your ATV.
After cleaning, inspect for damage, wear, and leaks (fuel, oil andbrake fluid).
83
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152
Washing Your ATV with a Mild Detergent
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Rinse your ATV thoroughly with cool water to remove loose dirt.
Wash your ATV with a sponge or soft towel. As you wash, check forheavy grime. If necessary, use a mild cleaner/degreaser to remove thegrime.
Dry your ATV with a chamois or a soft towel. Leaving water on thesurface to air dry can cause dulling and water spots. As you dry,inspect for chips and scratches.Start the engine and let it idle for several minutes. The engine heatwill help dry moist areas.As a precaution, ride your ATV at a slow speed and apply the brakesseveral times. This will help dry the brakes and restore normalbraking performance.If the inside of the headlight lens appears clouded immediately afterwashing, it should clear after a few minutes of riding.
Fill a bucket with cool water. Mix in a mild, neutral detergent, such asdish washing liquid or a product made especially for washingmotorcycles or automobiles.
After washing, rinse your ATV thoroughly with plenty of clean waterto remove any residue. Detergent residue can corrode alloy parts.
1.2.
3.
4.
5.
6.
7.
83
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Apply a spray cleaner/polish andwipe paint, chrome, glass, andclear plastic.Spray any difficult-to-reach or verydirty areas with a spray cleaner/degreaser.Rinse and dry.Apply a spray cleaner/polish andwipe with a non-abrasive cloth.Use a spray cleaner/degreaser. Ifnecessary, rub with a sponge.Rinse and dry.Apply a spray cleaner/polish andwipe with a non-abrasive cloth.Apply a high quality chrome/aluminum polish and wipe with anon-abrasive cloth.
Dull, corroded chromeor aluminum.
Heavy grime. Oil leaks.Brake dust.
Light road grimes.
Dust and fingerprintsmudges.
ATV condition Recommended Cleaning
153
Spray Cleaning Your ATV
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Avoid using spray cleaner products on the tyres or suspensioncomponents.
Suggestions for using spray cleaner(s) follow:
83
08/04/17 16:56:55 32HM8920 0162
154
Finishing Touches
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
After washing your ATV, consider using a commercially available spraycleaner/polish or quality liquid or paste wax to finish the job. Use only anon-abrasive polish or wax made specifically for motorcycles orautomobiles. Apply the polish or wax according to the instructions onthe container.
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155
Tips
Tips
Here’s helpful advice on how to prepare for an off-road adventure, howto transport and store your Honda, and how to be an environmentallyresponsible ATV owner.
..........................................................................Preparing for a Ride ...................................................What to Take to the Riding Area .
.............................................................What to Take on the Trail ..................................................................Transporting Your Honda .
..........................................................................Storing Your Honda ..................................................................Preparation for Storage .
..................................................................Removal from Storage .....................................................................You & the Environment .
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156
What to Take to the Riding Area
Preparing for a Ride
Tips
Taking Care of the Unexpected,
A safe and enjoyable ride begins with good planning and preparation.Always ride with at least one other person in case you have trouble, andlet someone know where you’re going and when you expect to return.
Along with your ATV and riding gear, you should take along some toolsand supplies in case you have a problem. For some of the difficultiesyou might encounter, see which beginson page .
We recommend that you always take water, food, a first aid kit, andyour owner’s manual. Other items you should consider loading on yourtruck or trailer include:
a tool kittyre repair supplies and tools, and tyresextra parts, control levers, cables, and spark plugswire, duct tape, and ropeextra petrol
For safety, all refueling should be done at a gas station on the way to theriding area or at your base camp.
Before riding in an unfamiliar area, find out in advance if you needspecial permits, get maps so you can study the terrain, and talk to otherriders who know the area.
165
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157
What to Take on the Trail
Preparing for a Ride
Tips
What you take with you during a ride depends on the kind of terrain,how long you expect to ride, how far you might go from your basecamp or help, and how experienced you or your companions are inmaking repairs.
If you decide to take some tools, spare parts, or other supplies on thetrail, be sure you can carry them safely and know how to use them. Also,be sure to follow the loading guidelines and weight limit (page ).43
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158
Transporting Your Honda
Tips
Do not tow your ATV behind a car or other vehicle.
When you transport your ATV, we recommend that you carry thevehicle in its normal operating position (on all four wheels). Do notincline the vehicle upright on its rear end. This can damage the vehicle,and leaking petrol could be a hazard.
Follow these procedures:Set the parking brake and place the transmission in gear.Turn the fuel valve OFF.
1.2.
08/04/17 16:57:27 32HM8920 0167
(1)
(2)(4)
(4)(1) front cargo rack(2) right footpeg
(3)
(3) left footpeg(4) rear cargo rack or trailer hitch
159
Transporting Your Honda
Tips
Secure the vehicle with tie-down straps in the areas shown.Suitable tie-down straps are available from your Honda dealer.Ordinary rope is not recommended because it can stretch underload.Using tie-down straps in any other areas can damage your ATV.
Rock the vehicle back and forth to make sure the tie-down straps aretight and the vehicle is secure.
3.
4.
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160
Storing Your Honda
Tips
If you won’t be riding for an extended period, such as during the winter,thoroughly inspect your ATV and correct any problem before storing it.That way, needed repairs won’t be forgotten and it will be easier to getyour ATV running again.
We suggest you perform the following procedures to keep your ATV intop condition. These storage procedures will reduce the deteriorationthat can occur during storage.
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Petrol is highly flammable and explosive. Youcan be burned or seriously injured whenhandling fuel.
