glovebox design challenges with highly integrated equipment
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Slide 1 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Engineering | Architecture | Design-Build | Surveying | GeoSpatial Solutions
With Support From The:
Los Alamos National Laboratory
Glovebox Design Challenges with Highly Integrated Equipment
Presented By:
Bryan Spaulding
AGS Annual Conference
New Orleans, Louisiana
July 19, 2016
Slide 2 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Introduction
Los Alamos National Laboratory (LANL)
Chemistry and Metallurgy Research Replacement (CMRR)
• PF-4 Equipment Installation (PEI)
• PEI-2
Includes Standard and HIGB’s
Other HIGB’s
Highly Integrated Glovebox (HIGB) Development
Tensile Frame
Rolling Mill
Hot Press
Slide 3 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Highly Integrated vs. Standard GB’s
Highly Integrated GB
Standard Gloveboxes
Highly Integrated GB
Slide 4 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Presentation Outline
HIGB – Lessons Learned
Communication Between Key Players
Sole Source Contracts
Equipment Vendor Under Contract
Vendor Involvement
Ergonomic Considerations
GB Fabrication Considerations
Q&A?
Highly Integrated GB
Slide 5 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Communication Between Key Players
Communication is King
Hold Weekly Meetings:
• System Owner/User
• Equipment Vendor(s)
• Design Team
• Schedule
Document the Communications
• Conference Notes
• Emails
• Requests for Information (RFI’s)
• TS&R’s (Technical Specifications & Requirements)
Slide 6 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Communication Between Key Players
Communication Objectives, Ensure:
Team Members Know Each Other
Key Players Work as a Team
Open Lines of Communication Exist
• People are more willing to talk with those they know.
• Increases Understanding
Objectives are being met
Slide 7 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Communication Between Key Players
Communication Objectives, Ensure:
Issues are Communicated Quickly
• Everyone hears the same thing
• Facilitates Solutions
Additional Requirements/Needs are Identified
• Design (Mechanical, Electrical, Structural, Process, ……)
• Operational (Sequence of Activities)
• Human Interfaces
• Facility
Slide 8 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Sole Source Contracts
Ensure Client can / will Sole Source to Vendor(s)
HIGB’s are Designed Around Specific Vendor Supplied Equipment
Key to Design Integration Process
“No Substitutions Allowed” for Highly Integrated Equipment
• Ensure Design Documents Clearly State
Ensures GB and Highly Integrated Equipment
Meets the Design Requirements
Will Function as a System
Slide 9 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Equipment Vendor Under Contract
Establish Early in the Design Process
Define Method(s) to Protect Info
NDA’s
Use Secure Methods of Data Transfer
Training Required to Handle the Data
Clearly Define Vendors Scope & Deliverables
Front End Design Work
Where the Vendors Design Hands off to the GB Designer(s)
Provide Detailed Design Data
• For components that must be Fabricated by an NQA-1 Qualified Fabricator
Schedule
• When do others need my info
Slide 10 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Vendor Involvement
Highly Integrated Equipment Vendors Must
Be Integrated into the Design Team
Be Involved in Design Reviews
Have Access to Pertinent Design Info
Provide Detailed Information on the GB Connection(s)
Integrate Safety Related Systems
• E-Stops
Pass Acceptance Testing
• Equipment Meets the F&OR’s
Slide 11 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Vendor Involvement
Highly Integrated Equipment Vendors May
Provide Engineering Support and Testing Oversight at the GB Fabricators Facility
Be involved in the Acceptance Testing at the Fabricators Facility
• Integrated Equipment Meets F&OR’s
Slide 12 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Ergonomic Considerations
Movement of Equipment Inside GB
Identify sequence of operations
• Slow Methodical Precise vs.
• Quick Gross Movement
Key to Successful Integrated Design
Slide 13 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Tensile Frame Glovebox
Slide 14 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Tensile Frame Glovebox
Slide 15 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
GB Fabrication Considerations
Equipment Vendors Not NQA-1 Qualified
Components that make up the GB boundary
• Remanufactured by an NQA-1 GB Fabricator or
• Identified and Accepted for Commercial Grade Dedication
Remanufactured Components
• Vendors must provide detailed design data
Slide 16 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Rolling Mill Glovebox
Slide 17 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Rolling Mill Glovebox
Slide 18 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Rolling Mill Glovebox
Slide 19 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Rolling Mill Glovebox
Slide 20 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Rolling Mill Glovebox
Slide 21 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Hot Press Glovebox
Slide 22 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Hot Press Glovebox
Slide 23 of 23
2016 AGS Conference
Glovebox Design Challenges with Highly Integrated Equipment
LA-UR-16-24814 PRE0125
Q & A
Questions?
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