finally, a compressed air piping system so simple…it’s ez!

Finally, a compressed air piping system so simple…

it’s EZ!

What is EZAir ?

• Low cost aluminium piping system– Higher flow rates– Safe, secure, and leak proof– Reduced pressure loss

• Simple push to connect fittings– Easy to install piping – Easy to reconfigure system

EZAir Markets

• For all compressed air systems downstream of the air receiver

• Small to medium body shops

• Light industrial manufacturing and assembly

• Dealers/resellers

Selling advantages of EZAir

• Cost, Cost, Cost• Ease of installation• No skill needed• Little tooling needed (only pipe cutter)• Very light• Very fast to install

EZAir Fittings

• Manufactured from high quality acetal plastic or brass

• Small line of items that easily meet any requirement – Only 22 items in total product line

• Simple for distributors to carry a full range of low cost inventory

EZAir Fittings

15mm and 22mm Range• Straight Union• Elbows• Tees• Water Trap Tee (22mm)• Stem Elbow• Straight Reducer• Brass Stem Adaptors• Pipe Clips & Spacers• Brass Wing Back (15mm)

EZAir Fittings

28mm Range• Straight Union• Elbows• Tees• Water Trap Converter• Brass Stem Adaptor• Plugs• Pipe Clips & Spacers

22mm Water Trap Tee

Applications

• High air quality• Systems without dryers• Will reduce condensate

at point of use• Should not be used in

place of a dryer

28mm Water Trap Tee Converter

• Fits into standard 28mm Tee

• Same applications as 22mm Water Trap Tee

U:Doheny_LT/SectorCompetitivePartsInitiative.ppt

28mm – 22mm –15mm ReducersProvide a simple solution to interchange between:

28mm piping and fittings to 22mm piping and fittings or 22mm piping and fittings to 15mm piping and fittings

U:Doheny_LT/SectorCompetitivePartsInitiative.ppt

15mm and 22mm Stem ElbowsEnables tight 90-degree turns from the outlet of any 15mm or 22mm fitting

Brass Stem Adaptors

• Provide a male threaded connection converting to push-fit fitting

How do the fittings work?

• Simple push-to-connect system• Collet gripper has stainless steel teeth that

bite into tubing• “O” ring provides permanent leak-proof seal

Tubing

• EZAir line promotes use of non-anodized tubing

• Anodized tubing is too hard for stainless collet to bite into tubing

• Non anodized tubing makes installation simple and requires very little instruction

Non-Anodized Tubing• Achieves better air quality delivery than

black steel or galvanized tubing

• Equal quality to that of copper tubing

• Non-anodized tubing could oxidize if moisture is allowed to lay in the piping

• Will build up white powder to self protect against corrosion

EZAir Tubing• 10 foot tubing lengths sold in pack quantities of 10

• Shorter lengths - less handling in warehouse

• Lower cost and easier transportation

• Less storage space needed, easier for distributors to stock

• Tubing can still be formed with pipe bender

Assembly of Pipe & Fittings

• It is essential that all installers and users of the EZAir system have a copy of our installation instructions.

• It is vital that the procedures stated in the instructions are followed for a safe and secure working system.

Tube Preparation• Tubing must be cut square.• Use a suitable pipe cutter to ensure

that the ends of the tubing are free from any burrs that might damage the “O” ring

Assembly of 15mm and 22mm fittings

• Make sure the tube ends are cut square

• Verify the piping and fittings are clean

• Simply push the pipe until it reaches a stopping point in the fitting

• Pull on the pipe to check that fitting is secure.

Assembly

Check

Disconnecting 15mm and 22mm Tube & Fittings

• Push in collet and pull on tubing

Assembly of 28mm Fittings

• Prepare tubing

• Loosen screw cap 1/4 turn

• Insert tubing until it reaches internal stop

• Push tubing until it reaches internal stop and turn screw cap until tight on tubing

28mm assembly

Disconnecting 28mm Tubing

• Turn screw cap counter-clockwise 1/4 turn

• Push in collet & pull on pipe at the same time

Disconnection

Piping Capacities• 15mm 36scfm @ 103psig (7 bar)• 15mm 38scfm @ 118psig (8 bar)• 15mm 42scfm @ 147psig (10 bar)

• 22mm 75scfm @ 103psig (7 bar)• 22mm 86scfm @ 118psig (8 bar)• 22mm 111scfm @ 147psig (10 bar)

• 28mm 126scfm @ 103psig (7bar)• 28mm 148scfm @118psig (8bar)• 28mm 175scfm @ 147psig (10bar)

• 1 psi loss per 30 meters (100ft) for a straight line• .5 psi loss per 30 meters (100ft) for a loop system

EZAir Testing• Tested to ANSI B31.1

• 4 x burst - 600 psig test

• 1.5 times leak - 225psi test

• No leakage at any pressure - up to failure

• 150psig (10BAR) Maximum working pressure allowed to comply with ANSI B31.1 testing standard

EZAir Endurance Testing

• EZAir line tested in temperature chamber between :-20°C (-4°F) to +60°C (+140°F)

• Cycle tested every 5 seconds (0-175psig)

• Temperature range cycled every 2 hours

• Over 1,000,000 cycles completed so far

Competition

• Steel pipe – needs skill, tooling, heavy and time consuming to install

• Copper – needs skill, costly and time consuming to install

• Plastic pipe & hose – not durable and very dangerous

Marketing Support

• 4 Page Sales Brochure

• Installation Instructions

•

A Light Industrial Revolution

You now have the solution!