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GREENERNET – Kick-off
evopro Innovation
István SZATMÁRI, PhD.Head of Embedded Systems Division,
evopro Innovation LLC
5/7/2016
7/3/2016
©evopro
evopro facts and figures
2015 Revenue:
28M €
2015 Total Staff:
250
2015 Engineering Staff:
23060% Electronics
30% Computer Science
10% Mechanics/Mechatronics
7/3/2016
©evopro
evopro group 2001-2013
7/3/2016
Dynamical growth
Revenue (MEUR) Headcount
Dynamical growth
1,1 2,6 2,9 4,4 6,3 8,813,6 15,8
23,5
36,4
53,559,9
72
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
20 31 47 54 95 122195
257
417
547
897998
1100
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Private ownershipStructure
©evopro
20151996 2000 2001 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Foundation of
evoline Kft,
Hungary
Launching
Test services
for Siemens
AG, Germany
evopro Hungary
reaches 100
employees
evopro group
reaches more than
1000 employes
Launch of
Modulo
Bus
Development
Foundation
of ISTEP
Bt. Hungary
Foundation
of evopro Kft.
(WLC Ltd.)
Foundation of
evoline TR,
Turkey
evopro AG
opens office
in Nuremberg
for Siemens
services
Foundation of
evopro AG,
Germany
Launching
evoline Srl.,
Romania
Success story –
M&A transfer of
Systemtest to
Siemens
(140 engineers)
Success story –
M&A transfer of
the „Siemens”
embedded
software business
line to Accenture
(700 engineers)
evopro group milestones
7/3/2016
©evopro
evopro holding structure
evopro Holding Zrt
Sales & Marketing, Purchasing, Finance, HR, IMS, IT
evoproInnovation
Industrial
Automation
Mobile/Cloud
computing
Custom SW
design
Embedded
Systems
No. of engineers
evoproBUS
Electrical/Hybrid
powertrains
Intelligent
traffic systems
Composite
technology
40
evoprosystems engineering
105 45 10 (+30) 40
Slide: 57/3/2016
©evopro
International projects
7/3/2016
©evopro
evopro group portfolio
- engineering services
Embedded
Systems
Industrial
Automation
Systems
Production Control
Systems
Process Automation
and
Energy Distribution
Automation
HW/SW
design services
Software
Systems
Dedicated SW
development on
Server/Cloud/mobile
systems
Nuclear/
Big Physics
Control systems
for Nuclear Power
Plants
High Energy
Research
Infrastructures
7/3/2016
©evopro
EV
Chargers
Rail
Diagnostic
Systems
Vehicle
Systems
design
Fast
Chargers
AC, DC
Chargers
Wagon load
problems,
wheel failure
detection and
temperature
measurement
systems
Full-composite,
self-supporting
body,
Electric driveline
evopro group portfolio
- products
7/3/2016
©evopro
Body-in-white production lines
Engine, gear, etc. assembly lines
Transport systems
References:
BMW, Daimler, Audi,
VW, Suzuki, Skoda, …
Industrial Automation
Control systems - Automotive
7/3/2016
©evopro
control and regulation
measurement and data
gathering
implementation of
supervising systems
fail-safe and redundant
systems
References:
Chemical industry: Columbian,
Unilever
Construction industry: DDC, Nostra
Cement, TBG
Food industry: Unilever - Algida
Paper industry: DIPA
Energy industry: HUHA, EDF,
Siemens
Industrial Automation
Control systems – Process industries
7/3/2016
©evopro
Platform support ships, Norway
Train and Railside signaling,
Germany
Royal Mail Heathrow Worldwide
Distribution Center – Slough, UK
Airport baggage handling: Budapest,
München, Madrid, Dubai, Incheon,
Sydney, …
Airport CARGO systems: Dubai,
Miami, Shenzen, Brisbane
Industrial Automation
Control systems - Transportation
7/3/2016
©evopro
Conceptual & detailed design of
substation automation systems
& energy management systems
SW parameterization and
development
Factory Acceptance Test
On site installation & commissioning
Site Acceptance Test
Maintenance and support
Energy Management Systems
7/3/2016
©evopro
KSTAR (Korea)
EAST (China)
JET (UK) upgrade
ESS (Sweden)
CERN*
ELI (Hungary)
* under development
Research infrastructuresMeasurement, data acquisition and control systems
7/3/2016
©evopro
Slide: 15/X
Full-composite
No chassis
Modular length
Electric
City bus
7/3/2016
©evopro
Slide: 16/X
7/3/2016 Az előadás címe: 16/X
20 Modulo E-busses and 16 chargers have been ordered by the
Budapest Transportation Company (BKV) in December, 2015.
