fur406 : departments in furniture industry (living room)
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FUR 406
DEPARTMENTS IN FURNITURE INDUSTRY (LIVING ROOM)
GROUP 3
MEMBERS : Nur Amalina Binti Razali
Nur Atiqah Binti Najib
Hamzah Bin Mohamed
Cupboard Sofa Coffee Table
TV Cabinet
Example Of Living Room
Furniture
ADMINISTRATION MANAGER
by identifying needs; evaluating options; maintaining equipment; approving
invoices.
Provides supplies by identifying needs
Provides communication
systems
Maintains administrative
staff
by recruiting, selecting, orienting, and training employees; maintaining a safe
and secure work environment; developing personal growth opportunities.
Accomplishes staff results
Planning, monitoring and appraising job results; coaching, counseling, and
disciplining employees
Purchases printed materials
by obtaining requirements, price, quality, and delivery
Completes special projects
by organizing and coordinating information and requirements; planning, arranging, and
meeting schedules; monitoring results.
Provides historical reference
by developing and utilizing filing and retrieval systems
Maintains continuity among
corporate, division, and local
work teams
by documenting and communicating actions, irregularities, and continuing
needs.
Contributes to team effort
by accomplishing related results as needed
Improves program and service
quality
by devising new applications; updating procedures; evaluating system results with
users.
Achieves financial objectives
by anticipating requirements; submitting information for budget preparation;
scheduling expenditures; monitoring costs; analyzing variances
Maintain professional and
technical knowledge
by attending educational workshops, benchmarking professional standards, reviewing professional publications,
establishing personal networks
RAW MATERIALS
Materials for furniture can be divided into few categories ;
Raw material
s
wood
Non wood
Non wood forest
resources
1.Wood-solid wood -wood composite(plywood, LVL,
OSB)
2.Non wood forest resources (rattan, bamboo)
3.Non wood (plastic, metals, aluminium, marble, stone and thermoplastic)
1.SOLID WOOD Totally from sawn timber.
Types of sawn timber -heavy hardwood(750-1000kg/m³) -medium hardwood(650-750kg/m³) -light hardwood(400-650kg/m³) -softwood
2.WOOD COMPOSITE Made up from engineered wood product
Examples; MDF, OSB, Plywood, Particleboard, WPC
Propose using wood composite:-minimize the used of solid wood -prices is cheaper than solid wood-utilize the usage of residue-minimize the production cost
4.NON WOOD(PLASTIC) 1)thermosetting-cured by chemical reaction through
catalyst/ heat at time of application-cannot reversed into its original state-eg:PF, MF, UF 2)thermoplastic -normally supplied ready to used-can change back to its original form by
heat-eg: PVA, PVC, PU, Vinyl
3)plastic laminates @decorative board -consist of two different types of plastic
and three types of paper.
4)metals-there are two categories :100%metals
and metal+other materials-uses for formation of furniture part:arm,
chair, legs
ADVANTAGES OF NON WOOD(PLASTIC)
Dimensional stable No defect from pets and insect Can be used outdoor and indoor No treatment cheap
TOOLa) Stationary machine
Static tool in making part of furniture
Example:
1. Band saw
2. Rip saw
3. Table saw
4. Sander machine
b)Hand toolCan be handle and remove by hand1) Hammer2) Driller3) Hand sander4) Hand saw5) Measuring tape
PROCESSING
RIPPING
•cutting parallel with the grain.•a rip saw works more like a chisel, lifting off small splinters of wood.•Rip cuts are commonly made with a table saw, hand rip saws, radial arm saws and band saws.
EXAMPLE
CROSS CUTTING• Cutting perpendicular with the grain of
wood.• use table saw for crosscutting• Unlike ripping cut, which not shears the
wood fibers and also not lifting off small splinters of wood.
EXAMPLE
PLANNING• used to produce horizontal, vertical, or
inclined flat surfaces.• Also to flatten, reduce the thickness and
impart a smooth surface to a rough piece of wood.
EXAMPLE
BORING Boring or drilling is make a hole in a
piece of wood. use a drill bit to make hole to put screw,
dowel, bolt and nut When possible drilled holes should be
located perpendicular to the workpiece surface. This minimizes the drill bit's tendency to "walk"
EXAMPLE
TURNING used to create wooden objects on a
lathe(pelarik). the wood is moving while a stationary
tool is used to cut and shape it. To make shapes and design.
EXAMPLE
SHAPING To make design and shape to the component
of furniture It will give high quality and aesthetic value to
the furniture As example like antic furniture
EXAMPLE
SANDING used to remove small amounts of
material from surfaces to make them smoother –for
painting and wood finishing to remove a layer of material –for old
paint to make the surface rougher –for
preparation to gluing By using sand paper, sanding machine
EXAMPLE
FINISHING Purpose of finishing
- To keep dirt out of wood- To prevent degrade of wood surface as result of abrasion and heat- To produce visual and tactile qualities- To bring colour into wood- To show down the moisture exchange
with air
CONT.. Finishing Components
- Pigments –finely ground solid- Binder- depends on type of the base- Solvent and thinners-depends on the type of base- Additive -depends on the type of base- Special features-water repellent,
moisture resistance, etc.
FINISHING PROCEDURS Bleaching Free staining Figure Accent Body stain Strike Out Penetrating Sealer Washcoat Filler Shading on filler Sealing Padding on sealer Enamel Spattering Top coat / lecquer Rubbing or Polishing
TYPE OF FINISHING Shellac Sealer Lacquer Varnish Strains
METHOD OF APPLICATION Brushing Spraying Dipping or soaking Roller coating Curtain coating
FINISHING Finishing is the critical as it can
determine the marketability of the product.
Finishing is done to:- protection- Enhance and emphasize the beauty (Aesthetic)- Good finishing mean higher costs
(Valuable)
ASSEMBLY & PACKAGING Finished wood or furniture components
may or may not be assemble before it is packed.
Normally in this section, all parts produced by the machining and the sanding section are assembled (put together).
The parts are glued, screwed, bolted, nailed or stapled together to make the complete furniture.
MAIN FEATURES IN THE ASSEMBLY DEPARTMENT Manufacturing pace changes
-Eg. In machining section- 4 weeks to complete 15 machine operation- Eg. In assembly section-only one hour to built on item
Volume or space changes- Eg. Part can be stacked and arranged to fill up almost all spaces.- once parts are assembled it will need more space than was need for the parts that go into it.
- This is use the advantages by knock-down furniture.- Reduce shipping space- Reduce damage
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