Stop the engine and keep heat, sparks andflame away.Handle fuel only outdoors.Wipe up spills immediately.
161
Preparation for Storage
Storing Your Honda
Tips
Saf ety PrecautionsRefer to on page .
This procedure requires a means for draining and disposing of drainedfuel (page ).
Fill the fuel tank. Make sure the fuel fill cap is properly installed.
(cont’d)
Drain the carburetor into an approved petrol container and dispose ofit in an approved manner (page ).If storage will last longer than one month, carburetor draining isimportant to assure proper performance after storage.
Check that the fuel valve is OFF.
Change the engine oil (page ).1.2.3.4.
83
164103
164
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-
The battery gives off explosive hydrogen gasduring normal operation.
A spark or flame can cause the battery toexplode with enough force to kill or seriouslyhurt you.
Wear protective clothing and a face shield, orhave a skilled mechanic do the batterymaintenance.
162
Storing Your Honda
Tips
To prevent rusting in the cylinders, perform the following:Remove the spark plug cap from the spark plug.Remove the spark plug.Do not connect the spark plug to the spark plug cap.Pour a tablespoon (15 20 cm ) of clean engine oil into thecylinder and cover the spark plug hole with a piece of cloth.
Reinstall the spark plug and spark plug cap.
With the engine stop switch in the OFF ( ) position, press thestart button several times to crank the engine and distribute the oil.
Remove the battery and charge it fully. Store it in an area protectedfrom freezing temperatures and direct sunlight. Slow charge thebattery (page ) once a month.
Cover your ATV with a porous material. Avoid using plastic orsimilar non-breathing, coated materials that restrict air flow and allowheat and moisture to accumulate.
Place your ATV on blocks to lift all tyres off the floor.
Store your ATV in an unheated area, free of dampness, away fromsunlight, with a minimum of daily temperature variation.
Wash and dry your ATV. Wax all painted surfaces.Inflate the tyres to their recommended pressures (page ).
5.
6.
7.8.9.
11.10.
150
140
3
08/04/17 16:57:59 32HM8920 0171
-
-
163
Removal from Storage
Storing Your Honda
Tips
Saf ety PrecautionsRefer to on page .
Uncover and clean your ATV.
If your ATV has been stored for more than two months ask yourHonda dealer to drain and replace the fuel.
Perform a pre-ride inspection (page ), then test-ride your ATV atlow speeds.
Charge the battery (page ) as required. Install the battery.
If your ATV has been stored for more than four months changethe engine oil (page ).
1.2.
3.
4.5.
83
103
15039
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164
Tread Lightly.
Keep the Noise Down.
Choose Sensible Cleaners.
Recycle Wastes.
You & the Environment
Tips
Owning and riding an ATV can be enjoyable, but you must do your partto protect nature. When you show respect for the land, wildlife, andother people, you also help preserve the sport of off-road riding.
Following are tips on how you can be an environmentally responsibleATV owner.
Stay on existing roads and trails, avoid surfaces thatare easily damaged, and ride only in areas approved for off-roadvehicles.
Loud vehicles can be offensive. Ride asquietly as possible, don’t remove your spark arrester, and don’tmodify the muffler or any other part of your air intake and exhaustsystems. Such modifications not only increase noise, they also reduceengine performance and may be illegal.
Use a biodegradable detergent when youwash your ATV. Avoid aerosol spray cleaners that containchlorofluorocarbons (CFCs) which damage the atmosphere’sprotective ozone layer. Don’t throw cleaning solvents away; see thefollowing guidelines for proper disposal.
It’s illegal and thoughtless to put used engine oil inthe trash, down a drain, or on the ground. Used oil, petrol, andcleaning solvents contain poisons that can hurt refuse workers andcontaminate our drinking water, lakes, rivers, and oceans. Beforechanging your oil, make sure you have the proper containers. Put oiland other toxic wastes in separate sealed containers and take them to arecycling centre. Call your local office of public works orenvironmental services to find a recycling centre in your area, and toget instructions on how to dispose of non-recyclable wastes.
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165
Taking Care of the Unexpected
Taking Care of the Unexpected
Preparing f or a Ride
With all the challenges you can encounter off-road, there’s a chance thatsometime something may go wrong. This section gives practical adviceto help you deal with a wide range of problems. Take time to read thissection before you ride. Also review the tips in(page ).
............................................................................General Guidelines ..................................................If Your Engine Quits or Won’t Start .
....................................................................If You Have a Flat Tyre .
.................................................................................If a Fuse Blows .......................................................................................If You Crash .
......................................................................If You Lose Your Key ..........................................................If the Battery Is Low (or Dead) .
.........................................................................If a Component Fails .
...................................If the High Oil Temperature Indicator Lights .
156
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--
166
General Guidelines
Taking Care of the Unexpected
Taking Care of the Unexpected
Keeping your ATV well-maintained is the best way to reduce thepossibility of having a problem while riding. However, problems canarise even with well-maintained machines.
Remember to take along your owner’s manual, the tool kit that camewith your ATV, and any other items (such as tyre repair supplies andadditional tools) that might help you solve a problem on your own.
If something goes wrong during a ride, the first thing to do is stop assoon as you safely can. Do not continue riding if you have a flat tyre, oryou hear an unusual noise, or your ATV just doesn’t feel right. If youcontinue riding, you could cause more damage and endanger your ownsafety.
After stopping, take time to assess the situation. Carefully inspect yourATV to identify the problem, then consider your options before youdecide what to do.
If a problem is relatively minor and you have the tools, supplies, andskills to make a permanent repair, you may be able to fix it on the trailand continue riding. Or, you may be able to make a temporary repairthat allows you to slowly ride back to your base where you can make apermanent repair or get help.