Delivery complete by May, 2016
©evopro
Slide: 17/X
Composite, self-supporting body
7/3/2016
©evopro
City bus - electronics
7/3/2016
Control System Design & Integration
Battery system integration
©evopro
City bus - Remote monitoring
7/3/2016
Repository layerExternalservice
Buisness Layer
StandaloneFront-end
HTML Website
MeasurementGateway
Web LayerServer
Client
Master DataMeasurement
Data
DBServer
REST API
ECURS 485
3G/HSPA Integrated data
concentrator Remote diagnostics
Gateway
NXP iMX 233 with ARM 926 Core
Systems engineering Requirements Hardware
development Real-time software Server software Mobile app
©evopro
EV Rapid charger
Charging up to 80% in less then 30 minutes
Simultaneous DC and AC charging
Connection types:
1-1 piece of (DC) CCS & CHAdeMO cabled connector
1 piece of (AC) Type2 cabled connector
2 piece of (AC) Type2 socket
SMART functions:
Web-based monitoring
RFID
Measurement of real electric consumption
SMS-based charge management
Charging capacity
AC DC
1-phase 3-phase 3-phase
230 V 400 V 50-500 V
16 A 32 A 16 A 32 A max. 125 A
3,7 kW 7,4 kW 3,7 kW 7,4 kW max. 50 kW
7/3/2016
©evopro
EV AC Charger
Connection types:
1 piece of Type2 connector with 5 m spiral-cable
1 piece of Type2 socket
SMART functions:
Web-based monitoring
RFID
Measurement of real electric consumption
SMS-based charge management
Charging capacityAC
1-phase 3-phase
230 V 400 V
16 A 32 A 16 A 32 A
3,7 kW 7,4 kW 3,7 kW 7,4 kW
7/3/2016
©evopro
Slide: 22/X
evopro Innovation
Technology Strategy
7/3/2016
©evopro
Slide: 23/X
Evopro Innovation
technology
problems
Inquiry > Feasibility > Research > Development >
R&D service: RESEARCH R&D service: DEVELOPMENT
• Value: expertise,
• large, complex, high risk, unusual problems• Value: experience, efficiency
• Full project organization, turnkey solutions
ValuesEthical behaviorProfessional excellenceCreativity with value on marketEngineering professionalism
Business modelProject based engineering serviceProduct developmentR&D
7/3/2016
©evopro
Competencies of Evopro Innovation in
Internet of Things
7/3/2016
Sensors and actuators Data concentrators Integrator server
High level competencies:Precision measurement technology, Calibration and metrology, Signal processing, Adaptive system analysis and design, EMC, Analog and digital circuit design and analyis, PCB design, Prototyping, Hardware validation and test development
Process:Requirement engineering: IEEE830:, Systems engineering: IEC 15288, IEC 12207, Project management: V modell, Scrum, Version control: SVN, GIT, Issue tracking: JIRA, redmine, ClearQuest, QM: ISO 9001Modeling: UML, SysML, MATLAB, Simulink
Real-time embedded software:C,C++,assembly, MQX, FreeRTOS, VxWorks, uC-OS, Ubifs, jffs2Processor architectures:ARM, MSP430, AVR, Microchip, AD SHARCWireless Communication:Thread, IEEE802.15.4Image processing: Noise filtering, spatial convolution, histogram equalization, adaptive thresholding, Spatial frequency analysis, DFT, Wavelet, Clustering, supervised learning
Digital system design:FPGA: VHDL, Verilog, ModelsimProcessor architectures:ARM, PPC, x86, TI TMS320Embedded Linux:OpenEmbedded/Yocto project, DBUS, BuildrootComm.: RS485, Ethernet, IEEE1588Embedded security:HTTPS, OpenSSL, OpenSWAN, IpSEC, IKEv2, integrity and tamper monitoring
