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GOM mbH
Optical Metrology in Automotive Testing
June 2014
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Optical Metrology in Automotive Testing GOM
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Optical Metrology in Automotive Testing Agenda
GOM: Optical Measuring Techniques
Dynamic 3D-Deformation/Motion Analysis
Static 3D-Deformation Analysis
Full-field 3D Coordinate Measurement
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GOM – Optical Measuring Techniques Company structure
· Development, manufacturing and sales
· Over 300 employees
· 7 GOM branch offices in Europe
· 45 dedicated partner offices worldwide
· More than 7,000 installations
· Measurement technology for companies from the automotive and aerospace industries as well as from the consumer goods sector
GOM is a global partner for optical 3D metrology with over 20 years' experience
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GOM – Industrial 3D Metrology Measurement systems
Full-field
3D Digitizing
ATOS
3D Shape and Dimension Inspection
Material Testing
Dynamic Component Testing
Full-field
3D Strain Measurement
ARAMIS
Deformation Analysis in Sheet Metal Forming
ARGUS
Mobile
Optical CMM
TRITOP
Dynamic
3D Analysis
PONTOS
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GOM – Industrial 3D Metrology All under one roof
Support Training Sales Production Development
Inhouse development,
production, sales,
training concept & support
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GOM – Industrial 3D Metrology Solutions from a single source
ATOS Professional
ATOS 3D measurement system
Free software
Tool & mold making
Injection molding
Sheet metal forming
Parametric software
Integrated processes from data acquisition to evaluation and application
3DMesssysteme 3D software Industrial know-how 3D measurement systems
Optical Metrology Systems Overview
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Optical Metrology in Automotive Testing Application areas and results
3D geometry measurement Shape and dimension inspection
Material testing Material parameters
Component testing Simulation comparison
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Optical Metrology in Automotive Testing GOM measuring systems
Component testing
ATOS
ATOS ScanBox
TRITOP
ARAMIS
PONTOS
PONTOS
ARAMIS
TRITOP ARGUS
3D geometry measurement Material testing
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Optical Metrology in Automotive Testing GOM measuring systems and evaluation software
Viewer and evaluation software
ATOS
ATOS ScanBox
TRITOP
ARAMIS
PONTOS
PONTOS
ARAMIS
TRITOP ARGUS
Component testing
3D geometry measurement Material testing
ATOS 3D Scanner Full-field 3D Coordinate Measurement
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Full-field 3D Coordinate Measurement Fringe projection technique: ATOS 3D digitizer
· Optical 3D scanner for three-dimensional component measurement and inspection
· Non-contact and independent from object size, surface characteristics and component complexity
· Full-field, precise 3D coordinates
· Injection molding and plastics industries
· Sheet metal forming industries
· Casting industry
· Tool and mold making
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Full-field 3D Coordinate Measurement ATOS: Measurement process in three simple steps
Step 1 Measurement
Step 2
Alignment
Step 3
Evaluation
All 3D measurement data and
inspection results in compact
format for exchange and further
analysis
Colleagues and customers Free GOM Inspect software
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ATOS 3D Digitizer 3D measurement data for follow-on processes
3D Mesh (STL)
High resolution for finest details
Measurement of small radii CNC Machining
Data for follow-on processes
Quality Control
Additive Manufacturing
Reverse Engineering
TRITOP Static 3D Coordinate Measurement
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TRITOP 3D Measuring system for static deformation analysis (point-based)
TRITOP
Static deformation analysis
· Measurement of individual points
Measurement and evaluation of
· 3D coordinates
· 3D displacements
· Vector fields
· Visualization of results on CAD data and camera images
Replacing
· Conventional distance sensors
Movement and deformation analysis
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TRITOP 3D Measuring system for static deformation analysis (point-based)
Load tests
· Thermal = climate chamber
· Mechanical = rigidity analysis
Deformation analysis
· Before/after assembly
· Impact of joining process
Inspection and optimization of
· Material/material combinations
· Design and structural analysis (construction)
· Mounting concepts
TRITOP
Assembly: joining process and distortion
Component tests: distortion/failure, static loads
Load tests Design CAD
Mold & tool making
Simulation Injection-molded parts
Assembly
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TRITOP – Static 3D Deformation Measurement Environmental Testing of Components
· System: TRITOP High Resolution
· Environmental-testing of the Front End in a climate chamber.
· Temperature range: 20°C – 85°C
· Reference temperature at 20°C
· The Front End stays for several days in a climate chamber at a given temperature.
· After that the Frond End is measured again at reference temperature to determine the deformation.
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TRITOP – Static 3D Deformation Measurement Environmental Testing of Components
· Measuring the gap size change an the flush change.