When a problem is more serious or you don’t have the tools, supplies,experience, or time to deal with it you need to choose the safest way toget yourself and your ATV back to base. For example, if you are closeenough, you (or you and another person) might be able to push it back.
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167
Taking Care of the Unexpected
Taking Care of the Unexpected
Should you ever have a problem while riding, please follow theseguidelines:
Always put personal safety first.Take time to assess the situation and your options before decidingwhat to do.If the problem is relatively minor and you have the tools, supplies,and skills to make a temporary repair, be sure to have permanentrepairs made as soon as possible.Do not continue riding if you are hurt or your ATV is not in saferiding condition.
Additional recommendations for specific problems follow.
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--
168 Taking Care of the Unexpected
If Your Engine Quits or Won’t Start
Starter motor doesn’t operate
Starter motor works, but the engine won’t start
Proper operation and maintenance can prevent starting and engineperformance problems. In many cases, the cause of the problem may bea simple operational oversight.
If you have a problem starting the engine or experience poor engineperformance the following information may help you. If you can’tcorrect the problem, see your Honda dealer.
If your ATV won’t start, listen as you press the start button. If you don’thear the starter motor turning, refer to thesymptom. If you can hear the starter motor working normally, refer tothe symptom.
08/04/17 16:58:39 32HM8920 0177
SYMPTOM:POSSIBLE CAUSEignition switch OFF
WHAT TO DOTurn the ignition switch ON.
out of fuelflooded engineloose orunconnected sparkplug caploose battery cablesweak battery
Fill the fuel tank.See (page ).Install the spark plug cap securely. Ifthe engine still won’t start, see yourHonda dealer.Tighten the battery terminal bolts.Charge the battery (page ). Ifcharging doesn’t help, see yourHonda dealer.
transmission not inneutral
Shift into neutral.
blown fuse Replace with a new fuse of thesame rating (page ).
battery lead loose Tighten the battery lead.Charge the battery (page ).If charging doesn’t help, see yourHonda dealer.
faulty starter motor If all possible causes are negative,the starter motor may be faulty. Seeyour Honda dealer.
SYMPTOM:
POSSIBLE CAUSE WHAT TO DOengine stop switchOFF
Turn the engine stop switch to RUN.
low (or dead) battery
58
175
150
150
Starter motor doesn’t operate.
Starter motor works, but the engine won’tstart.
Flooded Engine
169
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
08/04/17 16:58:58 32HM8920 0178
SYMPTOM:POSSIBLE CAUSEidles roughly, toofast, stalls
WHAT TO DO
high oil temperature
runs erratically,misfiresblubbers (rich fuelmixture)sooty exhaust (richfuel mixture)detonates or pingsunder load
afterfires (backfires)
Check engine idle adjustment (page). If the problem persists, see
your Honda dealer.Ask your Honda dealer to modify thecarburetion with a high altitude jet.Refer to
page .Check the high oil temperatureindicator. Refer to
page .See your Honda dealer.
See your Honda dealer.
See your Honda dealer.
See your Honda dealer.
poor engineperformance ataltitudes above1,000 m.
If applicable, switch to therecommended octane petrol(page ) or change your brand ofpetrol. If the problem persists, seeyour Honda dealer.
pre-ignition (runs onafter ignitionswitched OFF)
See your Honda dealer.
117
189
174
95
Engine starts, but runs poorly.
High Altitude CarburetorAdjustment,
If the High OilTemperature Indicator Lights,
170
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
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171
If You Have a Flat Tyre
Taking Care of the Unexpected
How you handle a flat tyre on the trail depends on how serious the tyredamage is, and what tools and supplies you have with you.
If you have a slow leak or a minor puncture, use the plug method tomake a temporary repair. (The plug method is applied from the outsideof the tyre and is the same as that for conventional tubeless tyres.)
A plug-type repair kit, available at most auto parts stores or servicestations, provides a plug, an installation tool, tyre cement, and aninstruction sheet. Follow the instructions provided with the repair kit tomake a temporary repair.
As soon as possible, have the tyre permanently repaired by your Hondadealer. Any tyre that cannot be repaired should be replaced.
Whenever the ATV is to be operated far from service facilities oravailable transportation, we recommend that you carry a tyre pump anda repair kit with the vehicle.
If the leak is more serious, or a temporary repair doesn’t hold, the tyremust be replaced. The tyre will also need to be replaced if it is damaged(page ). Replacing a tyre involves removing and re-installing thewheel (page ).
If you are unable to repair a flat tyre on the trail, you will need to sendfor help. We strongly recommend that you do not try to ride with a flattyre. The ATV will be hard to handle, and if the tyre comes off the rim,it may lock up the wheel and cause you to crash.
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- -
(1) wheel nuts (2) wheel rim
(2)(1)
(1)
172
Emergency Wheel Removal/Installation
If You Have a Flat Tyre
Taking Care of the Unexpected
Saf ety PrecautionsRefer to on page .
Park your ATV on a firm, level surface.Removal
Remove the wheel.
Raise the front (or rear) wheels off the ground and place a supportblock under the vehicle.
Loosen but do not remove the wheel nuts ( ).
Remove the wheel nuts.
83
1.2.3.
4.5.
1
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64 N·m (6.5 kgf·m , 47 lbf·ft)
173
If You Have a Flat Tyre
Taking Care of the Unexpected
InstallationPosition the wheel.Position the wheel nuts so that the tapered sides face the wheel rim( ).Hand-tighten the wheel nuts on the wheel, then lower the ATV to theground before tightening the nuts in a crisscross (rather than circular)pattern to the specified torque:
If a torque wrench was not used for installation, see your Honda dealeras soon as possible to verify proper assembly. Improper assembly maylead to loss of braking capability.