Backend software:C, C++, JavaSE, JavaEE, Python, Erlang, Go, SwiftJava:Spring, Maven, Hibernate, JooQ (MySQL) Web technologies:Java JSF, Java JSP, (ASP .NET),HTML5 + JavaScript + CCS, Webserver: Tomcat, MS IISDatabase.: MSSQL, MySQL, PostgreSQHeterogeneous computing:OpenCL, CUDA, Fastflow
©evopro
Innovation network HUB
Industrial Clients
Research Institutes
Academia
7/3/2016
©evopro
Slide: 26/X
Industrial project references
Industrial instrumentationCyber physical systemsSignal processing
Dynamic railway diagnosis32 stations HU
Embedded software development for automotive
EV Charge Stations13 stations HU
Cloud computingHardware acceleration.NET, Java server softwareMobile computing
Molecular docking and similarity search
Predicitve maintenance byVehicle condition data
iOS, Android Windows Phone
Control systemsEPICS, Tango, LVSignal conditioning
Plasma diagnostic systemIn KSTAR, EAST, JET Tokamak
EPICS based control of PSD neutron diffractometer
ESS RF Local ProtectionSystem
7/3/2016
©evopro
Consortium members:
Airbus Operations SAS
AVL List GmbH
Engineering Italia
Fagor
Ford Motor Company
Honeywell
IBM
INDRA
Infineon Technologies
NXP Semiconductors
Schneider Electric
Sirris
Thales Communications
ST Microelectronics
ARROWHEAD PROJECT (Collaborative
Automation)
FP7 ARTEMIS
11,3M€ / 300k€ @ 75%
2013-2017
Repara Project (Heterogeneous computing)
FP7
2,6M€ / 400k€ @ 75%
2013-2016
Rephrase Project (High performance computing)
H2020
3,2M€ / 300k€ @ 75%
2015-2017
Greenernet Project (Microgrid energy storage
cells)
H20202 FTI
2,8M€ / 600k€ @ 75%
2016-2017
Participation in EU research projects
7/3/2016
©evopro
Reference Projects
Dynamic railway diagnosis
Dynamic wheel load measurement
Complete vertical technical design:
Analog and digital circuit design
Strain gauge sensor interface
Embedded digital signal
processing
Digital field bus communication
Embedded real time software
3G remote access and control
Reliable diagnostic server
Data analytics
Web based user interface
7/3/2016
©evopro
Reference Projects
eCharger development
7/3/2016
AC charger station for EV
Complete vertical technical design:
Analog and digital circuit design
Car communication interface
RS 485, Modbus communication
End-to-end data security
3G remote access and control
Reliable management server
Data analytics
Web based user interface
©evopro
Reference Projects
Advanced Metering Infrastructure
Current and power measurement actuator Single phase current switch Accuracy: 1% Frequency: 33-80Hz Current range: 16A Wireless communication: 868MHz ISM Dimension: 40 x 22 mm
Data concentrator Interface to M Bus Interface to actuators 868MHz Interface to server: GSM, GPRS, CDMA Data storage Data processing Protocol conversion
7/3/2016
©evopro
Slide: 31/X
End-of-line test for automotive
components
SACHA
Fixture
NI Measurement system
Tester
7/3/2016
©evopro
Slide: 32/X
BES Integration into KSTAR’s
Epics based Control System
NI cRIO module with I/O cards
HV PSs
Li-beam gun
EPICS IOC
Local ConsoleTurbo Pumps
Remote Operation from Control Room
Camera and Optics
Components in REDdeveloped by
evopro
Gbit Ethernet
Analog signals
Faraday Cups
7/3/2016
©evopro
Slide: 33/X
evopro participation
• evopro will provide the field testing infrastructure for the project at one of its production site in Budapest, Hungary.
