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Quality AssuranceLevel 1

Training Material

Isi kandungan:Contents:Pengenalan SyarikatCompany Introduction 1.1 Company Products (Produk Syarikat) 1.2 Functional Wiper (Fungsi Wiper)

Identification of Product and Component 2.1 Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN) 2.1.1 Components Arm Assy and Blade Assy ( Komponen-komponen Arm Assy) 2.1.2 Problem (Defect) on the Parts and Product (Masalah (Defect) Pada Part dan Produk)

Important Part and functional for the Quality . Kegunaan Wiper dan Kepentingan Kualiti 3.1 Wiper Arm and Blade Assy

Products Defects 4.1 Arm Head Defect ( Masalah Arm Head) 4.2 Retainer Defect ( Masalah Retainer) 4.3 Arm Piece Defect ( Masalah Arm Piece) 4.4 Arm Assy Defect ( Masalah Arm Assy) 4.5 Blade Assy Defect ( Masalah Blade Assy)

Tool and Method ( Alat dan Kaedah)

1. Company Introduction1. PENGENALAN SYARIKAT

Nippon Wiper Blade (M) Sdn Bhd or in short form NWBM was the company manufacture Automotive Products, that is Wiper Arm and Wiper Blade. The Products produce in process manufacturing and Assembly whereby the components produce

in-houseor it been purchase from the Supplier's, which in the country and outside of the country. The Markets are around the globe of

Automotives such as TOYOTA,HONDA,NISSAN,MITSUBIBHI, GENERAL MOTOR, FORD, SUZUKI, DAHAITSU, SUBARU, BMW and others.

Nippon Wiper Blade (M) Sdn. Bhd atau lebih dikenali sebagai NWBM adalah sebuat syarikat pembuatanyang mengeluarkan produk automotif iaitu Wiper Arm dan Wiper Blade. Produk-produk NWBM dihasilkan melalui

process pembuatan dan pemasangan part-part yang dihasilkan sendiri secara in-house atau yang dibekalkan oleh pembekal-pembekalyang berada di dalam Negara atau di luar Negara. Pasaran untuk produk-produk adalah meliputi

syarikat-syarikat automotif seluruh dunia seperti TOYOTA, HONDA, NISSAN, MITSUBISHI, GENERAL MOTOR, FORD, SUZUKI, DAHAITSU, SUBARU, BMW dan lain-lain lagi.

1.1 Company Products Produk syarikat 1.2 Wiper Function Fungsi Wiper

Wiper and arm mounted on the vehicle and wipeon the surface of the windscreen wiper linkconsisting of a wiper motor intended to wipe the water and dirtfound on the surface of the mirrorWiper dan arm dipasang pada kenderaan dan digerakkan pada permukaan cermin kenderaan oleh wiper link yang terdiri daripada wiper motor bertujuan untuk mengelap air dan kekotoran yang terdapat pada permukaan cermin.

Sketch Picture of Products Produce in NWBM Gambar-gambar di bawah menunjukkan produk-produk NWBM.

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

2.1 ARM ASSY

Arm Head Retainer Arm Piece

2.1.1 Components Arm Assy

Arm Head Plastic

Arm Head Aluminium

2.1.1 Components Arm Assy

Retainer Metal

Tension Spring

Retainer Plastic

Shoulder Rivet Inner Bushing Outer Bushing

Arm Head Rivet

Hook

Roller Pin

Head Cap / Head CoverHead Cap and Head Cover made of plastic and mountedto cover the Arm Head mounted on shafts Head Cap dan Head Cover diperbuat daripada plastic dan dipasang untuk menutup bahagian Arm Head yang dipasang pada shaft.

Nozzle PartNozzle part and tube hose is the part that is installed on Arm Assy forbe a way to direct water to the windscreenNozzle part adalah bahagian yang dipasang pada Arm Assy bagimenjadi laluan kepada air terus ke cermin kenderaan

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

Tube hole Nozzle

2.1 BLADE ASSYThree Type of Blades

NT30 Blade

NB35 Blade

NR14 Blade

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

Usage of Components and Important of Quality ( Arm Assy)

Kegunaan Komponen dan Kepentingan Kualiti (Arm Assy)

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

Usage of Components and Important of Quality ( Blade Assy)

Kegunaan Komponen dan Kepentingan Kualiti (Blade Assy)

Usage of Components and Important of Quality (Arm & Blade Assy)

Kegunaan Komponen dan Kepentingan Kualiti ( Arm & Blade Assy)

Usage of Components and Important of Quality ( Arm Assy)

Kegunaan Komponen dan Kepentingan Kualiti (Arm Assy)

2. Introduction Products and Components (PENGENALAN PRODUK DAN KOMPONEN)

4.1 Arm Head Defect ( Masalah Arm Head)

4.1 Arm Head Defect ( Masalah Arm Head)

4.2 Retainer Defect ( Masalah Retainer)

4.3 Arm Piece Defect ( Masalah Arm Piece)

4.3 Arm Piece Defect ( Masalah Arm Piece)

4.4 Wiper Arm Defect ( Masalah Wiper Arm)

4.4 Wiper Arm Defect ( Masalah Wiper Arm)

4.4 Wiper Blade Defect ( Masalah Wiper Blade)

Tool and Method ( Alat dan Kaedah

Tool and Method ( Alat dan Kaedah

Tool and Method ( Alat dan Kaedah

Tool and Method ( Alat dan Kaedah

Process Flow Wiper Arm ( Aliran Proses Wiper Arm)

Component Parts Incoming Assembly Process Coating Process Storage W/HAppearance and Packing Line

Component Parts IncomingW/H Receiving Dipsol Treatment Supplier Process

Process Flow Arm Head ( Aliran Proses Arm Head)

Process Flow Retainer ( Aliran Proses Retainer)

Supplier Process Digressing Process W/H Receiving Assembly Process

Process Flow Arm Piece ( Aliran Proses Arm Piece)

Supplier Process W/H Receiving Assembly Process