h.e.r.o. approach in dairy turnkey · pdf filehero project – plastic ... chocolate...

Company Profile

1 1

H.E.R.O. approach in dairy turnkey solutions:

plastic and bottling strategy

Iacopo Bianconcini

Marketing Manager – Beverage and Closures&Containers Division

Company Profile

2

Company Profile

2

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile

3

Company Profile

3

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile

4

Company Profile

Sacmi Imola

SACMI Imola is the parent company of the SACMI Group. An Italian cooperative that

leads the world in the design, production and marketing of industrial technology and

manufacturing systems for the ceramic and packaging industries. On the market for over

95 years, SACMI is now a major Italian enterprise in terms of size, sales, territorial

coverage and services offered.

Company Profile

5

Sacmi world region

employees

N.America

155

Middle

East

31

India

64

Europe

201

Germany

237

Russia

28

China

454

Far East

71

S.America

61 Africa 8

4.180 employees,

of whom 1.310

outside Italy

A network of over 80 companies with sales

and assistance services, including

28 production facilities in Italy, Germany,

Egypt, Iran, USA, Mexico, Brazil, India,

Indonesia, China

Company Profile

6

Revenues from sales and services

1 303 1 243

1 227 1 196

2010 2011 2012 2013 2014

in millions of Euro

1 030

11

%

12

%

14.6

% 11

% 10

%

Italy

1 354

2015

13%

Company Profile

7

Group investment

58

49 40

47

38

2010 2011 2012 2013 2014

in millions of Euro

65

2015

Company Profile

8

SACMI Businesses

Ceramics

Tiles

Sanitaryware

Tableware

Heavy Clay

Special Pressing

Technical

Ceramics

Packaging Food

Cocoa

Chocolate

Wrapping

equipement

Service & Automation

Shipping & Logistics

Administrative Process

Machine tool

Maintenance Installation

Control Service

Inspection Systems

Closures

Containers

Beverage

Company Profile

9

Company Profile

9

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile

10

what we do in DAIRY

injection systems

for PET preform

bottle blowing

and filling

Compression machines for plastic cap

production and digital decoration

labellers and sleevers Plastic containers in

Compression Blow Forming final packaging

Company Profile - Service 11

what we do in DAIRY

Form Fill and Seal machines

from standard to aseptic

what we do in DAIRY

Bag In Box machines

from standard to aseptic

Company Profile - Service 13

Company Profile - Service 13

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile - Service 14

an R&D centered approach

BOTTLE DESIGN

Market analyses

3D-rendering, mock-

up and FEA analysis

Pilot mold and proto

Full testing capabilities

Light-weighting

PREFORM DESIGN

Pilot mold and proto

Neck and body lightweighting

Full testing capabilities

CAP DESIGN

Pilot mold and proto

Full testing capabilities

Lightweighting

CONTAINER DESIGN

Food, Dairy, Beverage, Pharma applications

Full testing capabilities

Extensive competence incorporated in the same structure…..

Company Profile - Service 15

SACMI LAB – R&D center

more than 40 professionals

knowledge on extensive range of materials

(PET, PE, PS, PP)

certification from beverage big players

in-house high-end equipment for real tests and

simulations

Company Profile - Service 16

an R&D centered approach

Company Profile - Service 17

Company Profile - Service 17

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile - Service 18

HERO project – plastic + bottling line

Company Profile - Service 19

HERO project – plastic + bottling line

Company Profile - Service 20

HERO project – plastic + bottling line

Company Profile - Service 21

Company Profile - Service 21

INDEX

figures and facts

what we do in DAIRY

an R&D centered approach

HERO project – plastic + bottling line

ESL filler (triblock)

Company Profile - Service 22

ESL filler – tri-block

ESL DAIRY WORLD

Products : Milk, Flavoured Milk, Drinking Yogurt, Fruit Juices, Smoothies, Milk Alternatives

Bottles Material : PET – HDPE

Hygienic Level Required : ULTRA CLEAN (according to VDMA 10/2005)

Closures : Plastic Screw Caps – Aluminium Foil

Standard Capacity : typically 12.000 / 18.000 / 24.000 BPH @ 1l

Company Profile - Service 23

ESL filler – triblock

Technology : Rotary Volumetric Electronic Filling / Electronic Net Weight Filling

Products : Milk, Flavoured Milk, Drinking Yogurt, Fruit Juices, Smoothies, Milk Alternatives

Decontamination Level : LOG 3 on bottles and caps

Materials : HDPE, PET

Capacity : up to 60.000 BPH

SACMI ULTRA CLEAN TRIBLOCK

Decontamination / Filling / Capping

Company Profile - Service 24

ESL filler – triblock

Filling Valves for dairy applications : non contact filling

Company Profile - Service 25

ESL filler – triblock

FILLING ENVIRONMENT

hygienic Filling guaranteed by Filler Isolator kept under HEPA CLASS 100/ISO

5 clean air overpressure (5 mbar)

laminar flow

Company Profile

26

Company Profile

26

Thank you

for your kind attention iacopo.bianconcini@sacmi.it