1.2.
3.2
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- -
174
If the High Oil TemperatureIndicator Lights
Taking Care of the Unexpected
Continuing to ride with high oil temperature can adversely af f ect theservice lif e of the engine.
Normally, the high oil temperature indicator will only light momentarilywhen you turn the ignition ON ( ). Occasionally, it may flicker at ornear idling speed.High oil temperature may be caused by restriction of air flow over theengine (such as mud caked on the cooling fin), extended idling, an oilleak, a low oil level, or extended operation under adverse conditions.If the indicator comes on while you’re riding, don’t ignore it. Pull safelyto a stop. Stop the engine as soon as it’s safe to do so, and let it cool.
Check for any restriction of air flow over the engine.Check for an oil leak.Check the oil level. If necessary, add the recommended oil (page )to the upper level mark. If you must leave your ATV to get oil, secureit as much as possible.Start the engine, and check that the high oil temperature indicatorgoes off.
If the indicator goes off resume riding. If there is a leak do notride the ATV until the leak is repaired by Honda dealer.
99
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15 Amain fuse
(1)
(1) blown fuse
175
If a Fuse Blows
Taking Care of the Unexpected
All of the electrical circuits on your ATV have fuses to protect themfrom damage caused by excess current flow (short circuit or overload).
If something electrical on your ATV stops working, the first thing youshould check for is a blown fuse ( ).Check the fuse before looking elsewhere for another possible cause ofthe problem. Replace a blown fuse and check component operation.
The fuse is located in the battery compartment.
Recommended Fuse
A spare fuse is located in the owner’s manual storage area under the seat(page ).
1
93
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UNDER SEAT
(1)
(2)
(1) fuse(2) fuse holder assembly(3) fuse holder
(3)
176
If a Fuse Blows
Taking Care of the Unexpected
Main Fuse Access
Replacing a f use with one that has a higher rating greatly increases thechance of damage to the electrical system.
To prevent an accidental short circuit, turn the ignition switch OFF( ) before checking or replacing the fuses.
Remove the fuse holder assembly ( ).Pull the old fuse out of the fuse holder ( ).Push the new fuse into the fuse holder.
To access the fuse ( ), remove the seat (page ).
If you do not have a replacement fuse with the proper rating for thecircuit, install one with a lower rating.
Install the fuse holder assembly and seat.
1.
2.3.4.5.
6.
23
1 94
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177
If You Crash
Taking Care of the Unexpected
Personal safety is your first priority after a crash. If you or anyone elsehas been injured, take time to assess the severity of the injuries andwhether it is safe to continue riding. If you cannot ride safely, sendsomeone for help. Do not ride if you will risk further injury.
If you decide you are capable of riding safely, carefully inspect yourATV for damage and determine if it is safe to ride. Check the tightnessof critical nuts and bolts securing such parts as the handlebar, controllevers, brakes, and wheels.
If there is minor damage, or you are unsure about possible damage butdecide to try riding the ATV back to your base, ride slowly andcautiously.
Sometimes, crash damage is hidden or not immediately apparent. Whenyou get home, thoroughly check your ATV and correct any problemsyou find. Also, be sure to have your Honda dealer check the frame andsuspension after any serious crash.
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(1) key number
(1)
178
If You Lose Your Key
Taking Care of the Unexpected
If you lose your key and aren’t carrying a duplicate, either get yourspare or have one made. If you don’t know your key number, call thedealer where you purchased your Honda ATV. They may have it listedin their records. If they don’t, transport your ATV to them or the nearestHonda dealer. The dealer will probably have to remove the ignitionswitch assembly to find the key number so they can make a key for you.
KEY NO.
Be sure to record your key number ( ) at following space. You’ll needthis number to have a duplicate key made.
1
08/04/17 17:00:09 32HM8920 0187
179
If the Battery Is Low (or Dead)
Taking Care of the Unexpected
Your ATV will operate even if the battery is low (or dead), as long asthe engine is running. If the engine is not running, it may be startedusing the recoil starter.
Shift the shift lever in neutral position.Apply the parking brake.Turn the ignition switch to the ‘‘ON’’ ( ) position.Use the recoil starter (page ) to start the engine.
Jump starting is not recommended, especially if you use an automobilebattery. The greater amperage of an automobile battery when the carengine is running can damage your ATV’s electrical system.
Bump starting is also not recommended.
If you can’t charge the battery or it appears unable to hold a charge,contact your Honda dealer.
1.2.3.4. 59
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180
If a Component Fails
Taking Care of the Unexpected
The brake levers or pedal, control cables, and other components can bedamaged as you ride in dense brush or over rocky terrain. Making atrailside repair depends on how serious the damage is and what tools andsupplies you have with you.
If any component of the brake system is damaged, you may be able toride carefully back to your base using the other brake components forslowing or stopping.If you damage a throttle cable or other critical component, your ATVmay be unsafe to ride. Carefully assess the damage and make anyrepairs that you can. But if there is any doubt, it’s best to beconservative and safe.
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181
Technical Information
Technical Information
This section contains dimensions, capacities, and other technical data,plus information on government requirements and how to break-in yourATV.
........................................................................Vehicle Identification .....................................................................................Specifications .
..........................................................................Break-in Guidelines ................................................High Altitude Carburetor Adjustment .
.................................................................Petrol Containing Alcohol .