• evopro will be leading WP5 - On Field Tests [Months: 13-24]• evopro participates in the following work packages
• WP2 - ESS & Microgrid Requirements [Months: 1-8]• WP3 - AQDS Storage System Scaling up [Months: 1-18]• WP4 - Microgrid Management Platform Implementation [Months: 4-18]• WP6 - Dissemination and Exploitation [Months: 12-24]
Engineering aspects: • design of system topology, instrumentation• providing communication interface among system components• collecting measurement data (power consumption, sensors, data, etc.)• providing control interfaces, communication with the upper energy optimizer layerWhat about
• load distribution• Battery management
7/3/2016
©evopro
Slide: 34/X
evopro tasks
in Smart Microgrid
Loads, Storages, (Green and Brown) Generators(PV panels, Wind turbines, CHPs, the Grid, loads, batteries etc.)
Control at device level(Protection devices, inverters, switches, breakers etc.)
Monitoring and Control at Management level(Sensors, PLCs, SCADA, BMS etc.)
Optimization and Collaboration level(Microgrid Optimization Tool, DR - Grid Collaboration Module,
Third Parties Interaction module)
EvoPro
ENG
Laye
r0
Laye
r3
Laye
r2
Laye
r1
7/3/2016
©evopro
Slide: 35/X
WP2 – evopro planned
contribution
WP2 - ESS & Microgrid Requirements [Months: 1-8]• T2.1 Definition of system requirements
• analysis, evaluation, design, determine and specify technical and commercial constraints and challenges, HW and SW requirements
• T2.2 High Level Design• contributing in the planning of the system development• select technologies
©evopro
Slide: 36/X
WP3 – evopro planned
contribution
WP3 - AQDS Storage System Scaling up [Months: 1-18]• T3.3 Definition of a Battery Control System
• participating in design and implementation of a battery control system• instrumentation and experiments• evaluating system characteristics• modeling and optimization of control strategies
7/3/2016
©evopro
Slide: 37/X
WP4 – evopro planned
contribution
WP4 - Microgrid Management Platform Implementation [Months: 4-18]• T4.1 Implementation of an optimized microgrid energy manager,
• interfacing between field communication and OPC communication with microgrid energy management system
• T4.2 Implementation of microgrid HW components, led by evopro • the whole control and monitoring system of the microgrid will be involved,
designed and implemented• microgrid control system requirement analysis • development of microgrid control hardware and software components • development of field communication network and protocol • development of data concentrator and protocol gateway
• gateway unit between field communication and OPC communication with microgrid energy management system
7/3/2016
©evopro
Slide: 38/X
WP5 – evopro planned
contribution
WP5 - On Field Tests [Months: 13-24], led by evopro• T5.1 Definition of Case Studies and assessment scenarios
• define a set of test conditions, description, test steps• T5.2 Organic Battery standalone field test
• qualification and validation of the battery in real environment• T5.3 Microgrid Energy Storage Mgmt. System field test
• provide facilities for test environment • design and build the test environment and system• installing storing and consumer devices, together with power generators• verifying functionalities, performance, reliability, etc.
7/3/2016
©evopro
Slide: 39/X
WP6 – evopro planned
contribution
WP6 - Dissemination and Exploitation [Months: 12-24]• T6.1 Dissemination on the Web and in conferences
• contributing to the dissemination• T6.2 Exploitation of the project results
• contribution in the Business Plan• T6.3 Certification and Security
• help in investigation to arrive at the certification and commercial development
7/3/2016
Contact
István Szatmári, PhDEVOPRO INNOVATION LLC.
istvan.szatmari@evopro-group.com
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