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TRITOP – Static 3D Deformation Measurement Environmental Testing of Components
· Measuring the gap size change an the flush change.
PONTOS Dynamic Deformation Analysis
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PONTOS 3D Measuring system for dynamic deformation analysis (point-based)
PONTOS
Dynamic deformation analysis
· Measurement of individual points
Measurement and evaluation of
· 3D coordinates
· 3D displacements and deformation
· Speed, acceleration
Replacing
· Conventional distance sensors
· Acceleration sensors for low-frequency applications
Dynamic component behavior
· Static to highly dynamic
· 6 DOF analyses
Validation of FE simulations
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PONTOS – Dynamic Deformation Analysis 3D Measuring system for dynamic deformation analysis (point-based)
Typical Appilications:
· Door, hood and closures tests on vehicles
· Measurement of the dynamic engine motion and deformation
· Crash applications such as head impact, leg impact and pendulum tests
· Vibration analysis of vehicle components
· Measurements of movements of vehicle components
· Deformation measurements of suspension components
· Deformation measurements on engine test bench
· Stiffness measurements of components
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PONTOS – Dynamic Deformation Analysis Door Slam Analysis
Application: Door Slam
· Determination of door deformation during the door slam process
· Behavior of the door lock mechanism
· Compression of the seal aproving door seal concept
· Determining the closing speed
· Determination and optimizing steps for reducing the Door closing speed
∙ About 80 3D measurement points ∙ Setup time: about 40 minutes
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PONTOS – Dynamic Deformation Analysis Door Slam Analysis
· Measuring Frequency 500 Hz
· Evaluation time: about 10 minutes
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PONTOS – Dynamic Deformation Analysis Door Slam Analysis
· CAD
· Comparison to CAD
· Link CAD meshes to components
· Animation
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PONTOS – Dynamic Deformation Analysis Crash Testing: Sled Crash
· Speed analysis of different components
· 3D movement of components
· Deformation of components
· 6-DoF (Angle) analysis of components
· Trajectories of components
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PONTOS – Dynamic Deformation Analysis Crash Testing: Sled Crash
ARAMIS Full-field Deformation Analysis
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ARAMIS Measuring system for dynamic deformation analysis (full-field)
ARAMIS
Dynamic deformation analysis
· Full-field measurement
Measurement and evaluation of
· Full-field 3D deformation
· Full-field strain
· Material parameters
Replacing
· Conventional distance sensors
· Strain gauges
Dynamic component behavior
· Static to highly dynamic
· Bulge tests and failure analysis
Definition of material parameters and validation of FE simulations
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ARAMIS Application: Determination of material parameters
Parameters for virtual development
· Material characteristics (e-module, anisotropy, …)
Local measurement for precise determination of material parameters
· Tensile, pressure, shear, bending tests
High-resolution, non-tactile measurement
· Detailed full-field information
Inspection and optimization of
· Input parameters for simulation
· Simulation results
· Product development
ARAMIS
Determination of material parameters
Load tests Design CAD
Mold & tool making
Simulation Injection-molded parts
Assembly
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ARAMIS Application: Determination of material parameters
Load tests Design CAD
Mold & tool making
Simulation Injection-molded parts
Assembly
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ARAMIS Application: Component Testing with static and dynamic loads
Dynamic deformation analysis
· 3D displacement and deformation
· Strain and failure behavior
Optimization of
· Component reliability and construction
· Material/material combinations
· Function inspection
Comparison with FE simulation
Load tests Mold & tool making
Simulation Injection-molded parts
Assembly Design CAD
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ARAMIS Airbag Testing
· Measuring the Airbag deployment to evaluate the deformation of the cover from the passengers airbag
· Evaluate the speed and strain of the cover from the passengers airbag
Load tests Mold & tool making
Simulation Injection-molded parts
Assembly Design CAD
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ARAMIS Airbag Testing
· Measuring the Airbag deployment to evaluate the deformation of the cover from the passengers airbag
· Evaluate the speed and strain of the cover from the passengers airbag
Load tests Mold & tool making
Simulation Injection-molded parts
Assembly Design CAD
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ARAMIS Tire Testing
· Measure the deformation of tire wall
· Determine strain of tire wall
· At speed from 0km/h up to more than 300km/h
· At different wheel loads
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ARAMIS Tire Testing
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ARAMIS Tire Testing
ARAMIS System an Rollenprüfstand
Summary
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Static and Dynamic Load Tests on Plastic Components Summary
Static and dynamic
deformation analysis
· Point-based and full-field
Replacing conventional distance sensors
Comparison with simulation
· Point-based and full-field
Optimization and acceleration of the development process
ARAMIS PONTOS TRITOP ATOS
Component
Thank you for your attention
info@gom.com
www.gom.com
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