182184188189190
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(1)
(2)
(2) engine number
FRONT
RIGHT SIDE
(1) VIN
182
Serial Numbers
Vehicle Identification
Technical Information
The VIN ( ) is stamped on the front of the frame.
ENGINE NO.
The VIN, engine serial number, and key number may be required whenordering replacement parts. Record the numbers here for your reference.
The engine number ( ) is stamped on the right crankcase.
VIN
2
1
08/04/17 17:00:35 32HM8920 0191
UNDER SEAT(1)
(1) colour label
183
Colour Label & Code
Vehicle Identification
Technical Information
The colour code is helpful when ordering replacement parts. Record thecolour and code here for your reference.
COLOUR
CODE
The colour label ( ) is attached to the frame under the seat. Remove theseat (page ) to check the label.94
1
08/04/17 17:00:41 32HM8920 0192
1,905 mm (75.0 in)1,035 mm (40.7 in)1,070 mm (42.1 in)1,131 mm (44.5 in)152 mm (6.0 in)
unleaded petrol, research octanenumber of 91 or higher9.1 (2.40 US gal , 2.00 Imp gal)
2.4 (0.63 US gal , 0.53 Imp gal)
1.9 (2.0 US qt , 1.7 Imp qt)
1.5 (1.6 US qt , 1.3 Imp qt)API Service Classification SE, SF orSGHonda 4-stroke oil or an equivalent
175 kg (386 lbs)rider, all cargo and accessories
including reserve
after disassembly:
after draining:
overall lengthoverall widthoverall heightwheelbaseground clearance
fuelrecommendationfuel tank capacity
fuel tank reserveengine oil capacity
engine oilrecommendation
passenger capacity operator onlymaximum weightcapacity
Dimensions
Fuel & Lubricants
Capacities
184
Specifications
Technical Information
08/04/17 17:00:58 32HM8920 0193
× ×
±
- -
229 cm (14.0 cu-in)68.5 62.2 mm (2.70 2.45 in)9.2 : 1DPR8EA-9 (NGK)
DPR7EA-9 (NGK)X22EPR-U9 (DENSO)
3.087
1,400 100 min (rpm)
0.80 0.90 mm (0.031 0.035 in)
X24EPR-U9 (DENSO)
X27EPR-U9 (DENSO)DPR9EA-9 (NGK)
1.0421.2801.6672.167
3.6923.231
5.550shaft
0.13 mm (0.005 in)0.13 mm (0.005 in)
or
or
or
75.4 dB (A)Not exceed 0.5 m/s
7.7 m/s
intake:exhaust:
2
2
displacementbore & strokecompression ratiospark plug(standard)spark plug(cold climate)
primary reduction
idle speed
valve clearance(cold)
spark plug gap
spark plug(high speed riding)
final reduction
5th4th3rd2nd1st
gear ratio
reversefinal driveNoise level (ISO 5131)Vibration on seat(EN 1032, ISO 5008)Vibration onhandlegrip(ISO 5349: 2001,EN 709)
Engine Specifications
Power Transmission
185
Specifications
Technical Information
08/04/17 17:01:21 32HM8920 0194
× ★
× ★
-
×
42 mm (1.7 in)AT22 7-11
AT22 10-9MAXXIS M9803
MAXXIS M9804
12 V 10 Ah0.123 kW/5,000 min (rpm)
12 V 25/25 W 2LEDLEDLEDLED
20.0 kPa (2.9 psi)
8°castertrailtyre size, front
tyre pressure, front &rear (cold)
tyre size, rear
batterygenerator
headlightbrake/tail lightneutral indicatorreverse indicatorhigh oil temperatureindicator
Chassis & Suspension
Electrical
Lights
186
Specifications
Technical Information
08/04/17 17:01:38 32HM8920 0195
15 A
25 N·m (2.5 kgf·m , 18 lbf·ft)
64 N·m (6.5 kgf·m , 47 lbf·ft)
12 N·m (1.2 kgf·m , 9 lbf·ft)
main
rear final gear case oildrain boltwheel nuts
engine oil drain boltTorque Specification
Fuse
187
Specifications
Technical Information
08/04/17 17:01:45 32HM8920 0196
188
Break-in Guidelines
Technical Information
Help assure your ATV’s future reliability and performance by payingextra attention to how you ride during the first operating day or 25 km(15 miles).
During this period, avoid full-throttle starts, rapid acceleration, andconstant rpm operation.
08/04/17 17:01:49 32HM8920 0197
----
Main jet
No. 98
No. 92
Throttle stopscrewFactory preset
Screw in 1/8 turnclockwise fromfactory preset
Pilot screw
Factory preset
Screw in 1/4 turnclockwise fromfactory preset
Altitude range
0 1,500 m(0 5,000 feet)1,000 2,500 m(3,000 8,000 feet)or higher
189
High Altitude Carburetor Adjustment
Technical Information
Your engine’s air-fuel mixture becomes overly rich when operated athigh altitudes. Above 1,000 m (3,000 feet), a rich mixture can causedriveability problems, reduce engine performance, and increase fuelconsumption.
However, the carburetor must be returned to standard factoryspecifications before riding again at lower altitudes (below 1,500 m,5,000 feet).
Sustained riding at lower altitudes with the lean high-altitude settingmay cause rough idling, stalling, or engine damage from overheating.
A high altitude jet is available to compensate for high altitude richness.For those who are mechanically proficient and have the necessary tools,installation and adjustment procedures are given in the official HondaShop Manual available from your Honda dealer. All others should havethis carburetor modification performed by a Honda dealer.
