fusion babbitting co 24-7 babbitt bearing repair

FUSION BABBITTING CO., INC.

Your Quality Bearing Vendor Delivery: Whatever you need !

“ We will work around your schedule 24-7.”

Milwaukee, Wisconsin

FUSION’S HISTORY

• Started In 1988

• Over 40 Years Of Experience In The Industry

QUALITY CONTROL

• “QUALITY IS OUR FIRST PRIORITY”

• Level II Ultra Sonic Testing

• Dye Penetrant Inspection

• Meg Testing

• Meet Or Exceed OEM Specs

• Original OEM Drawings Available

QUALITY CONTROL

• Level II Ultra Sonic Testing

QUALITY CONTROL

• Dye Penetrant Testing

QUALITY CONTROL

• Meg Testing

CERTIFIED BABBITT

• Fusion Analyzes All Babbitt To Ensure The

Highest Quality

BABBITT SPEC. NO. TIN % COPPER % ANTIMONY % LEAD % ARSENIC %ASTM B23-49 GR.1 90-92 4-5 4-5 .35 max .10 maxASTM B23-49 GR.2 88-90 3-4 7-8 .35 max .10 maxASTM B23-49 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

SAE 11 86-88 5-6 6-7 .35 max .10 maxSAE 12 88-90 3-4 7.25-7.50 .35 max .10 max

QQT-390 GR.2 88-90 3-4 7-8 .35 max .10 maxQQT-390 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

ACM-3021 88-90 3-4 7-8 .05 max .01 maxACM-3022 82.5-84.5 5-6 10-12 .50 max .10 max

Standard Babbitt Specifications

QUALITY OF BOND

• Fusion’s Babbitting Procedures Ensures The Highest Quality Bond In The Industry 98-100%

• Mechanically And Chemically

CENTRIFUGAL CASTING

• Fusion’s Capable Of Spin Casting Up To 60” Outside Diameter

• 7000 lbs.

Why?Centrifugal Casting

• Centrifugal casting forces molten babbitt against a spinning bearing wall under relatively high pressure. This force combined with a rapid water cooling, means the best bond and extended life for your bearing.

• The process also ensures that the babbitt bearing surface is free of impurities and imperfections.

• Fusion Babbitting will provide a bond certifications

STATIC POURING

• Years Of Experience Working With Babbitt Allows Fusion To Keep A Quality Bond Even When Static Pouring

STATIC POURING

MACHINING CAPABILITIES

• Fusion Is Capable Of Machining To Exact Tolerances On All Types Of Parts

MACHINING CAPABILITES

INDUSTRIES SERVED

• Aluminum Mills• Cement Plants• Chemical Plants• Crushed Stone

Producers• Fossil Plants• Hydro/Pump Storage

Plants

INDUSTRIES SERVED

• Motor Repair Shops• Nuclear Plants• OEM’S• Shipyards• Steel Mills• Paper Mills

ROLL GRINDER BEARING FOR REPAIR

• HD 425 GRINDER • LOWER BEARING

FIELDS OF APPLICATION

• Compressors• Excavating Equipment• Fans-Blowers• Large Electric

Equipment• Mining Equipment• Pumps Rolling Mills• Generators-Turbines

APPLICATIONS

• Babbitt Liners• Exciter Bearings• Fan Bearings• Fan Motor Bearings

APPLICATIONS

• Generator Bearings• Hydro Guide Bearings• Hydro Guide Shoes• Motor Bearings

APPLICATIONS

• Oil Deflectors• Pinion Stand Bearings• Pump Bearings• Tapered Land Thrust

Plates / Thrust Shoes

APPLICATIONS

• Tilt Pad (Journal/Thrust) Bearings

• Trunion Bearings• Turbine Bearings• 3pc. Upper&Lower

Guide Bearings

CAPABILITIES

• Fusion Is Capable Of Bearing Shell Repair With:

• FLAME ARC METAL Spray

– Phenolic Tubing (Insulation)

– Fiberglass Tape (Insulation)– Nickel Plating

Turbine Bearings

• Re babbitt ID & machine OD.• Re machine spherical fit and blue check.

Metal Arc Spraying

Re-babbitt, build up OD. 2 areas AND machine.

Complete Rebuild

CAPABILITIES

• Along With Rebuilding Bearings; Fusion Also Manufactures New Bearings

• Reverse Engineering

Service (on site if needed)

New Bearings

Reverse Engineer and Improve

Casting bearing shell. Improved to Forging bearing shell.

TAPERED LAND THRUST PLATES (Inactive)

TAPERED LAND THRUST PLATE (Active)

Hydrogen Seal

• Re-Babbitt and Re-Machine

Random Pictures

Random Pictures New Hydro Bearing

Random Pictures (BOND)