gf machining solutions - mikron milling - model hpm 600
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MIKRON HPM 600UHPM 800U
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The HPM machines are intended forthe universal production of high-quality parts with 3, 4 or 5 axes.
Contents
MIKRONHPM 600U
MIKRONHPM 800U
The machines are designed for use in the field of fully automated and simultaneous HPM (High Performance Machining).
Applications 4-5
Highlights 6-7
Automation 8-11
Table Variants 14-15
Chip Management 16
High-tech Spindles 17
Tool Magazine 18-19
Options 20
smart machine 21
About GF AgieCharmilles 22
State-of-the-art motor spindles,directly driven circular and swivellingaxes and stable construction providethe ideal conditions for economicaland accurate machining with moderntools.
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Forging die for crankshaftAlloyed steel for tools.Automotive industry• Material that is difficult to remove• Heavy tools• Molding accuracy• Outstanding machine stability• High-performance spindles
Bevel gear wheel Hard machiningGear • High stability and precision• Very good surface qualities• Absolute process consistency• Achieved quality Q3• Run out <6�m
Impellers AluminumPower generation• Dynamic 5 axis simultaneous processing• Quick and efficient control• Highly efficient at heavy roughing• Rapid finishing operations• Ø 660mm Machining time 6h20
That direct drives in the 4th and 5thaxis ensure the highest possibledemands on the circular swivellingaxes while getting up to 500 kg are amatter of course.
Applications Broad range of parts...
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Highlights The MIKRON HPM 600U and HPM 800U can be used for anything from heavy roughing to precise finishing operations
Scratch-resistant safetyglass
Dual drive in the Y-axis for dynamics and stability
Fully protective cabinfor clean working
conditions
Dynamic and stable.Circular swivelling table with water-cooled directdrives. Increased stability for maximum tool life with 3 axis clamps.
Thermal insulation for constant precision
Stainless steel axis covers
Double-walled safetydoor with large window
All tools clearly visible at all times
Additional tool storage
2 chip conveyors
Reliable recognition ofoversized tools
Quick to clean due to fold-out magazine base
Oil spray extractionfor cleaner air
Extremely compactconstruction
Other highlights• Optimum service access to all
components due to easy-to-openside casings
• Clear distinction between serviceand user access
• The linear measuring systems areprotected against soiling throughexcess air pressure.
Various modules of the smartmachine modular system ensure anoptimum process: increasedaccuracy, enhanced surface qualityand molding precision as well asincreased safety, which is particularlyimportant for unmanned operations.
All axes with directmeasuring systems
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Outstanding accessibilityPopular with users because of theiroutstanding flexibility and accessi-bility. Smaller parts can be effort-lessly loaded and secured in place byhand on the 100% simultaneouslyoperable, rotary tilting table.
Digital Heidenhain control systemWith the latest generation of theHeidenhain iTNC 530 and a clearlylaid out operator desk, the MIKRONHPM 600U and HPM 800U are pro-cess-consistent and user-friendlymachining centers:
• Process consistency including rapidinduction and safe operation ofpredefined work cycles
• Ethernet connection for rapid CAMdata flow
• Easy dialog-controlled programming• Parallel programming, unrestricted
contour programming, freelydefinable sub-programming
Optimum chip managementGreat attention has been paid to theflow of chips in the working area.Sharply inclining side walls direct thechips reliably into the machine bed.The chips are then transported on twospiral chip conveyors to a highlyefficient ascending conveyor with afine filter.
ErgonomicsThe doors can be opened out wide toenable unrestricted access to theworking area. The viewing screen ofglass offer a unrestricted view of themachining process. Whatever optionsthe MIKRON HPM is fitted with,maximum accessibility is alwaysensured. The work table, pallet andtool magazine, and chip removal areeasily accessible, as are the mainten-ance units.
Naturally, the work table can beloaded by crane.
Stability and dampingPrimary prerequisites for maximumprecision and best workpiece surfacequality include damping and stabilityof the components.
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Automation withpallet changer
Automated pallet handling.The accessibility to the work piece is always ideal.
Loading station: Very good access to the workpiece.The pallets in the loading station can be manually rotated 360°.Dropping coolant flows back into the machine.
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The MIKRON HPM600U and MIKRONHPM 800U machines have beendesigned in view of automated pallethandling. As the pallet changingsystem is integrated in the machineitself, the accessibility to the workingroom is always perfect, with orwithout automation.
In the loading station the raw partswill be set up on the pallet, while themachine is machining the work pieceon the other pallet.This greatly increases the productivityof the machine.
With the pallet changer the unpro-ductive set-up time will be reduced toa pallet changing time of less than 30seconds. For overall accessibility tothe parts on the pallet, the loadingstation can be rotated manually.