08/04/17 17:01:54 32HM8920 0198
190 Technical Information
Petrol Containing Alcohol
There are two types of gasohol: One contains ethanol, and the othercontains methanol. Do not use gasohol that contains more than 10%ethanol. Do not use gasohol that contains methanol (methyl or woodalcohol) unless it also contains cosolvents and corrosion inhibitors formethanol. Never use petrol containing more than 5% methanol, even ifit has cosolvents and corrosion inhibitors.
If you decide to use a petrol containing alcohol (gasohol), be sure itsoctane rating is at least as high as that recommended above.
Engine performance problems resulting from the use of fuels thatcontain alcohol are not covered under the warranty. Honda cannotendorse the use of fuels containing methanol since evidence of theirsuitability is not yet complete.
Before buying fuel from an unfamiliar station, try to find out if the fuelcontains alcohol. If it does, confirm the type and percentage of alcoholused. If you notice any undesirable operating symptoms while using apetrol that contains alcohol, or one that you think contains alcohol,switch to a petrol that you know does not contain alcohol.
08/04/17 17:02:00 32HM8920 0199
191Technical Information
08/04/17 17:02:02 32HM8920 0200
192
Table of Contents
Table of Contents
.....................................................................................ATV SAFETY .
......................................................INSTRUMENTS & CONTROLS .
1
9
The following presents the contents of each section of your owner’smanual.
......................................................................Multi-function Display .............................................................................Indicators & Displays .
..........................................................Operation Component Locations .
.........................................................................................Safety Labels ................................................................Important Safety Information .
.....................................................................................Digital Clock ..........................................................................................Hourmeter .
...........................................................................................Odometer .
...........................................................................................Tripmeter .
25
11141718181920
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193
Table of Contents
Table of Contents
..............................................................................BEFORE RIDING .33
.........................................................................................Fuel Valve .......................................................................................Choke Knob .
..................................................................................Ignition Switch ........................................................................................Start Button .
...........................................................................Engine Stop Switch ................................................................................Headlight Switch .
.................................................................Headlight Dimmer Switch ........................................................................................Horn Button ......................................................................................Recoil Starter ....................................................................................Throttle Lever .
......................................................................Reverse Selector Knob .
...............................................................................Rear Brake Pedal .
.............................................................................Front Brake Lever .
....................................................................................Parking Brake ...............................................................................Flag Pole Bracket .
......................................................................................Trailer Hitch .
.......................................................................Are You Ready to Ride? .
................................................................Is Your ATV Ready to Ride? .
.............................................................................Protective Apparel ....................................................................................Rider Training .
.......................................................................Age Recommendation ....................................................................................No Passengers .
.........................................................................No Alcohol or Drugs .
............................................................................Pre-ride Inspection .
..............................................................................Controls & Features .
............................................Rear Brake Lever/Parking Brake Lever .
212122232424252525262728292929303132
3434363737383939
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194
Table of Contents
Table of Contents
BEFORE RIDING (cont’d)
.....................................................BASIC OPERATION & RIDING .47
.....................................................................Load Limits & Guidelines ..............................................................................................Loading .
.......................................................................................Load Limits ............................................................................Loading Guidelines .
................................................................Accessories & Modifications .........................................................................................Accessories .
....................................................................................Modifications .
........................................................................Safe Riding Precautions .
............................................................Starting & Stopping the Engine .
.......................................................................................Shifting Gears ...................................................................................Riding in Reverse .
..................................................................................................Braking ..................................................................................Riding Your ATV .
............................................................................Off-road Use Only ......................................................Keep Hands and Feet on Controls .
....................................................................................Control Speed .........................................Use Care on Unfamiliar or Rough Terrain .
......................................................................Do Not Perform Stunts .
........................................................................................Preparation ..............................................................................Starting Procedure .
.................................................................................Flooded Engine .....................................................................How to Stop the Engine .....................................................................Using the Recoil Starter .
....................................................................................Making Turns ............................................................................Skidding or Sliding .
.................................................................................Riding Up Hills .............................................................................Riding Down Hills .
.............................................Crossing or Turning on Hills or Slopes .
42424344454546
494950515253545455585859606264666668697374
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195Table of Contents
Table of Contents
............................................................SERVICING YOUR HONDA .79Bef ore You Service Your Honda
Service Preparations
Service Procedures
(cont’d)
......................................................................Riding Over Obstacles .
......................................................................Riding Through Water ...................................................................................................Parking .
...........................................................The Importance of Maintenance ................................................................................Maintenance Safety .
Fluids & Filters
....................................................................................Gear Case Oil .........................................................................................Air Cleaner .
............................................................Important Safety Precautions ...........................................................................Maintenance Schedule .
..............................................................................Maintenance Record .
......................................................Maintenance Component Locations ..................................................................................................Tool Kit .
.......................................................................Owner’s Manual Storage .........................................................................................Seat Removal .
.......................................................................................................Fuel ..............................................................................................Engine Oil .
767778
8182838488
89929394
9598
105107
08/04/17 17:03:05 32HM8920 0204
196
Table of Contents
Table of Contents
..................................................................................................TIPS . 155
Engine
..............................................................Engine Guard & Skid Plates ..................................................................................................Tyres .................................................................................................Brakes .
Chassis
Electrical...............................................................................................Battery .
...............................................................................Appearance Care .
..........................................................................Preparing for a Ride ...................................................What to Take to the Riding Area .
.............................................................What to Take on the Trail ..................................................................Transporting Your Honda .
..........................................................................Storing Your Honda ..................................................................Preparation for Storage .
..................................................................Removal from Storage .....................................................................You & the Environment .
..............................................................................................Throttle .......................................................Carburetor Choke Cable & Knob .
...................................................................................Clutch System .........................................................................Reverse Lock System .
..........................................Engine Idle Speed and Air-Fuel Mixture ..........................................................................................Spark Plug .
................................................................................................Valves ....................................................................................Spark Arrester .
124139145
146
151
156156157158160161163164
112114115116117119122123
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197
Table of Contents
Table of Contents
MANUFACTURER AND AUTHORISED...................................REPRESENTATIVE FOR EU MARKET .
..................................TAKING CARE OF THE UNEXPECTED .
....................................................TECHNICAL INFORMATION .
................................................................TABLE OF CONTENTS .
..............................................................................................INDEX .
165
181
192
198
211
............................................................................General Guidelines ..................................................If Your Engine Quits or Won’t Start .
....................................................................If You Have a Flat Tyre .
......................................................................If You Lose Your Key .
...................................If the High Oil Temperature Indicator Lights ..................................................................................If a Fuse Blows .
......................................................................................If You Crash .
.........................................................................If a Component Fails ..........................................................If the Battery Is Low (or Dead) .
........................................................................Vehicle Identification .....................................................................................Specifications .
..........................................................................Break-in Guidelines ................................................High Altitude Carburetor Adjustment .
.................................................................Petrol Containing Alcohol .
166168171174175177178179180
182184188189190
08/04/17 17:03:37 32HM8920 0206
198
Index
Index
A
B
.................................................................................................Battery .146Brakes,
..............................................................................................cables . 135........................................................................draining water from . 138
................................................................................................fluid . 124...............................................................................front brake lever . 29
...............................................................front brake lever freeplay . 127.............................................................................................parking . 30
............................................................................................accessories . 45............................................................................age recommendation . 37
air cleaner,.......................................................................................dust cover . 110
................................................................................................filter . 107..........................................................................housing drain tube . 111
air pressure,................................................................................................gauge . 92
.................................................................................................tyre . 139.......................................................................................altitude, high . 189
................................................................................apparel, protective . 34..................................................................................appearance care . 151
08/04/17 17:03:41 32HM8920 0207
199
Index
Index
C
(cont’d)
........................................................................................capacity, fuel . 96carburetor,
............................................................air-fuel mixture adjustment . 118.........................................................................altitude adjustment . 189
.....................................................................idle speed adjustment . 117.................................................................................care, appearance . 151
cargo,...................................................loading and operational guidelines . 44
......................................................................................weight limit . 43choke,
...............................................................................................cable . 114....................................................................................knob . 22, 55, 114
...................................................................cleaning, appearance care . 151........................................................................................climbing hills . 69......................................................................................clutch system . 115
..................................................................................rear brake lever .29................................................................rear brake lever freeplay . 133
................................................................................rear brake pedal . 29................................................................rear brake pedal freeplay . 131
......................................................................shoe lining clearance . 129........................................................................................shoe wear . 136
.................................................................................................braking . 64.............................................................................break-in guidelines . 188
button,..............................................digital clock/hourmeter select . 17, 19, 20
..................................................................................................horn . 25..................................................................................hour select . 17, 20
...............................................................................minute select . 17, 20...........................................................odometer/tripmeter select . 17, 18
08/04/17 17:03:46 32HM8920 0208
200
Index
Index
D
.........................................................................................colour label . 183compartment,
................................................................................owner’s manual . 93..............................................................................................tool kit . 92
..................................................................................component fails . 180...............................................................................controls & features . 21
........................................................................................crash, if you . 177....................................................crossing or turning on hills or slopes . 75
..........................................................................................digital clock . 20...................................................digital clock/hourmeter select button . 19
.....................................................................dimmer switch, headlight . 25...............................................................................................dipstick . 102
.........................................................................display, multi-function . 17
08/04/17 17:03:51 32HM8920 0209
201
Index
Index
E
F
(cont’d)
...............................................................................final gear case oil . 105...................................................................................flag pole bracket . 31
...............................................................................................flat tyre . 171......................................................................................flooded engine . 58
engine,.............................................................................................flooded . 58
..............................................................................................guard . 145........................................................................................idle speed . 117
...........................................................................................number . 182.....................................................................................................oil . 98
.............................................................................................pinging . 95..............................................................................................starting . 54
........................................................................................stop switch . 24............................................................................................stopping . 58
......................................................................................won’t start . 168.......................................................................................environment . 164
exhaust system,............................................................................................cleaning . 40
..............................................................................................purge . 123
08/04/17 17:03:56 32HM8920 0210
202
Index
Index
G
H
fuel,.............................................................................................fill cap . 96
.............................................high altitude fuel mixture adjustment . 189...............................................................................recommendation . 95
...........................................................................................refueling . 96...........................................................................reserve fuel supply . 96
....................................................................................tank capacity . 96.................................................................................................valve . 21
.....................................................................................................fuse . 175
...................................................................................gap, spark plug . 120...............................................................................................gasohol . 190
........................................................................................gear case oil . 105...................................................................................gear shifting . 28, 60
......................................................................headlight dimmer switch . 25...................................................................................headlight switch . 25
....................................................high altitude carburetor adjustment . 189
08/04/17 17:04:01 32HM8920 0211
203
Index
Index
I
K
.........................................................................identification, vehicle . 182...............................................................................idle speed, engine . 117
......................................................................................ignition switch . 23indicators,
..........................................................high oil temperature indicator . 16...............................................................................neutral indicator . 16...............................................................................reverse indicator . 16...............................................................................inspection, pre-ride . 39
hills,............................................................crossing or turning on slopes . 74
..............................................................................riding down hills . 73...................................................................................riding up hills . 69