Technical data2 Pallets
MIKRON HPM 600U •MIKRON HPM 800U •400 x 400 mm •500 x 500 mm •500 x 630 mm •Loading height on pallet 500 mmSwing circle on pallet Ø 800 mmLoading weight 500 kgTime for pallet change 30 sec
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Automation withpallet magazine
Automated pallet handling.The accessibility to the work piece is always ideal.
The Pallet changer moves through the machine.The 7-fold pallet magazine works for all 3 pallet sizes.
Technical data7 Pallets 9 Pallets 12 Pallets
MIKRON HPM 600U • • •MIKRON HPM 800U • • •400 x 400 mm • • •500 x 500 mm • •500 x 630 mm •Loading height on pallet 500 mm 500 mm 500 mmSwing circle on pallet Ø 800 mm Ø 630 mm Ø 500 mmLoading weight 500 kg 500 kg 500 kgTime for pallet change 30 sec 30 sec 30 sec
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4500
To increase the autonomy, there arevery compact pallet magazines avail-able which can be loaded with up to12 pallets with optimal ergonomics.With every automation solution thepallets can be loaded up to 500 kg.
Multiple workpieces in the palletmagazine require multiple tools.
The 3 pallet dimensions are availablewith thread holes. Additionally, the sizes 500 x 630 mmand 500 x 500 mm come with T-slots.Optionally the pallet in the loadingstation can be hydraulically raised inorder to be rotated manually.
From 30 to 200 tools can be selectedin different expansion stages.
Workpieces can be cleaned with a wetvacuum cleaner. ( Preparation)
400 x 400 mm
50 mm/M12
500 x 500 mm
100 mm/M12 100 mm/18mm
500 x 630 mm
100 mm/M12 100 mm/18mm
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Contact
Mikron Agie Charmilles AGIpsachstrasse 16CH-2560 Nidau
Tel. +41 (0)32 366 1111 Fax +41 (0)32 366 11 66info@mikron-ac.comwww.mikron-ac.com
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MIKRON HPM 600U
MIKRON HPM 800U
MIKRONHPM 600UHPM 800U
50(1.97")
91°
121°
90°
30°
18°
800 Y (31.50")
650Y (25.59")
Ø170
595(23.43")
100
(3.9
4")
550
Z (2
1.65
")
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Tischvarianten Rundschwenktisch mitT-Nuten-Tischplatte
Ø 630 mm
500 mm
Ø 500 mm
Table variants Four different work tables
Four different work tablesPopular with users because of theiroutstanding flexibility and accessibility.Smaller parts can be effortlesslyloaded and manually secured in placeon the 100% simultaneously operable,circular swivelling table.
Highlights• Direct and easily accessible
measuring systems • A and C axis with water-cooled
direct drives• A axis has clamps on both sides• C axis with clamps• Loads:
Vertical 800 kg (3 axis oper.)Simultaneous 500 kg (5 axis oper.)
Spindle
Work table121° rotation
Maximum work piece size
Two chip conveyors
View from above into the working areaof the MIKRON HPM 800U.
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Tischvarianten Rundschwenktisch mitT-Nuten-Tischplatte
Chip management
...and unrestricted access to the working area
Optimum chipclearance due to
steep, smoothcabin walls
Two chip conveyors for large chip volumes
High-performance chip conveyor
Washer jets in all four corners
prevent chipaccumulation
Practical chip cart Machines with chip conveyor and bandfilter (optional) form a compact unit
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The tool spindles built into theMIKRON HPM series have beenpurposefully designed to meet highperformance expectations. The resultis performance and torque even athigh speeds.
smart machine APS (Advanced Pro-cessing System) for reliablemeasuring and display of millingvibrations and ITC (Intelligent ThermalControl) for higher workpieceprecision.
28000 min-¹ / HSK-A63This spindle has a water cooled rotorshaft (CoolCore) which stabilizes thetemperature and consequently theexpansion in the rotor shaft. Thisfeature allows very accuratemachining, because it minimizesthermal influences of the spindle.
Through tool coolant is an availableoption.
Whichever machine configuration youchoose, with a MIKRON HPM you getthe most state-of-the-art tool spindletechnology: vector control for fulltorque in the lower speed range,highly stable ceramic hybrid spindlebearing, and spindle casing coolingusing a controlled coolant system forconsistent temperatures for the entireduration of the work.
The complexly developed inline toolspindles from StepTec are designedwith high torques for the removal oflarge chip volumes. This spindle par-ticularly stands out due to its easy-to-maintain construction and automatic-ally oil/air lubricated ceramic hybridbearing system.
Hightech Spindles
Tool spindles for demanding machining
20,000 min-1 / HSK-A63• Precise high performance for use in
the HPC field• Available with or without internal
coolant supply• Compressed air blow through
spindle• Spindle module and motor replace-
able separately
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115, 165 or 210 tools
245 tools
30 tools
Tool magazine Rapid tool provision
All tools visibleTools are visible through a window onthe front of the magazine. Damagedtools can be quickly identified andreplaced. If tools are required onother machines, you can see straightaway where each tool is.