...............................................................................stopping on hills . 71...........................................................................................horn button . 25
.............................................................................................hourmeter . 19.....................................................................hour select button . 17, 19, 20
key,..................................................................................................lost . 178
...........................................................................................number . 178.................................................................................................kit, tool . 92
08/04/17 17:04:06 32HM8920 0212
204
Index
Index
L
M
...........................................................................................labels, safety . 5...........................................................................................lamp check . 14.........................................................................................limit, weight . 43
.............................................................................................load limits . 43................................................................................loading guidelines . 44
lubrication,..........................................................................................engine oil . 98
....................................................................................gear case oil . 105
maintenance,.........................................................................component locations . 89
........................................................................................importance . 81.......................................................................................precautions . 83
...............................................................................................record . 88................................................................................................safety . 82
............................................................................................schedule . 84
08/04/17 17:04:11 32HM8920 0213
205
Index
Index
N
O
...................................................................................neutral indicator . 16...................................................................................numbers, serial . 182
..............Manufacturer and authorised representative for EU market . 211.........................................................................maximum weight limit . 43
.............................................................................minute select button . 20........................................................................................modifications . 46
..........................................................................multi-function display . 17
...........................................................................obstacles, riding over . 76...............................................................................................odometer . 18
..........................................................odometer/tripmeter select button . 18oil,
...............................................................................................engine . 98.........................................................................................gear case . 105
.......................................................................high temperature . 17, 174.............................................................operation component locations . 11
........................................................................owner’s manual storage . 93
08/04/17 17:04:16 32HM8920 0214
206
Index
Index
P
R
.................................................................................................parking . 78..........................................................................passenger, no carrying . 37.........................................................................pavement, no riding on . 49
....................................................................................................petrol . 95....................................................................petrol containing alcohol . 190
.....................................................................................pinging, engine . 95..........................................................................................plug, spark . 119
................................................................................pre-ride inspection . 39.........................................................................problems, unexpected . 165
.................................................................................protective apparel . 34
........................................................................rear final gear case oil . 105..........................................................................................recoil starter . 26........................................................................................removal, seat . 94
reverse,......................................................................................assist cable . 116......................................................................................assist lever . 116
.............................................................................gear, shifting into . 62...........................................................................................indicator . 16
............................................................................................riding in . 62....................................................................................selector knob . 28
.........................................................................................rider training . 36
08/04/17 17:04:20 32HM8920 0215
207
Index
Index
S
(cont’d)
safety,.......................................................................important precautions . 83
..................................................................................................labels . 5.............................................................................riding precautions . 49
..........................................................................schedule, maintenance . 84.........................................................................................seat removal . 94
....................................................................................serial numbers . 182
riding,................................................................................basic operations . 47
.............................................................................................clothing . 34...................................................................................over obstacles . 76
.......................................................................................precautions . 49..................................................................................preparing for . 156
..................................................................................................safety . 2.............................................................................safety precautions . 49
...................................................................................through water . 77
08/04/17 17:04:25 32HM8920 0216
208
Index
Index
........................................................................................shifting gears . 60...........................................................................................skid plates . 145
................................................................................skidding or sliding . 68......................................................................................spark arrester . 123
..........................................................................................spark knock . 95...........................................................................................spark plug . 119
......................................................................................specifications . 184.........................................................................................speedometer . 16
....................................................................................stalling on a hill . 71............................................................................................start button . 24
starting,...............................................................................................engine . 54
...............................................................................troubleshooting . 168...............................................................................stop switch, engine . 24
....................................................................................stopping engine . 58storage,
...............................................................................................ATV . 160................................................................................owner’s manual . 93
switch,...........................................................................................headlight . 25
.............................................................................headlight dimmer . 25.............................................................................................ignition . 23
08/04/17 17:04:29 32HM8920 0217
209
Index
Index
T
V
.............................................................................................valve, fuel . 21...................................................................................valve clearance . 122
.........................................................vehicle identification no. (VIN) . 182
throttle,...............................................................................................cable . 112
..........................................................................................lever . 27, 112tyres,
.....................................................................................air pressure . 139..................................................................................................flat . 171
.........................................................................................replacing . 144
.........................................................................................repairing . 143............................................................................thread conditions . 141
..................................................................................................tool kit . 92...........................................................................................trailer hitch . 32
trailer towing,......................................................................operational guidelines . 44
.....................................................................................weight limits . 43........................................................................................training, rider . 36
.......................................................................transporting your ATV . 158...............................................................................................tripmeter . 18
............................................................................trouble, unexpected . 165.....................................................................troubleshooting, starting . 168
turning,...............................................................................on hills or slopes . 74
.................................................................................on level ground . 67
08/04/17 17:04:33 32HM8920 0218
210
Index
Index
W
........................................................................................warning labels . 5.............................................................................washing your ATV . 152
water,......................................................................draining from brakes . 138
...................................................................................riding through . 77..........................................................................................weight limit . 43
....................................................................................wheel removal . 172
08/04/17 17:04:37 32HM8920 0219
Honda Motor Europe Ltd.Aalst OfficeWijngaardveld 1(Noord V), B-9300 Aalst-Belgium
Honda of South CarolinaMfg., Inc.1111 Honda wayTimmonsville,South Carolina 29161,U.S.A.
Authorised Representativefor EU Market
Manufacturer
211
Manufacturer and AuthorisedRepresentative for EU Market
Manufacturer and Authorised Representative for EU Market
08/04/18 15:22:11 32HM8920 0220
08/04/17 17:04:44 32HM8920 0221
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