Smooth and swiftThe magazine chain (60 tools) ismoved and positioned by a controlleddrive. The tools therefore glide swiftlyand smoothly to the changing position.This means that tools can be madeavailable much more quickly.Vibrations that could have a negativeimpact on the milling process are alsoprevented.
HSK A63• 80/140 mm diameter
Fully engaged/partially engaged• Max. length 350 mm
Tool magazine for 60 tools. Simultaneous access to approx. 10 toolbags accelerates the rate at which toolsare supplied
The storage compartmentmakes it easier for tools tobe loaded and unloaded, asthey can be depositedoutside the tool magazine.
Tools that are placed back inthe tool magazine after themachining process are oftencoated with chips andemulsion. The residuescollect on the magazinefloor. This can be foldeddown for easy cleaning.
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Options The MIKRON HPM 600U and the MIKRON HPM 800U are geared up for a multitude of options. They can be simply and optimally configured
Band filter system
Infrared touch probe
Signal light
Minimum quantity coolinglubrication
Mist extraction
Operating mode 3+4
Laser measuring system Trough-spindle cooling
External coolant supply Flushing nozzles system
Automatic cabin roof
Rinsing pistol
Rotating viewing window
smart machine
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smart machine The new dimension in modern production
Bringing intelligenceinto the millingprocess is theintended aim of"smart machine".
The facts• Greater accuracy in shorter
machining times• Increase in the workpiece surface
quality as well as the surface andshape accuracy
• Recognition of critical machiningstrategies
• Improvement in the process safety• Reduction of the machine set due to
longer service life• Higher availability• Better operating comfort• Considerable increase in reliability
in unmanned operation
smart machine construction kitsystemEach of the modules fulfils a specifictask. Just like in a construction kit,the user can select the modules thatseem to him to be the best option forimproving his process.
Your benefit Producing the workpieces in a pro-cess-secure and precise manner,increasing the reliability in unmannedoperation, increasing the service lifeof the machine and significantlyreducing production costs.
The smart machine is constantlybeing further developed.
The currently available modules canbe found at www.gfac.com
Protection
Precision
Productivity
This includes a range of modules thatare collectively referred to under thegeneric term "smart machine" andthat fulfil various functions. In order tomake the milling process "intelligent",various requirements have to beimplemented. First of all, establishing comprehen-sive communication between man andmachine, which makes preciseinformation that the operator requiresto assess the milling process availableto him. Secondly, supporting theoperator in the optimisation of theprocess, which considerably improvesthe performance. Thirdly, the machineoptimises the milling process, whichimproves the process safety and thequality of the workpiece - above all inunmanned operation.
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About GF AgieCharmilles
Milling
EDM
Laser
Customer Services
Automation
High-Speed and High-Performance Milling CentersIn terms of cutting speed, HSM centers are 10 times faster thanconventional milling machines. Greater accuracy and a better surfacefinish are also achieved. This means that even tempered materialscan be machined to a condition where they are largely ready to use.One essential advantage of HSM is that with systematic integration,the process chain can be significantly shortened. HSM has developedalongside EDM into one of the key technologies in mold and tool making.
Electric Discharge MachinesEDM can be used to machine conductive materials of any hardness (forexample steel or titanium) to an accuracy of up to one-thousandth ofa millimeter with no mechanical action. By virtue of these properties,EDM is one of the key technologies in mold and tool making. There aretwo distinct processes – wire-cutting EDM and die-sinking EDM.
Laser ablationLaser ablation supplements and extends the technologies offered byGF AgieCharmilles. With our laser technology we enable you to producetexturizing, engraving, microstructuring, marking and labeling of 2Dgeometries right through to complex 3D geometries. Laser ablation,compared to conventional surface treatment using manual etchingprocesses, offers economic, ecological and design advantages.
Operations, Machine and Business SupportCustomer Services provides with three levels of support all kind ofservices for GF AgieCharmilles machines.Operations Support offers the complete range of original wear partsand certified consumables including wires, filters, electrodes, resin andmany other materials.Machine Support contains all services connected with spare parts,technical support and preventive services.Business Support offers business solutions tailored to the customer’sspecific needs.
Tooling, Automation, SoftwareTooling for fixing workpieces and tools; automation systems and systemsoftware for configuring machine tools and recording and exchangingdata with the various system components.
www.gfac.com
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Contact
© Mikron Agie Charmilles AG, 2010The technical data and illustrations are not binding.They are not warranted characteristics and are subject to change.
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We commit our-selvesto a promise.That promise is“Achieve more.”It’s a commitmentto create the rightconditions for ourcustomers to obtaincompetitive results.When our customerswin, we win
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